Kioti daedong ex40 ch tractor parts catalogue manual
1. The labor hours specified in this manual are set by Daedong`s qualified service mechanics. The service hour for every service task was precisely measured
based on the experience of our mechanics. Then, the labor hour was set by applying adjustment factors to this service hour so that this manual could be used by
mechanics having different levels of expertise and servicing in various regions.
The features of this manual are as follows;
1. Figures and reference numbers used in this manual are identical to those in the part manual to make searching easier.
2. As every individual part and component has its own code (except for hardware), it is easy to locate correct job codes faster.
3. The index attached to this manual serves as an additional measure for convenient searching of job codes.
How to use this manual
1. The same job code should not be used more than once since the labor hour for one job code is for both disassembly and re-assembly jobs.
2. In most cases, only one code should be used in one group (page) at a time. However,
* More than one job code can be used in one guoup when performing serveral differnt tasks.
* One job code can be used two times in case when both LH and RH parts are serviced at the same time.
3. DO not use subordinate job codes even if they are in deffernt groups. For example, “Bonnet R&R” and “Complete engine R&R should not be used at the same
time since “Bonnet R&R” is included in “Complete engine R&R”. In this case, only “Complete engine R&R” shoule be used.
4. Use of a separate warranty request form is required for each failure.
5. Use only one job code when servicing serveral adjacent or related parts. For example, if the bevel gear, its shaft and bearings are replaced the same time, use
only the top level job code applicable.
6. Time taken for reconditioning, resealing, overhaul, related oil draining and refilling, part flushing and adjustment after replacing parts are inclued in the labor
hours of these job codes.
Therefore, there is no need to include other job codes for such services.
7. Labor hours for diagnosis and implement R&R are not included the job codes. Use the following extra job codes as needed with specific job descriptions on the
warranty request form:
* X999001: 0.5 hr. R&R of detachable main body of loaders, backhoes, mid-mount mowers, etc.
* X999002: 1.0 hr. Diagnosis time
* X999003: 2.0 hr. R&R of components used in the mounting of loaders, backhoes, mid-mount mowers, etc.
8. Failure to by the above instructions when drawing up the warranty request form(including on-line request) will result in rejection of your warranty claim.
9. If additional time is used for service, indicate details as to why and how many hours were needed in the description field of the form. Use of random job codes
will result in your warranty being rejected.
FOREWORD
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2. INDEX 1 SECTIONAL GROUPING................................................................................................................................................. 7
INDEX 2 SORTED BY GROUP NAME............................................................................................................................................ 15
INDEX 3 SORTED BY PART NAME.
............................................................................................................................................... 19
4A200LX-E010 CYLINDER BLOCK GROUP............................................................................................................................................ 46
3B183-E020 OIL PAN GROUP.............................................................................................................................................................. 48
4A200-E030 CYLINDER HEAD GROUP.
.............................................................................................................................................. 50
4A220TLX-E040 GEAR CASE GROUP....................................................................................................................................................... 52
TD2200-E050 MAIN BEARING CASE GROUP....................................................................................................................................... 56
3B183-E080 VALVE ROCKER ARM GROUP.
....................................................................................................................................... 58
4A220-E090 CYLINDER HEAD COVER GROUP................................................................................................................................. 60
4A220A-E100 CAMSHAFT GROUP........................................................................................................................................................ 62
3B183-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 64
4A200-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 68
4A200B-E120 FLYWHEEL GROUP......................................................................................................................................................... 70
4A220-E130 NOZZLE HOLDER GROUP.
............................................................................................................................................. 72
3B183-E140 FUEL CAMSHAFT GROUP.............................................................................................................................................. 74
4B243-E150 SPEED CONTROL PLATE GROUP................................................................................................................................. 76
4B243LX-E160 ENGINE STOP LEVER GROUP.
...................................................................................................................................... 78
3B183-E170 GOVERNOR GROUP....................................................................................................................................................... 82
3A165-E180 WATER PUMP GROUP.................................................................................................................................................... 84
3B183-E190 WATER HOSE GROUP.................................................................................................................................................... 86
3B183LX-E200 DYNAMO GROUP............................................................................................................................................................ 88
3A165-E220 MANIFOLD GROUP......................................................................................................................................................... 90
EX45H-T105A CLUTCH GROUP............................................................................................................................................................. 92
EX45H-T135A CLUTCH HOUSING 1 GROUP........................................................................................................................................ 94
EX45H-T145A CLUTCH HOUSING 2 GROUP........................................................................................................................................ 96
EX45H-T155A
MID CASE GROUP.......................................................................................................................................................... 98
EX45H-T165A TRANSMISSION CASE GROUP.
