The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. It similarly describes removing the flywheel housing by taking out bolts and checking seals. Reinstallation involves cleaning, installing dowels or seals if needed, and torquing bolts with a lifting device and dial indicator used for alignment.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjjsekkksekmm
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fujsjefjkskzaemm
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 416E backhoe loader. It describes in steps how to remove the flywheel by taking out bolts, using guide bolts and lifting equipment due to the flywheel's weight. It then explains inspecting and removing the flywheel ring gear if needed. The installation process reverses these steps, including heating the new ring gear. Further sections detail removing and installing the crankshaft rear seal and flywheel housing, noting their weights and use of lifting devices.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjsekkmsem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufjsjekfksemm
This document provides instructions for installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes:
1) Cleaning and preparing the crankshaft, installing a new ring gear on the flywheel if needed, and lifting the flywheel into place using guide bolts before tightening the mounting bolts.
2) Checking the crankshaft rear seal for leaks, replacing if needed, and installing a new seal by aligning it with plastic sleeves and tightening mounting screws in the specified sequence.
3) Removing the flywheel housing by uninstalling mounting bolts and dowels, and lifting it away from the engine block using a hoist.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufdjjskefksmem
This document provides instructions for installing a flywheel on a 434F BACKHOE LOADER model powered by a C4.4 engine. The procedure involves installing a ring gear on the flywheel if it was removed, cleaning and preparing the crankshaft, lifting the flywheel into place using guide bolts, installing bolts and tightening them to the specified torque, and checking flywheel runout before reinstalling the electric starting motor.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...jfjkskekfsmem
This document provides instructions for installing a flywheel on a 434F backhoe loader with a C4.4 engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting alignment and installing related components like the electric starting motor.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 434F backhoe loader engine. It describes:
1) Removing bolts and lifting the flywheel housing off the cylinder block using lifting devices, and removing dowels and dust seals if needed.
2) Cleaning the flywheel housing and cylinder block, and installing guide studs before positioning the housing on the block.
3) Installing bolts and checking flywheel housing alignment with a dial indicator before tightening bolts to the specified torque.
This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjjsekkksekmm
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fujsjefjkskzaemm
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 416E backhoe loader. It describes in steps how to remove the flywheel by taking out bolts, using guide bolts and lifting equipment due to the flywheel's weight. It then explains inspecting and removing the flywheel ring gear if needed. The installation process reverses these steps, including heating the new ring gear. Further sections detail removing and installing the crankshaft rear seal and flywheel housing, noting their weights and use of lifting devices.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjsekkmsem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufjsjekfksemm
This document provides instructions for installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes:
1) Cleaning and preparing the crankshaft, installing a new ring gear on the flywheel if needed, and lifting the flywheel into place using guide bolts before tightening the mounting bolts.
2) Checking the crankshaft rear seal for leaks, replacing if needed, and installing a new seal by aligning it with plastic sleeves and tightening mounting screws in the specified sequence.
3) Removing the flywheel housing by uninstalling mounting bolts and dowels, and lifting it away from the engine block using a hoist.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufdjjskefksmem
This document provides instructions for installing a flywheel on a 434F BACKHOE LOADER model powered by a C4.4 engine. The procedure involves installing a ring gear on the flywheel if it was removed, cleaning and preparing the crankshaft, lifting the flywheel into place using guide bolts, installing bolts and tightening them to the specified torque, and checking flywheel runout before reinstalling the electric starting motor.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...jfjkskekfsmem
This document provides instructions for installing a flywheel on a 434F backhoe loader with a C4.4 engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting alignment and installing related components like the electric starting motor.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 434F backhoe loader engine. It describes:
1) Removing bolts and lifting the flywheel housing off the cylinder block using lifting devices, and removing dowels and dust seals if needed.
2) Cleaning the flywheel housing and cylinder block, and installing guide studs before positioning the housing on the block.
3) Installing bolts and checking flywheel housing alignment with a dial indicator before tightening bolts to the specified torque.
This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation.
The document provides step-by-step instructions to disassemble the output transfer gears of a 745C Articulated Truck. It lists 49 steps to remove components like the output transfer gears case, yokes, seals, bearings, gears, shafts, and seals. Special tools are required to remove some components and safety precautions are provided given the heavy weight of some parts that need to be lifted.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
The document provides instructions for assembling and disassembling the piston pump used in Caterpillar 745 articulated trucks. The assembly instructions include installing various seals, springs, and other components in the proper order and orientation. Disassembly is performed by removing these same components in the reverse order. Pictures and diagrams accompany the text to illustrate each step. Safety warnings are provided to prevent injury from released spring forces during disassembly.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists over 50 steps to remove various components such as planetary gears, shafts, seals, bearings, and housings. Special tools are required to remove some parts, and components can weigh up to 630 kg so lifting devices are needed. Detailed illustrations accompany each step to show the specific components and fasteners.
