service repair manual

17. Page : 1
UPPERSTRUCTURE & COUNTERWEIGHTS
Ref.N° Part N° Description Remarks Serial N° Qty.
1 6800658 UPPERSTRUCTUR
E!Frame (01^com3V
B}H~10{M
x
2 6588425 COUNTERWEIGHT Left Hand 1
3 6588426 COUNTERWEIGHT Right Hand 1
4 6587895 BUMPER Left Hand 1
5 6588131 BUMPER Right Hand 1
6 1CM-1630 BOLT 8
7 1CM-2040 BOLT 8
8 6628102 BUSHING 2
9 BEARING Swing - See Page UNDERCARRIAGE(1) 1
10 7CM-1470 SCREW 24
11 6628101 BUSHING 1
12 26GM-10020 SCREW 3
13 10H-25 GREASE ZERK 3
14 6652943 COVER, GREASE Grease Fitting 3
15 6800303 COUNTERWEIGHT Battery Box 1
16 6801234 COUNTERWEIGHT 10
17 20JM-1025 PIN 2
18 6628688 COVER Front Engine 1
19 6628691 INSULATION 1
20 29CM-1225 SCREW 4
21 51DM-12 NUT 4
22 6804017 BRACE L.H. 1
23 6804029 INSULATION 1
24 6805010 INSULATION 1
25 29CM-1025 SCREW 4
26 51DM-10 NUT 2
27 6804997 INSULATION Was 6804031 [A] 3
28 6804998 INSULATION 1
29 6805004 INSULATION 1
30 6805005 INSULATION 4
31 6805006 INSULATION 1
32 6805007 INSULATION 1
33 6805008 INSULATION 1
34 6805009 INSULATION 1

19. Page : 1
ENGINE COVER & INSULATION
Ref.N° Part N° Description Remarks Serial N° Qty.
1 6628680 COVER Engine 1
2 6628686 BRACKET 2
3 6674239 LATCH Was 6664447 [A] 2
3 6587458 KEY SET 1
4 6589675 SCREW 8
5 6655399 BUMPER 6
6 61D-5 NUT 10
7 6670729 CYLINDER Gas Spring 2
8 29CM-830 SCREW 4
9 6588293 BUSHING 4
10 43DM-8 NUT Was 42DM -8 [D] 10
11 6589033 ANGLE 3
12 1CM-890 BOLT 3
13 1DM-8 NUT 6
14 6588648 SUPPORT(081;com
3;/}H~10{M
1
15 6588070 COVER(0818com3K
B}H~10{M
1
16 NAP TAPE Double backed-for attaching Ref.ENGINE COVER &
INSULATION(15) to the cab/canopy-48'' (1220mm)
long - Order Ref. ENGINE COVER
2
17 6900669 TAPE Bulk-Sold Per Foot - Was 6665212 [A] x
18 6802500 BRACKET L.H. Latch 1
19 6802501 BRACKET R.H. Latch 1
20 26GM-10020 SCREW 6
21 6628684 INSULATION 1
22 6628681 INSULATION 1
23 29CM-845 SCREW 2
24 26GM-8016 SCREW 3
25 29CM-825 SCREW 4
26 10EM-80 WASHER Lock 4
27 6804078 BRACKET Was 6588539 [A] 2
28 6805011 INSULATION 1
29 NAP SEAL 19'' (483mm) long Order Ref. ENGINE COVER &
INSULATION(32)
2
30 NAP SEAL 21'' (533mm) long Order Ref. ENGINE COVER &
INSULATION(32)
2
31 NAP SEAL 59'' (1499mm) longAOrder Ref. ENGINE COVER &
INSULATION(32)
1
32 6513152 SEAL Bulk - Sold per foot x
33 STOP 1

