This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance must only be performed by trained technicians using the proper tools and procedures. Unauthorized repairs may void warranties.
Case ih puma 140 tier 3 tractor service repair manual [hccz185 cecw21177 ]fujsekfkskekmm
This document is a service manual for the Puma 140, 155, 170, and 185 tractors. It contains over 20 sections covering all major systems of the tractors, including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides information on removal, installation, and repair of components for the relevant system.
Kawasaki 70 z7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fujsekksmem
This document contains shop manuals for the Kawasaki 70Z6 wheel loader. It includes information on the machine's specifications, components, systems, operation, maintenance standards, and disassembly and reassembly procedures. The manuals cover the machine's general information, functions and structure, operational performance testing, troubleshooting, and disassembly and reassembly. They are intended to provide technical information and service procedures for experienced technicians working on the 70Z6 wheel loader.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and their groups. Precautions are given for tasks like using floating seals, nylon slings, cleaning, applying lubricants, and ensuring no tools are left inside after reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
Case ih puma 140 tier 3 tractor service repair manual [hccz185 cecw21177 ]fujsekfkskekmm
This document is a service manual for the Puma 140, 155, 170, and 185 tractors. It contains over 20 sections covering all major systems of the tractors, including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides information on removal, installation, and repair of components for the relevant system.
Kawasaki 70 z7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fujsekksmem
This document contains shop manuals for the Kawasaki 70Z6 wheel loader. It includes information on the machine's specifications, components, systems, operation, maintenance standards, and disassembly and reassembly procedures. The manuals cover the machine's general information, functions and structure, operational performance testing, troubleshooting, and disassembly and reassembly. They are intended to provide technical information and service procedures for experienced technicians working on the 70Z6 wheel loader.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and their groups. Precautions are given for tasks like using floating seals, nylon slings, cleaning, applying lubricants, and ensuring no tools are left inside after reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fujsekksmem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fujsekksmem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling floating seals and nylon slings safely.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine.
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains information on specifications, component layout, systems, component operation, operational performance testing, and troubleshooting. The wheel loaders are powered by an Isuzu 4HK1 engine. The manual includes diagrams, standards, procedures, and safety information to aid technicians in maintenance and repair.
This document contains summaries of two shop manuals for a wheel loader. The first manual covers the function and structure of the loader and includes sections on specifications, component layout, and descriptions of the controller, control systems, hydraulic system, and electrical system. The second manual covers operational performance testing and troubleshooting procedures for the loader. It includes sections on testing standards, engine testing, machine performance testing, component testing, and troubleshooting guides. Both manuals provide technical information for maintenance and repair of the loader.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fujsekksmem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and attachments.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325-A FM L excavators. It describes removing bolts, studs, and gaskets and installing new gaskets before positioning the manifolds and tightening bolts with the specified torques. It also describes removing and installing inlet and exhaust valves by compressing springs, removing retainers and seals, and installing valves, springs, and retainers in reverse order.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fujsekksmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific linkage components.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 5wk) service repair manual...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Detailed steps are provided to disassemble each component and remove seals and springs. The assembly section then describes reinstalling all components and seals back into the main control valve body. Safety notices are included to handle parts carefully and ensure all components are clean before reassembly.
Caterpillar cat 325 l excavator (prefix 9sg) service repair manual (9sg00001 ...fujsekksmem
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 l excavator (prefix 6rm) service repair manual (6rm00001 ...fujsekksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts. The process includes removing any remaining valves first before pressing new guides into place and ensuring they are flush with the cylinder head.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 a track type excavator (prefix 8 nl) service repair manua...fujsekksmem
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers 325 and 325L excavators. It describes cleaning and lubricating parts, placing seals and the governor in the cylinder head, installing attachment pins and clips, and connecting the fuel injection control linkage. Tools including special pliers and pins are required. Installation is completed by setting fuel settings and installing remaining components.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fujsekksmem
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on Caterpillar 325 and 325L excavators. The procedures include:
1) Removing bolts and studs to take off the exhaust manifold, being careful to contain any fluids.
2) Cleaning and applying anti-seize compound before installing a new exhaust manifold gasket and bolts.
3) Removing inlet piping, bolts, and elbows to take off the inlet manifold.
4) Installing a new gasket and reattaching parts to install the inlet manifold.
5) Using a valve spring compressor, removing locks, springs, seals and valves from the cylinder head.