..................................................................................................................................... 100
TABLE OF CONTENTS
- -
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3. - -
EX45H-T435A REAR DIFFERENTIAL SYSTEM GROUP.
....................................................................................................................... 102
EX45H-T285A PTO SHAFT GROUP........................................................................................................................................................ 104
EX35H-T455A BRAKE CASE GROUP..................................................................................................................................................... 108
D360-T610A HYDRAULIC CYLINDER BODY GROUP.
........................................................................................................................ 110
D360-T620A HYDRAULIC LIFT ARM GROUP...................................................................................................................................... 112
EX45H-T635A HYDRAULIC CYLINDER ASSEMBLY GROUP................................................................................................................ 114
D360-T640A HYDRAULIC CONTROL SYSTEM 2 GROUP.................................................................................................................. 116
EX45H-T685A TOP LINK BRACKET GROUP.
......................................................................................................................................... 120
EX35H-T595A STEERING CYLINDER GROUP...................................................................................................................................... 122
EX35H-T725A GEAR PUMP GROUP...................................................................................................................................................... 124
DK45CHSE-T755A
JOYSTICK VALVE GROUP.............................................................................................................................................. 126
DK45CHSE-T755A JOYSTICK VALVE GROUP.............................................................................................................................................. 128
D380L-T500A BEVEL PINION SHAFT GROUP...................................................................................................................................... 130
EX45H-T555A BEVEL GEAR SHAFT GROUP........................................................................................................................................ 132
EX45H-T545A BEVEL GEAR CASE GROUP.......................................................................................................................................... 134
EX45H-T565A FRONT AXLE CASE GROUP.
.......................................................................................................................................... 138
EX35H-T575A FRONT AXLE GROUP.
..................................................................................................................................................... 140
EX45H-T485A REAR AXLE GROUP........................................................................................................................................................ 142
D380L-T560A PROPELLER SHAFT GROUP.
......................................................................................................................................... 144
EX45H-T925B BATTERY GROUP.
........................................................................................................................................................... 146
EX45M-T935B ELECTRICAL SYSTEM 1 GROUP................................................................................................................................... 148
EX35M-T955B ELECTRICAL SYSTEM 3 GROUP................................................................................................................................... 150
DK45CHSE-T956A CRUISE CONTROL GROUP............................................................................................................................................ 152
DK45CHSE-T1235C CABIN LIGHT 1 GROUP.................................................................................................................................................. 156
DK45CHSE-T1215C CABIN ELECTRICAL 1 GROUP....................................................................................................................................... 158
DK45CHSE-T1225C CABIN ELECTRICAL 2 GROUP....................................................................................................................................... 162
DK45CHSE-T1125C WIPER MOTOR GROUP.
................................................................................................................................................. 164
EX45H-T015A AIR CLEANER GROUP.................................................................................................................................................... 166
EX45H-T025A MUFFLLER GROUP ........................................................................................................................................................ 168
EX40H-T035A RADIATOR GROUP.
......................................................................................................................................................... 170
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17. - 56 -
TD2200-E050 MAIN BEARING CASE GROUP
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18. EX45CH
DESCRIPTION
HOURS
- 57 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
MAIN BEARING CASE ASSEMBLY
BEARING CASE BOLT 1
BEARING CASE GASKET
BEARING CASE COVER
GASKET, COVER
FLANGE BOLT
OIL SEAL
MAIN BEARING CASE ASSEMBLY
MAIN BEARING CASE ASSEMBLY
MAIN BEARING CASE ASSEMBLY
WASHER
BEARING CASE BOLT 2
STRAIGHT PIN
E050001
E050002
E050003
E050004
E050005
E050006
E050007
E050008
E050009
E050010
E050011
E050012
E050013
1
2
3
4
5
6
7
8
9
10
11
12
13
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8.3
7.2
4.5
4.5
4.5
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4.0
7.2
7.2
7.2
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7.5
7.5
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19. - 58 -
3B183-E080 VALVE ROCKER ARM GROUP
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