The document provides instructions for removing and installing a fuel injection pump and turbocharger on a Caterpillar 3064 engine. The procedure includes removing fuel lines, bolts, and gears to remove the pump, and aligning marks and installing bolts and gears to reinstall it. To remove the turbocharger, hoses and lines must be disconnected and nuts removed. The turbocharger, lines, and gaskets are then disassembled by removing bolts, clamps, rings and housings. Assembly is the reverse of disassembly.
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Using bolts and lifting equipment to remove the heavy fuel injection pump from the engine.
3. Removing hoses and bolts to detach the turbocharger, oil lines, and exhaust manifold as a single unit from the engine.
4. Placing identification marks on turbocharger components before disassembly to aid reassembly. Removing bolts to separate oil lines from the turbocharger.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...tuzhiyou2
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Removing bolts and lifting the fuel injection pump from the engine using a hoist.
3. Disassembling the turbocharger by removing hoses, lines, and nuts securing it to the exhaust manifold.
4. Placing alignment marks on turbocharger components before disassembly to aid reassembly. Removing bolts from oil lines.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Removing bolts and lifting the fuel injection pump from the engine using a hoist.
3. Disassembling the turbocharger by removing hoses, lines, and nuts securing it to the exhaust manifold.
4. Placing alignment marks on turbocharger components before disassembly to aid reassembly. Removing bolts from oil lines.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...lituo39419496
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Using bolts and lifting equipment to remove the fuel injection pump from the engine block.
3. Removing hoses and lines connected to the turbocharger, then removing nuts to separate the turbocharger from the exhaust manifold.
4. Placing identification marks on turbocharger components before disassembly to aid reassembly. Removing bolts to separate oil supply and return lines.
Caterpillar Cat 312C and 312C L Excavator (Prefix CBA) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing the crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and tightening the nut to the specified torque.
- Removing the crankshaft front seal by drilling holes and pulling it off, and installing the new seal with a specific tool.
- Removing just the idler gear which involves using pullers after draining fluids and
Caterpillar Cat 312C and 312C L Excavator (Prefix CBA) Service Repair Manual ...zan2736ban
The document provides instructions for installing a crankshaft front seal on a 312C L excavator. It describes:
1) Cleaning the crankshaft and applying retaining compound to the mating surfaces.
2) Using a installer tool to push the new seal onto the crankshaft until it bottoms out.
3) Removing the tool and checking that the seal is correctly installed.
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Using bolts and lifting equipment to remove the heavy fuel injection pump from the engine.
3. Removing hoses and bolts to detach the turbocharger, oil lines, and exhaust manifold as a single unit from the engine.
4. Placing identification marks on turbocharger components before disassembly to aid reassembly. Removing bolts to separate oil lines from the turbocharger.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...tuzhiyou2
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Removing bolts and lifting the fuel injection pump from the engine using a hoist.
3. Disassembling the turbocharger by removing hoses, lines, and nuts securing it to the exhaust manifold.
4. Placing alignment marks on turbocharger components before disassembly to aid reassembly. Removing bolts from oil lines.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Removing bolts and lifting the fuel injection pump from the engine using a hoist.
3. Disassembling the turbocharger by removing hoses, lines, and nuts securing it to the exhaust manifold.
4. Placing alignment marks on turbocharger components before disassembly to aid reassembly. Removing bolts from oil lines.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...lituo39419496
The document provides instructions for removing and disassembling the fuel injection pump and turbocharger from a Caterpillar 3064 engine. Key steps include:
1. Removing fuel injection lines and cover to access the fuel injection pump. Scribing alignment marks before removal.
2. Using bolts and lifting equipment to remove the fuel injection pump from the engine block.
3. Removing hoses and lines connected to the turbocharger, then removing nuts to separate the turbocharger from the exhaust manifold.
4. Placing identification marks on turbocharger components before disassembly to aid reassembly. Removing bolts to separate oil supply and return lines.
Caterpillar Cat 312C and 312C L Excavator (Prefix CBA) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing the crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and tightening the nut to the specified torque.
- Removing the crankshaft front seal by drilling holes and pulling it off, and installing the new seal with a specific tool.
- Removing just the idler gear which involves using pullers after draining fluids and
Caterpillar Cat 312C and 312C L Excavator (Prefix CBA) Service Repair Manual ...zan2736ban
The document provides instructions for installing a crankshaft front seal on a 312C L excavator. It describes:
1) Cleaning the crankshaft and applying retaining compound to the mating surfaces.
