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2. Specifications, lubrication requirements, torque values and a maintenance checklist.
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Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b909 gdp80 vx9 lift truck service repair manualfjskeksemm
1. The document provides service information for removing an operator cab from various lift truck models, including disconnecting battery, air filter hose, radiator cap, heater hoses, and refrigerant lines.
2. The instructions specify removing the left and right side doors, disconnecting gas springs, and lifting doors away from hinges.
3. Additional steps include contacting an HVAC technician to extract refrigerant if the cab includes air conditioning, and disconnecting quick connect fittings on heater hoses inside the cab.
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Yale (d875) gtp060 vx lift truck service repair manualfjskeksemm
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1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Removing doors by disconnecting gas springs and lifting doors off hinges.
The instructions describe disconnecting wiring harnesses and hoses to fully separate the cab unit from the forklift frame.
Volvo l110 e wheel loader service repair manualfjskeksemm
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Perkins 1600 series industrial engine ( xge ) service repair manualfjskeksemm
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Perkins 400 series 402 d 403d 404d industrial engine (model gp) service repai...fjskeksemm
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New holland kobelco e215 b crawler excavator service repair manualfjskeksemm
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Kioti daedong dk501 tractor service repair manualfjskeksemm
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1. Safety and general precautions for assembly, electrical and other systems.
2. Specifications, lubrication requirements, torque values and a maintenance checklist.
3. Detailed maintenance schedules and procedures for checking and servicing the tractor daily, every 50 hours, 100 hours and so on.
4. Chapters covering systems like the engine, clutch, transmission, brakes and others providing structure, troubleshooting and maintenance information.
Kioti daedong ck30 h tractor service repair manualfjskeksemm
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Kioti daedong ck25 h tractor service repair manualfjskeksemm
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- It outlines various safety tips, including wearing proper safety gear, keeping the work area clean and well-lit, following safety instructions when preparing the tractor, avoiding fire hazards, and handling batteries, tires and hazardous materials safely.
- Instructions are provided for daily, 50-hour and 100-hour maintenance checks, including refueling, checking fluid levels, lubricating grease fittings, changing engine oil and cleaning the air cleaner.
Kawasaki 85 z7 wheel loader parts catalogue manualfjskeksemm
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
9. INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
47524313 19/04/2013
4
10. INTRODUCTION
Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance X X X X X
05 - Machine completion and equipment X X X X X
10 - Engine X X X X
14 - Main gearbox and drive X X X X
18 - Clutch X X X
21 - Transmission X X X X
23 - Four wheel drive (4WD) system X X X X
25 - Front axle system X X X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X X X X
31 - Power Take-Off (PTO) X X
33 - Brakes and controls X X X X
35 - Hydraulic systems X X X X
36 - Pneumatic system X X X X
37 - Hitches, drawbars and implement couplings X X X
39 - Frames and ballasting X X X X X
41 - Steering X X X X
44 - Wheels X X X X
46 - Steering clutches
48 - Tracks and track suspension X X X
50 - Cab climate control X X X X
55 - Electrical systems X X X X X
56 - Grape harvester shaking
58 - Attachments/headers X
60 - Product feeding X
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11. INTRODUCTION
61 - Metering system X
62 - Pressing - Bale formation X
63 - Chemical applicators X
64 - Chopping X
66 - Threshing X
68 - Tying/Wrapping/Twisting X
69 - Bale wagons
70 - Ejection X
71 - Lubrication system X X X X X
72 - Separation X
73 - Residue handling X
74 - Cleaning X
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding X
78 - Spraying X
79 - Planting X
80 - Crop storage / Unloading X
82 - Front loader and bucket X X
83 - Telescopic single arm X X
84 - Booms, dippers and buckets X X
86 - Dozer blade and arm X X
88 - Accessories X X X X X
89 - Tools X X X X X
90 - Platform, cab, bodywork and decals X X X X
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12. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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14. Engine - Engine and crankcase
Engine - General specification
ATTENTION: For complete service information of engine block and components refer to the relevant Engine repair
manual
F4DFE613L*A
F4DFE613K*A
F4DFE613J*A
F4DFE613H*A
F4DFE613G*A
Engine - Special tools
No. TOOL NAME
380000979 Puller for engine injection pump union gear
380000665 Tool to extract crankshaft front seal
380000663 Tool to extract crankshaft rear seal
380001099 Injector extractor
380000666 Crankshaft front seal installer
380000664 Crankshaft rear seal installer
380000988 Flywheel locking adaptor plate (to be used with
380000732)
380000732 Engine turning tool (to be used with 380000988)
380000667 Drift for camshaft bushing disassembly and reassembly
380000158 Torque screwdriver for injector solenoid valve connector
nut setting
99395363 Connecting rod bush squaring kit
380000301 Engine stand (revolving)
380001073 Engine lifting brackets
380040228 Large frame tractor splitting stand
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15. Engine - Engine and crankcase
Engine - Electrical test using DATAR equipment
The engine controller uses the cam and crank sensor information to control the fuelling and injection timing. At initial
engine start, the sensor information is used to inform the controller when to initiate first injection. The sensor infor-
mation is also used by the controller to measure the actual engine speed. The crankshaft and camshaft sensors are
both inductive sensors which detect the rotation of the tone wheel. The signal produced must be a clean sine-wave
signal without any noise, disturbance or interferences.