Caterpillar cat 325 a track type excavator (prefix 5 wk) service repair manua...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Precautions are given to mark parts as they are removed and ensure all components are clean before reassembly.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fujsekksmem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fujsekksmem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling floating seals and nylon slings safely.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine.
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains information on specifications, component layout, systems, component operation, operational performance testing, and troubleshooting. The wheel loaders are powered by an Isuzu 4HK1 engine. The manual includes diagrams, standards, procedures, and safety information to aid technicians in maintenance and repair.
This document contains summaries of two shop manuals for a wheel loader. The first manual covers the function and structure of the loader and includes sections on specifications, component layout, and descriptions of the controller, control systems, hydraulic system, and electrical system. The second manual covers operational performance testing and troubleshooting procedures for the loader. It includes sections on testing standards, engine testing, machine performance testing, component testing, and troubleshooting guides. Both manuals provide technical information for maintenance and repair of the loader.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fujsekksmem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and attachments.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325-A FM L excavators. It describes removing bolts, studs, and gaskets and installing new gaskets before positioning the manifolds and tightening bolts with the specified torques. It also describes removing and installing inlet and exhaust valves by compressing springs, removing retainers and seals, and installing valves, springs, and retainers in reverse order.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fujsekksmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific linkage components.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 5wk) service repair manual...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Detailed steps are provided to disassemble each component and remove seals and springs. The assembly section then describes reinstalling all components and seals back into the main control valve body. Safety notices are included to handle parts carefully and ensure all components are clean before reassembly.
Caterpillar cat 325 l excavator (prefix 9sg) service repair manual (9sg00001 ...fujsekksmem
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 l excavator (prefix 6rm) service repair manual (6rm00001 ...fujsekksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts. The process includes removing any remaining valves first before pressing new guides into place and ensuring they are flush with the cylinder head.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 a track type excavator (prefix 8 nl) service repair manua...fujsekksmem
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers 325 and 325L excavators. It describes cleaning and lubricating parts, placing seals and the governor in the cylinder head, installing attachment pins and clips, and connecting the fuel injection control linkage. Tools including special pliers and pins are required. Installation is completed by setting fuel settings and installing remaining components.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...fujsekksmem
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on Caterpillar 325 and 325L excavators. The procedures include:
1) Removing bolts and studs to take off the exhaust manifold, being careful to contain any fluids.
2) Cleaning and applying anti-seize compound before installing a new exhaust manifold gasket and bolts.
3) Removing inlet piping, bolts, and elbows to take off the inlet manifold.
4) Installing a new gasket and reattaching parts to install the inlet manifold.
5) Using a valve spring compressor, removing locks, springs, seals and valves from the cylinder head.
Caterpillar cat 325 a track type excavator (prefix 5 wk) service repair manua...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Precautions are given to mark parts as they are removed and ensure all components are clean before reassembly.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
7. INTRODUCTION
Foreword
TC5040, TC5050, TC5060, TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL-
LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
No reproduction, though partial of text and illustrations allowed
84565976A 11/04/2012
3
8. INTRODUCTION
Basic instructions - How To Use and Navigate Through This Manual
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to
the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model for which the piece of technical information is written.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customer's concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
84565976A 11/04/2012
4
9. INTRODUCTION
How to Use this Manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assem-
blies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assem-
blies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hy-
draulic devices, components and assemblies.
• Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices,
components and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance X X X X X
05 - Machine completion and equipment
10 - Engine X X X X
14 - Main gearbox and drive
18 - Clutch X
21 - Transmission X X X X
23 - Four wheel drive system X X X
25 - Front axle system X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X
31 - Implement power take-off
33 - Brakes and controls
35 - Hydraulic systems
36 - Pneumatic system
37 - Hitches, drawbars and implement couplings
39 - Frames and ballasting
41 - Steering
44 - Wheels
46 - Steering clutches
48 - Tracks and track suspension
50 - Cab climate control
55 - Electrical systems
56 - Grape harvester shaking
58 - Attachments/headers
60 - Product feeding
84565976A 11/04/2012
5
10. INTRODUCTION
61 - Metering system
62 - Pressing - Bale formation
63 - Chemical applicators
64 - Chopping
66 - Threshing
68 - Tying/Wrapping/Twisting
69 - Bale wagons
70 - Ejection
71 - Lubrication system
72 - Separation
73 - Residue handling
74 - Cleaning
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding
78 - Spraying
79 - Planting
80 - Crop storage / Unloading
82 - Front loader and bucket
83 - Telescopic single arm
84 - Booms, dippers and buckets
86 - Dozer blade and arm
88 - Accessories
89 - Tools
90 - Platform, cab, bodywork and decals
84565976A 11/04/2012
6
12. Engine - Engine air compressor
Air compressor - Static description
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
The air compressor (3) is a single cylinder, gear driven air compressor, which supplies air to a reservoir tank, enabling
the operator to have a source of compressed air for cleaning purposes and tyre inflation. The compressor is mounted
directly on the engine with the two nuts (10).