21. Page : 1
RIGHT SIDE COVERS
Ref.N° Part N° Description Remarks Serial N° Qty.
1 6536802 WASHER 4
2 6804290 COVER R.H. - Was 6628679 [A] 1
3 6800383 COVER 1
4 6800971 TUBE 1
5 6800232 PLATE Side Cover 1
6 6802885 INSULATION x
7 6588132 BRACKET 1
8 6674389 LOCK ASSY. Was 6661695 [A] 3
8 6587458 KEY SET 1
9 6648414 WASHER Nylon 2
10 26GM-8016 SCREW 6
11 43DM-10 NUT Was 42DM-10 [A] 10
12 6630207 RIVET Used W/Ref. RIGHT SIDE COVERS(7), RIGHT SIDE
COVERS(20) & RIGHT SIDE COVERS(21)
10
13 26GM-10020 SCREW 10
14 NAP FOAM 3'' (76mm) Long - Order Ref. RIGHT SIDE COVERS(18
)
1
15 NAP FOAM 3'' (76mm) Long - Order Ref. RIGHT SIDE COVERS(19
)
4
16 6800461 INSULATION 1
17 6800462 INSULATION 1
18 6554274 INSULATION Bulk - Sold Per Foot x
19 6632217 SEAL Bulk - Sold Per Foot x
20 6802938 HINGE 1
21 6802996 INSULATION 1
22 6802920 COVER 1
23 6802921 PANEL 1
24 6804291 FOAM 1
25 NAP SEAL 20'' (508mm) - Order Ref. RIGHT SIDE COVERS(26) 1
26 6664088 SEAL Bulk - Sold Per Foot x
27 6804999 INSULATION 1
28 6805003 INSULATION 1
29 6675843 NUT 6

23. Page : 1
LEFT SIDE COVERS & BELLY PANS
Ref.N° Part N° Description Remarks Serial N° Qty.
1 6628678 COVER L.H. 1
2 6802831 INSULATION 1
3 6674389 LOCK ASSY. Was 6661695 [A] 3
3 6587458 KEY SET 1
4 6536802 WASHER 6
5 6628677 ANGLE 1
6 26GM-10020 SCREW 2
7 NAP FOAM 20'' (500mm) - Order Ref. LEFT SIDE COVERS &
BELLY PANS(22)
1
8 NAP FOAM 3'' (76mm) - Order Ref. LEFT SIDE COVERS & BELLY
PANS(22)
3
9 NAP FOAM 3'' (76mm) - Order Ref. LEFT SIDE COVERS & BELLY
PANS(23)
6
10 NAP FOAM 28'' (710mm) - Order Ref. LEFT SIDE COVERS &
BELLY PANS(22)
1
11 NAP FOAM 20'' (500mm) - Order Ref. LEFT SIDE COVERS &
BELLY PANS(22)
1
12 NAP FOAM 7'' (178''mm) - Order Ref. LEFT SIDE COVERS &
BELLY PANS(22)
2
13 6589121 INSULATION 1
14 6628692 INSULATION 1
15 6800150 COVER Access 1
16 26GM-8016 SCREW 8
17 6800911 COVER 1
18 6800258 BRACKET 1
19 6801720 BELLY PAN Engine 1
20 6801721 BELLY PAN Pump - Was 6802721 [A] 1
21 26GM-10030 SCREW 11
22 6554274 INSULATION Bulk - Sold Per Foot - Was 6554274 [A] x
23 6632217 SEAL Bulk - Sold Per Foot x
24 6804030 FOAM 1
25 6805014 INSULATION 1
26 6805663 COUNTERWEIGHT 341 only 1
27 6805667 BELLY PAN 341 only 1
28 6805702 INSULATION 341 only 1
29 6805701 INSULATION 341 only 1
30 28E-16 WASHER 341 only 3
31 17C-1652 BOLT 341 only 3
32 61D-16 NUT 341 only 3
33 6675843 NUT 6