• Channel A (Blue) Crankshaft, produces a sine-wave signal ranging ± 20 V. The amplitude
(voltage) will change depending on the engine speed.
• Channel B (Red) Camshaft, produces a sine-wave signal.
1. There are three wires to the crankshaft sensor X834
(located at the front left hand side of the engine
SS08K075 1
1. Pin 1 : Earth
2. Pin 2 : Signal
3. Pin 3 : Power
SS08F270 2
2. The camshaft sensor is connected at X835 with three
wires (located at the rear left hand side of the engine.
SS08K076 3
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16. Engine - Engine and crankcase
1. Pin 1 : Earth
2. Pin 2 : Signal
3. Pin 3 : Power
SS08F270 4
3. Slide the back-pin down into the connector PIN 2
signal line so that the signal can be tested.
4. Connect the DATAR Scope using the test leads by
inserting the red lead into the back-pin and connect-
ing the black lead onto the Earth.
the Channel A (Blue) to test the crank to ×1 @ ± 20
V
Set the Channel B (Red) to test the cam to ×1 @ ±
20 V
Collection time = 20 ms per division.
Results
BAIL11CVT088FMA 5
Engine start up
Figure 5
(A) = Ignition start up (B) = Engine begins to turn
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17. Engine - Engine and crankcase
BAIL10CVT054FMB 6
5. Figure 6 shows the ideal full signal of the crank and
cam position from the point of when the engine is
turned on , and until it is turned off.
BAIL11CVT087FMA 7
(A) = Sync Trigger
6. Figure 7 shows the expected clean signal captured
by the DATAR scope, each sync trigger in Channel A
(Blue) is one crank rotation and each double fluctua-
tion in the channel B (red), is one cam rotation . With
two full crank rotations there is one full cam rotation.
The amplitude will increase with the engine speed.
This means the voltage can increase from ± 20 - 30
V
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18. Engine - Engine and crankcase
Engine - Disconnect
Prior operation:
Remove the battery, for further information refer to Battery - Remove (55.302)
Prior operation:
Drain the engine coolant, for further information refer to Engine cooling system - Drain fluid (10.400)
Prior operation:
Discharge the air conditioning system, for further information refer to Air conditioning - Discharging (50.200)
Prior operation:
Remove the selective catalytic reduction (SCR) exhaust line, for further information refer to Exhaust pipes - Remove
(10.254)
Prior operation:
Remove the front AoH converter, for further information refer to Air-over-Hydraulic (AoH) converter - Remove
(33.350)
Prior operation:
Remove the front wheels, for further information refer to Front wheels - Remove (44.511)
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Using suitable lifting equipment support the front
weights.
BAIL08CVT011AVA 1
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19. Engine - Engine and crankcase
2. Disconnect and remove the front weights from the
weight carrier.
BAIL08CVT012AVA 2
3. Disconnect the air conditioning hoses (1) and detach
the bracket (2).
NOTE: Cap all open connections to prevent contamination
of the system.
BAIL12ABS131AVA 3
4. Detach the air conditioning pipe bracket from the en-
gine frame.
BAIL11CCM027AVA 4
5. Remove the front AoH bracket lower bolts.
BAIL12ABS132AVA 5
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20. Engine - Engine and crankcase
6. Detach the pipe bracket and remove the AoH
bracket.
BAIL12ABS133AVA 6
7. Disconnect the brake valve supply hose (if fitted).
BAIL11CCM031AVA 7
8. Disconnect the flywheel position sensor electrical
connector.
BAIL11CCM022AVA 8
9. Disconnect the steering hoses.
NOTE: Make a note of the position of the hoses to aid in-
stallation.
BAIL11CCM028AVA 9
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21. Engine - Engine and crankcase
10. Disconnect the fuel supply and return lines.
BAIL11CCM283AVA 10
11. Disconnect the diff lock and suspension pipes.
BAIL12ABS134AVA 11
12. Disconnect the trailer brake air supply pipe.
BAIL08CVT135AVA 12
13. Disconnect the heater supply hose from the rear of
the engine cylinder head.
BAIL12ABS135AVA 13
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22. Engine - Engine and crankcase
14. Disconnect the steering hydraulic oil supply pipe.
BAIL11CCM035AVA 14
15. Disconnect the SCR coolant control valve electrical
connector.
BAIL10CVT410AVB 15
16. Disconnect the coolant line connectors from the SCR
coolant control valve.
BAIL10CVT412AVB 16
17. Detach the cab heater hose retaining bracket.
BAIL12ABS136AVA 17
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23. Engine - Engine and crankcase
18. Disconnect the engine harness electrical connector.
BAIL12ABS137AVA 18
19. Disconnect the cab electrical connectors.
BAIL07APH058AVB 19
20. Disconnect the electrical connector and cut the cable
tie.