Engine oil is supplied through an internal connection with the engine, using engine oil pressure to lubricate the com-
pressor.
The compressed air is delivered through tubing to a combination pressure relief control valve, and from there to the
reservoir tank located on the straw hood of the combine. A quick disconnect fitting allows easy connection to the air
supply for blow off nozzles as well as for tyre inflation equipment.
ZEIL06CS0085A0B 1
84565976A 11/04/2012
10.450 / 3
13. Engine - Engine air compressor
Air compressor - Drawing
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
ZEIL11CX0668G0B 1
Reference Port Port Name Port Function
1 0 Inlet Port Supplies Compressor with clean intake air
2 2 Discharge Port Expels pressurized air for system
4 8.1 Oil Supply Supplies compressor with lube oil from engine
5 8.2 Oil Drain Allows lube oil to return to engine
6 9.1 Coolant Receive coolant from engine
7 9.2 Coolant Return coolant to engine
84565976A 11/04/2012
10.450 / 4
14. Engine - Engine air compressor
Compressed air tank Relief valve - Drawing
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
ZEIL11CX0667G0B 1
Reference Port Port name Port function
1 1 Inlet Pressurized air "in" from compressor
2 21 Outlet Pressurized air "out" to reservoir tank and blow
off line quick connect port
3 22 Auxiliary supply Auxiliary port not used in this application
4 1-2 Tire inflation device Port used to connect tire inflation device
5 3 Exhaust for compressor idling Discharge exhaust for excess pressure in system
84565976A 11/04/2012
10.450 / 5
15. Engine - Engine air compressor
Compressed air tank Relief valve - Static description
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
The pressure relief valve is developed to protect the system against pressures higher than 8 bar ( 116 psi).
Port (1) is connected to the air compressor, port (21) is connected to the pressurized reservoir.
When the pressure on port (21) reaches 8 bar ( 116 psi), the control valve (9d) will be activated which means that
also control valve (9c) will be activated. The pressure from the compressor will now pass through port (3).
If the pressure drops below 8 bar ( 116 psi) by activation a engaging valve, control valve (9d) will close.
Valve (9c) will not close immediately but will remain in the open position until the pressure exerted on the control of
valve (9c) will be reduced by 0.6 bar ( 8.7 psi). Then the air will pass through valve (9b).
Schematic diagram
ZDA7672Z 1
84565976A 11/04/2012
10.450 / 6
16. Engine - Engine air compressor
Air compressor - Remove
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
1. Bleed the air from the system by opening the drain
(2) at the bottom of the air reservoir.
ZEIL06TC00034A0 1
2. Loosen the retaining strap (1) and remove the air inlet
pipe (2) from the air compressor (3).
NOTE: Protect the air inlet and outlet ports from dirt
ingress.
3. Loosen the connection (4) to remove the hose (5)
from the air compressor (3).
ZEIL06CS0082A0B 2
4. Drain sufficient coolant from the engine cooling sys-
tem to allow removal of the coolant lines.
NOTE: Refer to the Operator’s Manual of your machine.
5. Loosen the connection (6).
ZEIL06CS0083A0B 3
6. Loosen the connection (7).
7. Remove the four bolts (8) to remove the support (9).
ZEIL06CS0084A0B 4
84565976A 11/04/2012
10.450 / 7
17. Engine - Engine air compressor
8. Remove the two nuts (10) to remove the air compres-
sor (3) from the engine.
ZEIL06CS0085A0B 5
84565976A 11/04/2012
10.450 / 8
18. Engine - Engine air compressor
Air compressor - Install
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
1. Install the air compressor (3) on the engine and
tighten the two nuts (10).