2) Using a installer tool to push the new seal onto the crankshaft until it bottoms out.
3) Removing the tool and checking that the seal is correctly installed.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
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The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565175
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Ensure that the engine is the top center position on number one piston. Refer to Testing and
Adjusting, "Finding Center Position for No. 1 Piston".
Illustration 1 g00813442
2. Remove bolts (1) and washers that secure the cover (2) to the engine front housing.
3. Remove the access cover. Note the timing marks on the fuel injection pump drive gear and
the idler gear for later installation.
Illustration 2 g00813430
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4. 4. Scribe a line across the front plate (3) and the mounting flange for the fuel injection pump
(4). This ensures proper alignment for the installation of fuel injection pump (8) .
5. Loosen fitting (5) for oil line (6) .
6. Remove oil line (6) from nipple (7) (not shown).
Note: Put caps or plugs on all openings immediately in order to prevent contamination.
7. Use a lifting sling and a hoist in order to secure the fuel injection pump. The weight of the
fuel injection pump is 13 kg (29 lb).
Note: Use Tool (B) to remove the bolts and the washers that mount the fuel injection pump
(8) .
8. Remove bolt (9) and the washer from the cylinder block.
9. Remove four bolts (10) and the washers that secure the fuel injection pump to the front
housing.
Illustration 3 g00813593
10. Remove the fuel injection pump (8). The gear and the mounting flange will remain with the
fuel injection pump.
Note: The fuel injection pump must be mounted to the engine in order to loosen the nut for
the drive gear.
Note: Do not rotate the engine after the fuel injection pump is removed.
11. Ensure that the old gasket material is removed from all mating surfaces of the pump
mounting flange and the face of the fuel injection pump flange.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565619
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: If the nut for the fuel injection pump drive gear is removed, you must tighten the nut
for the fuel injection pump drive gear to 88 ± 5 N·m (65 ± 4 lb ft).
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6. Illustration 1 g00813430
1. Use a lifting sling and a hoist in order to secure the fuel injection pump (8). The weight of
the fuel injection pump is 13 kg (29 lb).
2. Install a new gasket and install fuel injection pump (8) .
3. Ensure that the engine is in the top center position on No. 1 piston. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
4. Ensure that the mark on the front plate (3) and the mark on the fuel injection pump flange
(4) are aligned.
Refer to Testing and Adjusting, "Fuel Injection Timing-Check" for more information on
fuel injection pump timing.
Note: Use Tool (B) to install the bolts and washers that secure the fuel injection pump to the
cylinder block.
5. Install the washers and bolts (9) that secure the fuel injection pump to the engine cylinder
block.
6. Remove the sling from the fuel injection pump.
7. Connect oil line (6) to nipple (7) (not shown).
8. Tighten fitting (5) for oil line (6) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564499
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g00608136
1. Loosen the hose clamp (1) on hose (2) .
2. Remove hose (2) from the turbocharger (3) .
Illustration 2 g00812846
3. Disconnect oil supply line (4) from the cylinder block.
4. Loosen two clamps (5) on hose (7) .
5. Slide hose (7) off fitting (8) onto oil return line (6) .
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9. Illustration 3 g00608177
6. Remove eight nuts (9) from the studs on the exhaust manifold.
Note: The four studs have two nuts for a total of eight nuts.
7. Remove turbocharger (3), oil supply line (4), and oil return line (6) as an unit.
8. Remove metal gasket (10) (not shown). Check the gasket for wear or damage. Replace the
gasket, if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615171
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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11. 1. Place an index mark on all of the components. The marks will help to align the components
during the assembly procedure.
Illustration 1 g00608212
2. Remove two bolts (1) from the oil return line. Remove bolt (2) from the oil supply line.
3. Remove oil return line (3) from the cartridge.
4. Remove oil supply line (4) from the cartridge.
Illustration 2 g00608210
5. Remove gasket (5) from the cartridge.
6. Remove gasket (6) from the turbine housing.
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12. Illustration 3 g00608342
7. Remove the bolt and nut (7) from clamp (8). Remove clamp (8) that secures the turbine
housing (9) to the cartridge (10) .
8. Separate turbine housing (9) from the cartridge (10) .
Illustration 4 g00608415
Illustration 5 g00608452
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13. 9. Remove snap ring (11) from compressor housing (12) .
10. Separate compressor housing (12) from the cartridge (10) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01147762
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: During the assembly procedure, ensure that the index marks are aligned when the
components are assembled.