BAIL12ABS138AVA 20
21. Disconnect the radar electrical connector (1) and re-
move the radar (2).
BAIL12ABS139AVA 21
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24. Engine - Engine and crankcase
22. Remove the flywheel speed sensor and disconnect
the heater return hose.
BAIL12ABS140AVA 22
23. Disconnect the brake pipe.
BAIL12ABS141AVA 23
24. Remove the starter motor heat shield and earth.
BAIL12ABS142AVA 24
25. Remove the starter motor cover.
BAIL12ABS143AVA 25
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25. Engine - Engine and crankcase
26. Disconnect the positive terminal (1) and bracket (2)
and position to one side.
BAIL12ABS144AVA 26
27. Disconnect the starter motor electrical connector.
BAIL12ABS148AVA 27
28. Disconnect the starter motor negative cables.
BAIL12ABS145AVA 28
29. Cut the radar harness cable ties.
BAIL12ABS146AVA 29
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26. Engine - Engine and crankcase
30. Disconnect the battery isolator switch electrical con-
nector.
BAIL12ABS147AVA 30
31. Disconnect the front hitch pipes (1) and remove the
bracket (2).
BAIL12ABS149AVA 31
32. Remove the front hitch pipes.
BAIL12ABS151AVA 32
33. Detach the fuse/step bracket.
BAIL12ABS150AVA 33
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27. Engine - Engine and crankcase
34. Disconnect the oil cooler quick release couplers.
For further information, refer to Oil cooler lines -
Service instruction (35.300).
BAIL12ABS152AVA 34
35. Disconnect the oil cooler quick release couplers (1),
remove the pipe bracket (2) and remove the oil cooler
pipes.
For further information, refer to Oil cooler lines -
Service instruction (35.300).
BAIL12ABS153AVA 35
36. Disconnect the green fuel line.
BAIL12ABS155AVA 36
37. Cut the cable ties.
BAIL12ABS156AVA 37
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28. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
29. Engine - Engine and crankcase
38. Disconnect the diff lock supply pipe (1).
Remove the pipe retaining bracket (2) and remove
the diff lock pipe.
BAIL12ABS154AVA 38
Vehicles with ABS
39. Detach the wiring harness (1) and disconnect the
ABS speed sensor (2).
BAIL12ABS158AVA 39
Vehicles with standard front axle
40. Remove the front wheel drive shaft guard and drive
shaft.
BSD1959A 40
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30. Engine - Engine and crankcase
41. Cut the cable ties and detach the wiring.
BAIL12ABS157AVA 41
42. Remove the drive shaft flange.
BAIL11CCM137AVA 42
43.
44.
45.
46.
47. Using the tractor splitting equipment 380040228 In-
stall the larger wheeled part of the splitting equipment
under the front weight carrier.
BAIL12APH159AVA 43
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31. Engine - Engine and crankcase
48. Position the static part of the splitting equipment un-
der the transmission and secure to the transmission.
Install the smaller wheeled part of the splitting equip-
ment under the engine.
BAIL12APH160AVA 44
49. Connect the two pieces of the wheeled splitting gear
together with the alignment bar.
BAIL12APH161AVA 45
50. Support the rear of the vehicle.
BAIL07APH145AVA 46
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32. Engine - Engine and crankcase
51. Remove the left-hand side engine to transmission
securing bolts.
NOTE: Repeat this step for the right-hand side.
BAIL07APH146BVA 47
52. Remove the centre engine to transmission securing
bolt (2). Remove the top left-hand engine to trans-
mission securing bolt (1).
NOTE: Repeat this step for the right-hand side.
BAIL07APH147AVA 48
53. Separate the engine from the transmission.
BAIL12APH161AVA 49
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33. Engine - Engine and crankcase
Engine - Connect
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Thoroughly clean the engine to transmission mating
surfaces and apply a bead of sealant.
2. Connect the transmission to the engine.
BAIL12APH161AVA 1
3. Install the engine to transmission centre securing bolt
(2). Install the engine to transmission top left-hand
securing bolt (1). Tighten to 285-315 Nm ( 210-232
lb ft).
NOTE: Repeat this step for the right-hand side.
BAIL07APH147AVA 2
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34. Engine - Engine and crankcase
4. Install the left-hand side engine to transmission se-
curing bolts.
Tighten to 285-315 Nm ( 210-232 lb ft).
NOTE: Repeat this step for the right-hand side.
BAIL07APH146BVA 3
5. Place suitable axle stands under the front axle.
6. Disconnect the two pieces of the wheeled splitting
gear 380040228 and remove the alignment bar.
BAIL12APH161AVA 4
7. Remove the smaller wheeled part of the splitting
equipment from under the engine.
Remove the splitting equipment securing bolts from
the transmission.
Remove the splitting equipment from under the
transmission.
BAIL12APH160AVA 5
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