ZEIL06CS0085A0B 1
NOTE: Make sure that the O-ring (11) is positioned well. If
necessary apply grease.
ZEIL06CS0086A0B 2
2. Install the support (9) with the four bolts (8).
3. Install the tube and tighten the connection (7).
ZEIL06CS0084A0B 3
4. Install the tube and tighten the connection (6).
ZEIL06CS0083A0B 4
84565976A 11/04/2012
10.450 / 9
19. Engine - Engine air compressor
5. Install the hose (5) on the air compressor (3) and
tighten the connection (4).
6. Install the pipe (2) on the air compressor (3) and
tighten the retaining strap (1).
ZEIL06CS0082A0B 5
7. Close the drain (2) at the bottom of the reservoir.
8. Add engine coolant to the cooling system, refer to the
Operator’s Manual for more details.
9. Start the engine to charge the system with air. Al-
low the air system to build up pressure to the gov-
ernor cutout. Stop the engine and use a soap and
water solution at the connection points to check for
air leaks. Make any necessary repairs.
ZEIL06TC00034A0 6
84565976A 11/04/2012
10.450 / 10
20. Engine - Engine air compressor
Air compressor - Troubleshooting
TC5070, TC5080, TC5070, TC5080, TC5080 Hillside
Problem Possible Cause Correction
Compressor continuously
cycles
Governor air leak Refer to the manufacturer’s manual for
governor maintenance and troubleshoot-
ing procedures.
Air leak at governor-compressor attach-
ment
Inspect connection for physical damage.
Inspect and repair connection.
Excessive reservoir contamination Drain reservoir.
No air delivery
Low air delivery
Low air pressure
Discharge line blockage Check for freeze-up in the discharge line.
Check for low spots and eliminate any traps
in the discharge line.
Inspect and repair compressor discharge
port and clear any line restrictions.
Check for carbon build-up. If present,
make sure cooling lines are not kinked or
restricted. If carbon has built up in the
discharge line, replace line.
Inlet line kinked or restricted Inspect the compressor air induction line for
kinks and restrictions. Repair or replace as
necessary.
Governor malfunction or maladjustment Check for correct loader/unloader cycles of
compressor.
External contamination Replace broken, defective or dirty air filters.
Clean surface of compressor.
Chafed or worn discharge line Replace faulty sections of discharge line.
Loose or leaking air line connections Verify all connections are secure. Tighten
to vehicle specifications where necessary.
Inspect port threads for damage. If damage
is extensive, replace cylinder head.
Compressor is noisy Engine oil level too low Check engine oil level and fill to specs
Clogged oil line Remove and clean oil lines
Loose compressor mounting bolts Tighten mounting bolts
Loose accessory drive gear Check fit of drive gear.
Ensure hub is completely seated and
crankshaft nut is tight.
Inspect crankshaft for damage – replace
compressor if crankshaft is damaged.
Broken connecting rod or
crankshaft
Oil starvation to crank pin or front main
bearing.
Check oil pressure. Verify oil passage is
free of obstructions. Make necessary re-
pairs, possibly to include replace compres-
sor.
Compressor leaks engine
coolant
Loose fitting Check fittings at compressor and engine for
leaks and verify that the fittings are torqued
as required.
Cracked coolant port Replace cylinder head.
Porosity in cylinder head Replace cylinder head.
Leaking of gasket internal to the cylinder
head
Verify cylinder head bolts are correctly
torqued. Make necessary adjustments.
Inspect gasket for cracks or signs of wear.
Replace if necessary.
Replace cylinder head.
None of the above, but condition persists Replace compressor.
Compressor head gasket
failure
Discharge line blocked due to freezing or
carbon build-up
Check for trap (low spots) in lines.
Make necessary repairs.
Clear discharge line. Replace line if neces-
sary.
Check for carbon build-up. If carbon
build-up is present, replace the discharge
line.
84565976A 11/04/2012
10.450 / 11
21. Engine - Engine air compressor
Problem Possible Cause Correction
Frozen or blocked line to governor Clear blocked line. Replace line if neces-
sary.
Governor malfunction Repair or replace the governor. Refer
to governor manufacturer’s maintenance
manual for service information.
Incorrect cylinder head bolt torque, machin-
ing defect on cylinder head or block, defec-
tive cylinder head gasket
Inspect gasket. Replace if necessary. Ver-
ify all bolts are correctly torqued. If problem
persists, replace cylinder head.