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms
2. Removing bolts and plates connecting the camshaft to hold it in place
3. Installing tooling to support the camshaft as it is slid out of the engine, being careful not to damage surfaces
4. Slowly sliding the camshaft forward and out of the engine using hooks for support, keeping it level throughout removal
The document provides instructions for installing the front cover on a C15 engine. It describes:
1. Cleaning the front housing sealing surface.
2. Installing a new seal into the front cover.
3. Positioning the front cover with installed seal on the front housing using alignment studs.
4. Installing spacers, nuts, and button head screws and tightening to the specified torque.
The document provides instructions for disassembling and assembling components of the gear pump and piston pump used in Caterpillar 740 GC articulated trucks. The gear pump section describes removing and installing the gear pump, housing, seals, gears, and other internal parts. The piston pump section outlines removing the pump head, springs, spools, pistons, bearings, and separating the rotating group from the pump housing. Detailed illustrations accompany each step to ensure safe and proper disassembly and reassembly of the pumps.
This document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the 210 kg carriage component. The 10-step removal procedure includes loosening lock rings, bolts, and other hardware to separate the carriage from the machine. The 11-step installation procedure specifies replacing hardware in reverse order and adjusting components like floor rollers. Cleaning parts and noting shim positions are emphasized for correct reassembly.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for removing and installing a steering cylinder on a 740 articulated truck. It lists the required tools which include chocks, a hydraulic cylinder tool, and washers. The steps include chocking the wheels, disconnecting grease lines if needed, and using a tool and washers to secure the rod end of the cylinder before removing mounting bolts and taking it off the vehicle. Reinstallation follows the removal steps in reverse order.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
This document provides instructions for removing and installing various components of a C13 engine, including:
- The flywheel housing
- The vibration damper and pulley
- The crankshaft front seal
- The front cover
- The front gear group
- The front housing
- Accessory drive brackets and pulleys
- The fumes disposal filter
- The valve mechanism cover
The procedures include lists of required tools and step-by-step instructions for each removal and installation. Illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730C2 Ejector Articulated Truck powered by a C13 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings and covers. The installation procedure provides steps to install these components in reverse order and includes cleaning and applying threadlocker to bolts. Tools required are also listed.
The document provides instructions for servicing components of the power train for a 730C2 articulated truck. It includes procedures for removing and installing the torque converter housing, relief valve, accessory drive, idler gear, and pump drive. The pump drive removal procedure involves detaching the torque converter housing and shield assembly, then removing bolts and the pump drive unit. The pump drive disassembly requires removing manifold bolts and parts, races, and the carrier assembly.
The document provides instructions for removing and disassembling a torque converter from a Caterpillar 730C2 articulated truck. It describes 18 steps to disassemble the torque converter and 19 steps to reassemble it. Tools required include an adapter plate, engine stand, oil drain cart, and link brackets. Safety precautions are provided to contain fluids and protect from spring forces.
This document provides removal and installation instructions for various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector articulated truck. It describes how to remove and install the DEF tank, pump, injector, electronic control unit, and various solenoid valves. The instructions include illustrations showing the component locations and torque specifications for reinstalling components.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
The document provides instructions for disassembling and assembling the torque converter of a 730C articulated truck. It describes 18 steps to disassemble the torque converter by removing housing assemblies, bearings, plates, discs, seals, and other components. It then describes 13 steps to assemble the torque converter by installing these same components in the reverse order, taking care to keep parts clean and follow procedures carefully due to parts that are spring loaded. Special tools are required for many steps, and safety precautions are provided.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 43 steps to assemble the torque converter components in the proper order, attaching seals, bearings, housings and other parts. It also provides illustrations matching each step. The final steps are to connect the assembled torque converter to the planetary transmission and lists the starting steps to remove the torque converter housing.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
The document provides step-by-step instructions to disassemble the output transfer gears of a 745C Articulated Truck. It lists 49 steps to remove components like the output transfer gears case, yokes, seals, bearings, gears, shafts, and seals. Special tools are required to remove some components and safety precautions are provided given the heavy weight of some parts that need to be lifted.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
The document provides instructions for assembling and disassembling the piston pump used in Caterpillar 745 articulated trucks. The assembly instructions include installing various seals, springs, and other components in the proper order and orientation. Disassembly is performed by removing these same components in the reverse order. Pictures and diagrams accompany the text to illustrate each step. Safety warnings are provided to prevent injury from released spring forces during disassembly.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists over 50 steps to remove various components such as planetary gears, shafts, seals, bearings, and housings. Special tools are required to remove some parts, and components can weigh up to 630 kg so lifting devices are needed. Detailed illustrations accompany each step to show the specific components and fasteners.