25. Page : 1
CANOPY AND MOUNTING
Ref.N° Part N° Description Remarks Serial N° Qty.
1 NAP CANOPY Incls. Refs. CANOPYAND MOUNTING(6), CANOPY
AND MOUNTING(8), CANOPYAND MOUNTING(9),
CANOPYAND MOUNTING(10) & CANOPYAND
MOUNTI
1
1 6800748 CANOPY weldment only 1
2 6805291 BRACKET 1
3 6808506 WASHER Was 6588177 [A] 5
4 43DM-14 NUT 2
5 10CM-1455 SCREW 2
6 6807987 INSULATION Was 6589660 [A] 4
7 6675843 NUT 1
8 6589656 PANEL Storage-cab models 1
9 6589657 ANGLE 1
10 6630207 RIVET 2
11 6674389 LOCK ASSY. Was 6661695 [A] 1
12 6587458 KEY SET 1
13 6536802 WASHER 1
14 6589675 SCREW 3
14 26GM-6016 BOLT Used W/Ref. CANOPYAND MOUNTING(2) 3
15 6900465 HANDBOOK Operators - English - Was 6596919 [A] 1
16 6664106 LIGHT Was 6668722 [A] 2
16 6668721 BULB Replacement bulb for 6668722 2
17 1021036 GROMMET 3
18 6519548 CONNECTOR Electrical 4
19 6628808 HARNESS Canopy - also order Ref. CANOPYAND MOUNTING(18
)
1
20 6806131 WINDOW Was 6595792 [A] 1
21 6805244 WASHER Was 6803445 [A] 2

27. Page : 1
CAB MOUNTING
Ref.N° Part N° Description Remarks Serial N° Qty.
1 NAP CAB ASSY. See Pages OPERATOR CAB(1)-HEATER ASSY.(6)
Order 6802950
1
2 6808506 WASHER Was SALES [A] 4
3 6560633 MOUNT Used W/12mm Cab Mounting Hardware 4
3 6804026 MOUNT Used W/14mm Cab Mounting Hardware 4
4 6589675 SCREW 4
5 6588651 PANEL 1
6 6803201 FLOORMAT 1
7 6802931 PLATE Floormat retainer 1
8 6802959 INSULATION 1
9 6588177 PLATE 1
10 7CM-1250 SCREW Check Cab Mtg Hardware size before ordering 2
10 10CM-1455 SCREW Check Cab Mtg Hardware size before ordering 2
11 7CM-1255 BOLT Check Cab Mtg Hardware size before ordering 2
11 10CM-1455 SCREW Check Cab Mtg Hardware size before ordering 4
12 6802901 INSULATION 1
13 6589664 INSULATION 1
14 6503451 SPACER 2
15 6802952 INSULATION Was 6902952 [D] 1
16 SEAT See Page SEAT(7) - SEAT(9) 1
17 6802954 INSULATION 1
18 NAP SEAL 63'' (1600mm) LongAOrder Ref.CAB MOUNTING(19) 1
19 6670759 SEAL Bulk - Order Per Foot x
20 26GM-10030 SCREW 2
21 NAP FOAM 37' long (940mm) Order Ref. CAB MOUNTING(23) 1
22 NAP FOAM 58' long (1473mm) Order Ref. CAB MOUNTING(23) x
23 6801027 SEAL Bulk - Sold Per Foot x
24 6589656 PANEL Storage-cab models 1
24 6589655 PANEL Storage-canopy models 1
25 6674389 LOCK ASSY. Was 6661695 [A] 1
26 6587458 KEY SET 1
27 6536802 WASHER 2
28 6900465 HANDBOOK Operators - English 1
29 6664106 LIGHT Was 6668722 [A] 2
29 6668721 BULB Replacement bulb for 6668722 2
30 43DM-12 NUT Check Cab Mtg Hardware size before ordering 1
30 43DM-14 NUT 1
31 6664438 WASHER Window - W/Refs. WINDOW ASSY(4)-OPERATOR
CAB(5)
1
31 6664554 PUMP 1
31 NAP TANK Order Ref. CAB MOUNTING(31) 1
32 6664555 NOZZLE Window Washer 1
33 6664556 HOSE 1
34 6664557 BRACKET 1
35 29CM-616 SCREW 2
36 4DM-6 NUT 2
37 6802636 MOUNT Seat 1
38 29CM-820 BOLT 4
39 51DM-8 NUT 4
40 6675843 NUT 1