None of the above, but condition persists Replace compressor cylinder head assem-
bly.
Compressor leaks oil Physical damage or internal problems with
compressor
Replace the compressor.
Unloader leakage Possible internal damage, including worn
or damaged unloader piston O-ring, poros-
ity in unloader piston bore, loose or leaking
seal at unloader piston bore
Replace compressor cylinder head assem-
bly.
Compressor pressurizes
coolant system or coolant
leakage to compressor
inlet
Leaking of gasket internal to the cylinder
head
Inspect gasket. Replace if necessary.
Cavitation or corrosion in cylinder head Replace cylinder head.
Porosity in cylinder head or cylinder head
cracked
Replace cylinder head.
None of above, but condition persists Replace the compressor.
Compressor will not build
pressure to charge air
tank
Drain valve not closed on the air tank Close air tank drain valve
Loose air line fittings Check and tighten air line fittings
Faulty pressure relief valve Replace pressure relief valve
Worn or damaged internal parts in com-
pressor
Remove and rebuild compressor
Compressor builds too
much pressure
Pressure relief valve faulty Replace pressure relief valve
84565976A 11/04/2012
10.450 / 12
22. Clutch - Clutch hydraulic release control
Clutch hydraulic release control - Adjust
TC5040
1. Remove the pin (3) and adjust the height of the pedal
X = 219-229 mm with the adjustment screw (4).
2. Take out the rod (5) and set the adjustment fork (6)
until the pin (3) can be freely fitted ( 0.8 mm clear-
ance).
ZEIL08TC0193B0B 1
84565976A 11/04/2012
18.104 / 3
23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Clutch - Clutch hydraulic release control
Clutch hydraulic release control - Bleed
TC5040
1. Open the valve (6) until out flowing fluid shows no air
bubbles.
2. After bleeding, fill the reservoir to the maximum level
notch. For oil specifications, refer to your Operator’s
Manual.
ZEIL08TC0193B0B 1
84565976A 11/04/2012
18.104 / 4
25. Clutch - Clutch and components
Clutch - General specification
TC5040
Specifications
Type − Fichtel & Sachs
− Simple
− Diaphragm spring clutch
Diameter 310 mm
Average static sliding torque 47 da Nm
Max. release pressure 2700 N
Engagement pressure 8800-10200 N
Disc thickness 10 mm.
84565976A 11/04/2012
18.110 / 3
26. Clutch - Clutch and components
Clutch - Remove
TC5040
1. Depending on the traction wheel dimensions and on
the clutch accessibility, remove the left hand side
traction wheel.
2. Remove the guards to access the transmission
clutch.
3. Remove the belt of the eccentric shaft towards the
grain elevator auger.
ZEIL08TC0186A0A 1
4. Loosen the bolt (1).
5. Loosen the nut (2), until the lower V−belt can be re-
moved from the clutch input shaft pulley.
ZEIL08TC0187A0B 2
6. Remove the grease line (6).
7. Unscrew the bolts (4) and remove the clutch housing
support (3).
8. Remove the screws (5) and take out the clutch hous-
ing (two holes are available to separate the two hous-
ing parts).
ZEIL08TC0188A0B 3
84565976A 11/04/2012
18.110 / 4
27. Clutch - Clutch and components
Clutch - Install
TC5040
1. Put the clutch housing into place and insert the
screws (5).
2. Put the clutch housing support (3) into place and fas-
ten with the screws (4).
3. Install the grease line (6).
ZEIL08TC0189A0B 1
4. Tighten the nut (2), until the lower V−belt is tight on
the input shaft pulley.
5. Tighten the bolt (1).
ZEIL08TC0190A0B 2
6. Replace the traction wheel if it was previously re-
moved.
ZEIL08TC0191A0A 3
84565976A 11/04/2012
18.110 / 5
28. Clutch - Clutch and components
Clutch - Adjust
TC5040
Diaphragm spring clutches do not need adjustment.
Coil spring clutches (fig. 1)
1. Clutch pedal height (Distance between fly-
wheel and release levers (A) = 54 mm).
2. Remove the safety washers first.
3. Adjust with the nuts (1) after replacing the stan-
dard clutch disc with a 10 mm spacer.
ZEIL08TC0192F0B 1
84565976A 11/04/2012
18.110 / 6