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms
2. Removing bolts and plates connecting the camshaft to hold it in place
3. Installing tooling to support the camshaft as it is slid out of the engine, being careful not to damage surfaces
4. Slowly sliding the camshaft forward and out of the engine using hooks for support, keeping it level throughout removal
The document provides instructions for installing the front cover on a C15 engine. It describes:
1. Cleaning the front housing sealing surface.
2. Installing a new seal into the front cover.
3. Positioning the front cover with installed seal on the front housing using alignment studs.
4. Installing spacers, nuts, and button head screws and tightening to the specified torque.
The document provides instructions for disassembling and assembling components of the gear pump and piston pump used in Caterpillar 740 GC articulated trucks. The gear pump section describes removing and installing the gear pump, housing, seals, gears, and other internal parts. The piston pump section outlines removing the pump head, springs, spools, pistons, bearings, and separating the rotating group from the pump housing. Detailed illustrations accompany each step to ensure safe and proper disassembly and reassembly of the pumps.
This document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the 210 kg carriage component. The 10-step removal procedure includes loosening lock rings, bolts, and other hardware to separate the carriage from the machine. The 11-step installation procedure specifies replacing hardware in reverse order and adjusting components like floor rollers. Cleaning parts and noting shim positions are emphasized for correct reassembly.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for removing and installing a steering cylinder on a 740 articulated truck. It lists the required tools which include chocks, a hydraulic cylinder tool, and washers. The steps include chocking the wheels, disconnecting grease lines if needed, and using a tool and washers to secure the rod end of the cylinder before removing mounting bolts and taking it off the vehicle. Reinstallation follows the removal steps in reverse order.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
This document provides instructions for removing and installing various components of a C13 engine, including:
- The flywheel housing
- The vibration damper and pulley
- The crankshaft front seal
- The front cover
- The front gear group
- The front housing
- Accessory drive brackets and pulleys
- The fumes disposal filter
- The valve mechanism cover
The procedures include lists of required tools and step-by-step instructions for each removal and installation. Illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730C2 Ejector Articulated Truck powered by a C13 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings and covers. The installation procedure provides steps to install these components in reverse order and includes cleaning and applying threadlocker to bolts. Tools required are also listed.
The document provides instructions for servicing components of the power train for a 730C2 articulated truck. It includes procedures for removing and installing the torque converter housing, relief valve, accessory drive, idler gear, and pump drive. The pump drive removal procedure involves detaching the torque converter housing and shield assembly, then removing bolts and the pump drive unit. The pump drive disassembly requires removing manifold bolts and parts, races, and the carrier assembly.
The document provides instructions for removing and disassembling a torque converter from a Caterpillar 730C2 articulated truck. It describes 18 steps to disassemble the torque converter and 19 steps to reassemble it. Tools required include an adapter plate, engine stand, oil drain cart, and link brackets. Safety precautions are provided to contain fluids and protect from spring forces.
This document provides removal and installation instructions for various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector articulated truck. It describes how to remove and install the DEF tank, pump, injector, electronic control unit, and various solenoid valves. The instructions include illustrations showing the component locations and torque specifications for reinstalling components.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
The document provides instructions for disassembling and assembling the torque converter of a 730C articulated truck. It describes 18 steps to disassemble the torque converter by removing housing assemblies, bearings, plates, discs, seals, and other components. It then describes 13 steps to assemble the torque converter by installing these same components in the reverse order, taking care to keep parts clean and follow procedures carefully due to parts that are spring loaded. Special tools are required for many steps, and safety precautions are provided.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 43 steps to assemble the torque converter components in the proper order, attaching seals, bearings, housings and other parts. It also provides illustrations matching each step. The final steps are to connect the assembled torque converter to the planetary transmission and lists the starting steps to remove the torque converter housing.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763425
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - UNF by 4 inch)
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01245126
Typical example
1. Remove two bolts from positions (X) on flywheel (1).
2. Install Tooling (A) to positions (X) on flywheel (1).
3. Attach a suitable lifting device to flywheel (1). Support the weight of the flywheel. The
weight of the flywheel is approximately 71 kg (155 lb).
4. Remove remaining bolts (2).
5. Use the lifting device in order to remove the flywheel from the engine.
2/3
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4. Illustration 2 g01245152
Typical example
6. Inspect flywheel (1) and ring gear (3) for wear or damage. Replace any components that are
worn or damaged.