29. Page : 1
OPERATOR CAB
Ref.N° Part N° Description Remarks Serial N° Qty.
1 NAP CAB ASSY. W/Refs. OPERATOR CAB(2) - OPERATOR CAB(46)
and all Refs. on pages OPERATOR CAB(2) - OPERAT
OR CAB(5) - order 6802950 - Was SALES
1
2 6802950 CAB Weldment 1
3 6800880 WINDOW ASSY Front - See Page OPERATOR CAB(3) 1
4 6664103 NUT Acorn #10 2
5 6628898 CONSOLE 1
6 6664085 BUSHING 4
7 6664084 DOME LIGHT 1
7 6665367 BULB Was 6655055 [A] 1
8 58G-806 SCREW Dome light mounting 2
9 6664374 PLUG Hole 2
10 1303932 GROMMET 1
11 6628899 INSULATION Headliner 1
12 6806131 WINDOW Curved - Was 6664176 [A] 1
13 6664172 WINDOW Rear 1
14 6800637 WINDOW Lower front 1
15 6664171 GLASS Left 1
16 NAP SEAL 105' long (2680mm) Order Ref. OPERATOR CAB(49) 1
17 6628900 ROD Door release 1
18 6628902 PLATE 3
19 6664146 SEAL 1
20 6628901 LATCH Door hold open 1
21 6664085 BUSHING 8
22 6660979 NUT Push on 1
23 6660980 RETAINER Push on 1
24 6654147 SPRING 1
25 6664068 BOLT 1 1/4' long 4
26 6664056 NUT Acorn 1/4' 4
27 6648410 BOLT 3/4' 12
28 6664090 WASHER 4
29 6670761 CAP 4
30 6664086 SPACER 4
31 6589675 SCREW 5
32 6654152 SCREW #10 x 3/4' long 7
33 6665366 RETAINER Glass - Bottom 6
34 6802918 BOLT 3
35 NAP SEAL 33'' (838mm) long - Order Ref.OPERATOR CAB(49) x
36 6664559 FASTENER Insulation 4
37 6649483 PIN Door striker - w/external threads - Was 6654170 [A] 1
38 6664083 COVER 1
39 27E-6 WASHER 1
40 61D-7 NUT 1
41 6664562 GROMMET 4
42 6660975 GROMMET 1
43 NAP SEAL 56' long (1422mm) - Order Ref. OPERATOR CAB(49) 2
44 6801188 SCREW 2
45 DOOR ASSY. See Page OPERATOR CAB(5) 1
46 WINDOW ASSY. Right side - See Page WINDOW ASSY(4) 1
47 6654148 SEALANT Window - 10oz. Tube 1
48 6664106 LIGHT Was 6668722 [A] 2
48 6668721 BULB Replacement bulb for 6668722 2
49 6664088 SEAL Bulk - Order Per Foot x
50 6664102 SEAL Bulk - Order Per Foot x
51 6664075 ASH TRAY 1
52 58G-806 SCREW 2

30. Page : 2
OPERATOR CAB
Ref.N° Part N° Description Remarks Serial N° Qty.
53 6800788 GROMMET 4
54 6800857 BOLT 2
55 6801032 HANDLE L.H. Shown 1
55 6801031 HANDLE R.H. Not Shown - Was 6801033 [A] 1
56 6630038 WASHER 4
57 87D-5 NUT 2
58 6670760 GRIP 2
59 6658289 HOOK Coat 1
60 6658290 SCREW 1
61 6664066 BOLT 2
62 6800651 MOUNT Glass - Top 2
63 6805291 BRACKET 1
64 26GM-6016 BOLT Used W/Ref. OPERATOR CAB(63) 3
65 6669138 NUT 2
66 91G-414 SCREW 2
67 6808881 DEGREASER backwindow - 10.5 oz. & Above 1
68 6808882 ADHESIVE backwindow - .2 oz. & Above 1

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