Illustration 1 g00608452
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15. Illustration 2 g00608415
1. Install cartridge (10) into compressor housing (12) .
2. Install snap ring (11) into compressor housing (12) .
Illustration 3 g00608342
3. Install cartridge (10) into turbine housing (9) .
4. Install clamp (8) that secures cartridge (10) and turbine housing (9) together. Install the bolt
and nut (7) into clamp (8).
Note: Refer to the Specifications Module, "Turbocharger" for information on the clamp.
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16. Illustration 4 g00608210
5. Inspect the condition of the gaskets. Replace the gaskets, if necessary.
6. Install gasket (6) on the turbine housing.
7. Install gasket (5) on the cartridge.
Illustration 5 g00608212
8. Place oil supply line (4) in position. Secure the oil supply line with bolt (2) (not shown).
9. Place oil return line (3) in position. Secure the oil return line with two bolts (1) .
End By: Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564587
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of all gaskets. Replace the gaskets, if necessary.
Illustration 1 g00608177
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18. 2. Install metal gasket (10) (not shown). Install turbocharger (3), oil supply line (4) and oil
return line (6) (not shown) as a unit.
3. Install eight nuts (9). Tighten the nuts to a torque of 41 N·m (30 lb ft).
Note: Two nuts are installed on each turbocharger mounting stud.
Illustration 2 g00812846
4. Slide hose (7) down the oil return line (6) onto fitting (8) .
5. Tighten two clamps (5) on hose (7) .
6. Connect oil supply line (4) to the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565722
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00605454
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20. 1. Remove the nuts (1) and washers that secure the exhaust manifold to the cylinder head
assembly. The 3066 Engine has twelve nuts and washers while the 3064 Engine has eight
nuts and washers.
2. Remove exhaust manifold (2) from the cylinder head assembly.
3. Remove exhaust manifold gasket (3) that is located between exhaust manifold (2) and the
cylinder head assembly.
Note: The 3066 Engine has two exhaust manifold gaskets, while the 3064 Engine has one
exhaust manifold gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00605454
1. Install exhaust manifold gasket (3) between exhaust manifold (2) and the cylinder head
assembly.
Note: The 3066 Engine has two exhaust manifold gaskets, while the 3064 Engine has one
exhaust manifold gasket.
2. Place exhaust manifold (2) in position on the cylinder head.
3. Install the nuts (1) and the washers that secure the exhaust manifold to the cylinder head
assembly. The 3066 Engine has twelve nuts and washers while the 3064 Engine has eight
nuts and washers.
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21. 4. Tighten exhaust manifold nuts (1) to a torque of 18 ± 4 N·m (13 ± 3 lb ft).
End By: Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615211
Air Inlet Heater - Remove and Install
SMCS - 1090-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611147
1. Loosen hose clamp (1) that secures air inlet hose (2) to air inlet elbow (4) .
2. Disconnect air inlet hose (2) from air inlet elbow (4) .
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23. 3. Remove four bolts (3) and washers that secure the following items to the air inlet manifold:
air inlet elbow (4), gasket (5), air inlet heater (6) and gasket (7) .
Illustration 2 g00611165
4. Remove the following items from the air inlet manifold: air inlet elbow (4), gasket (5), air
inlet heater (6) and gasket (7) .
Note: Check the condition of the gaskets that are used between the elbow and the air inlet
heater. Check the gaskets between the air inlet heater and the air inlet manifold. If the
gaskets are damaged in any way, replace the gaskets.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 3 g00611165
Note: Check condition of the gaskets for the air inlet elbow and the air inlet heater. If the
gaskets are damaged, use a new part for replacement. The wire mesh gasket (7) is installed
between the air inlet manifold and the air inlet heater.
1. Place the following items in position on the air inlet manifold: gasket (7), the air inlet heater
(6), gasket (5) and the air inlet elbow (4) .
Illustration 4 g00611147
2. Install four bolts (3) that secure the following items to the air inlet manifold: gasket (7), the
air inlet heater (6), gasket (5) and the air inlet elbow (4)
Tighten bolts (3) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
3. Connect air inlet hose (2) to air inlet elbow (4) .
4. Tighten hose clamp (1) that secures the air inlet hose to the air inlet elbow.
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C EXCAVATOR DBN
Configuration: 312C & 312C L Excavators DBN00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01575215
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
A. Remove fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
B. Remove fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
C. Remove the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet Heater -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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