7. To remove the flywheel ring gear, follow Steps 7.a and 7.b.
a. Place the flywheel assembly on a suitable support.
Note: Identify the orientation of the teeth on the flywheel ring gear.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i07030539
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - 20 UNF by 4 inch)
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g01343963
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Steps 1.a through 1.c to install a new ring
gear to the flywheel.
a. Identify the orientation of teeth (4) on the new ring gear (4).
Note: The chamfered side of the ring gear teeth must face toward the starting motor
when the flywheel is installed. The correct orientation of the chamfered will ensure
the correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" for the
correct procedure.
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7. Illustration 2 g01245126
Typical example
3. Install a suitable lifting device to flywheel (1). The flywheel weighs approximately 71 kg
(155 lb).
4. Install Tooling (A) to positions (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1) finger tight.
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Remove the lifting device from flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) to a torque of
140 N·m (103 lb ft).
10. Check the run out of the flywheel. Refer to System Operation, Test, and Adjusting,
"Flywheel - Inspect" for further information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763427
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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9. Dispose of all fluids according to local regulations and mandates.
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly. The
assembly is not serviceable. If the crankshaft rear seal is removed, the assembly must be replaced.
Illustration 1 g01269512
Typical example
1. Use Tooling (A) in order to remove torx screws (1) from crankshaft rear seal (2).
2. Remove crankshaft rear seal (2) from the cylinder block. Discard the crankshaft rear seal.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763428
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
B FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01258105
Illustration 2 g01255709
Typical example
1. Ensure that crankshaft flange (1) is clean, dry and free from damage.
2. Ensure that the face of the cylinder block and the bridge piece are clean and dry.
3. A new crankshaft rear seal is supplied with a plastic sleeve (3). Ensure that the plastic
sleeve is squarely installed within crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the seal is
pushed over the crankshaft flange.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The
crankshaft rear seal must be installed dry.
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12. 4. Align plastic sleeve (3) with crankshaft flange (1). Ensure that the plastic sleeve is engaged
onto the crankshaft flange. Push new crankshaft rear seal (2) squarely onto the crankshaft
flange.
During this process, the plastic sleeve will be forced out of the crankshaft rear seal. Discard
the plastic sleeve.
5. Align the two molded locators on crankshaft rear seal (2) with the holes in the cylinder
block. Ensure that the crankshaft rear seal is seated against the cylinder block.
Illustration 3 g01258357
Tightening sequence for the crankshaft rear seal
6. Install torx screws (4) finger tight.
Note: Do not install torx screws to positions (X) at this stage.
7. Install Tooling (B) to crankshaft rear seal (2) and to crankshaft flange (1).
8. Use Tooling (A) in order to tighten torx screws (4) to a torque of 22 N·m (16 lb ft). Tighten
torx screws (4) in the sequence that is shown in Illustration 3.
9. Remove Tooling (B).
10. Install remaining torx screws (4) to positions (X). Use Tooling (A) in order to tighten the
torx screws to a torque of 22 N·m (16 lb ft). Refer to Illustration 3.
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13. End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763429
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Install a suitable lifting device to the flywheel housing in order to support the flywheel
housing. The flywheel housing weighs approximately 30 kg (66 lb).
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15. Illustration 1 g01244050
Typical example
2. Remove bolts (2) and bolts (3) from flywheel housing (1).
3. Use the lifting device in order to remove flywheel housing (1) from the cylinder block.
Illustration 2 g01244051
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16. Typical example
4. If the engine has an aluminum oil pan, remove dust seal (5).
5. If necessary, remove dowels (4) from the cylinder block.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(M10 by 100 mm)
2
B 8T-5096 Dial Indicator Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the flywheel housing is clean and free from damage. If necessary, replace the
flywheel housing.
Illustration 3 g01244056
Typical example
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17. 2. Inspect crankshaft rear seal (6) for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer
to Disassembly and Assembly, "Crankshaft Rear Seal - Install".
3. Clean the rear face of the cylinder block. If necessary, install dowels (4) to the cylinder
block.
4. Install Tooling (A) to the cylinder block.
5. Install dust seal (5).
Illustration 4 g01244050
Typical example
6. Install a suitable lifting device to the flywheel housing. The flywheel housing weighs
approximately 30 kg (66 lb).
7. Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel
housing to the cylinder block.
8. Install bolts (2) and bolts (3) finger tight.
9. Remove Tooling (A). Install remaining bolts (3).
10. Tighten bolts (3) to a torque of 63 N·m (46 lb ft).
11. Tighten bolts (2) to a torque of 75 N·m (55 lb ft).
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18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. 12. Use Tooling (B) to check the alignment of the flywheel housing with the crankshaft. Refer
to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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