This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and platform, cab, bodywork, and decals. Instructions are provided on shop practices like shimming, installing rotating shaft seals, applying sealing compounds, and protecting electronic systems during welding. Replacement parts must be genuine CNH or Case parts.
Caterpillar cat 385 b l excavator (prefix cls) service repair manual (cls0000...fjjskekdmme
The document provides assembly instructions for control valves for attachment, bucket, boom, right travel, left travel, and stick functions on 385B and 385B L excavators. It involves installing seals, spools, resolver valves, solenoids, pistons, actuators, and covers. Proper torque values are specified and safety precautions are provided due to parts being under spring load.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b l excavator (prefix bkf) service repair manual (bkf0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 385 b excavator (prefix rcd) service repair manual (rcd00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling various components of an excavator control valve, including:
1) Removing and installing a proportional valve, solenoid, bracket assembly, and cartridge.
2) Assembling resolver valves, installing seals and spools, and positioning valve covers.
3) Installing actuator groups, line relief valves, flow compensator valves, and mounting covers.
The summary covers the key components being disassembled/assembled and the high-level steps involved while keeping within the 3 sentence limit. It does not include part numbers or technical details.
Caterpillar cat 385 b excavator (prefix mya) service repair manual (mya00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling components of an excavator control valve, including:
1) 25 steps for disassembling components like actuators, manifolds, solenoids, valves, seals and springs.
2) Instructions include using tools to support heavy components and releasing spring pressure safely.
3) The assembly section provides 14 steps for installing components like seals, springs, valves and solenoids back into the control valve in the reverse order of disassembly.
4) Special notes warn of risks like parts propelled by springs and provide torque specifications for tightening components.
Caterpillar cat 385 b excavator (prefix fdl) service repair manual (fdl00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the final drive cover, ring gear, carrier assemblies, gears, and housing components. The assembly procedure instructs installing 31 parts in reverse order, including installing seals, bearings, gears, housings and determining the correct shim thickness. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar cat 385 b excavator (prefix cls) service repair manual (cls00001 ...fjjskekdmme
The document provides assembly instructions for control valves for attachment, bucket, boom, right travel, left travel, and stick functions on 385B and 385B L excavators. It involves installing seals, spools, resolver valves, solenoids, pistons, actuators, and covers. Proper torque values are specified and safety precautions are noted regarding spring-loaded parts.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b l excavator (prefix cls) service repair manual (cls0000...fjjskekdmme
The document provides assembly instructions for control valves for attachment, bucket, boom, right travel, left travel, and stick functions on 385B and 385B L excavators. It involves installing seals, spools, resolver valves, solenoids, pistons, actuators, and covers. Proper torque values are specified and safety precautions are provided due to parts being under spring load.
Caterpillar cat 385 b l excavator (prefix bly) service repair manual (bly0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b l excavator (prefix bkf) service repair manual (bkf0000...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 385 b excavator (prefix rcd) service repair manual (rcd00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling various components of an excavator control valve, including:
1) Removing and installing a proportional valve, solenoid, bracket assembly, and cartridge.
2) Assembling resolver valves, installing seals and spools, and positioning valve covers.
3) Installing actuator groups, line relief valves, flow compensator valves, and mounting covers.
The summary covers the key components being disassembled/assembled and the high-level steps involved while keeping within the 3 sentence limit. It does not include part numbers or technical details.
Caterpillar cat 385 b excavator (prefix mya) service repair manual (mya00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling components of an excavator control valve, including:
1) 25 steps for disassembling components like actuators, manifolds, solenoids, valves, seals and springs.
2) Instructions include using tools to support heavy components and releasing spring pressure safely.
3) The assembly section provides 14 steps for installing components like seals, springs, valves and solenoids back into the control valve in the reverse order of disassembly.
4) Special notes warn of risks like parts propelled by springs and provide torque specifications for tightening components.
Caterpillar cat 385 b excavator (prefix fdl) service repair manual (fdl00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of an excavator model 385B.
The disassembly procedure involves removing 27 parts in a specific sequence, including removing the final drive cover, ring gear, carrier assemblies, gears, and housing components. The assembly procedure instructs installing 31 parts in reverse order, including installing seals, bearings, gears, housings and determining the correct shim thickness. Precise tools and lifting devices are required due to the heavy weight of some components.
Caterpillar cat 385 b excavator (prefix cls) service repair manual (cls00001 ...fjjskekdmme
The document provides assembly instructions for control valves for attachment, bucket, boom, right travel, left travel, and stick functions on 385B and 385B L excavators. It involves installing seals, spools, resolver valves, solenoids, pistons, actuators, and covers. Proper torque values are specified and safety precautions are noted regarding spring-loaded parts.
Caterpillar cat 385 b excavator (prefix bly) service repair manual (bly00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and provides details on installing bearings and seals using anti-seize compound and determining the correct shim thickness between components.
Caterpillar cat 385 b excavator (prefix bkx) service repair manual (bkx00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It includes:
1) A list of required tools for the job.
2) Detailed step-by-step instructions for removing over 30 components of the final drive, including gears, shafts, housings and seals.
3) Procedures for determining the correct bearing preload and installing new components.
Caterpillar cat 385 b excavator (prefix bkf) service repair manual (bkf00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 374 f l excavator (prefix ebf) service repair manual (ebf0000...fjjskekdmme
1) The document provides disassembly and assembly instructions for a final drive on a 374F excavator.
2) It describes removing and installing over 30 individual parts in multiple steps, requiring various tools.
3) Precise measurements and shim selections are important to achieve proper bearing preload when reassembling.
Caterpillar cat 374 f excavator (prefix ebf) service repair manual (ebf00001 ...fjjskekdmme
1) The document provides disassembly and assembly instructions for the final drive of a 374F excavator.
2) It describes removing and installing over 30 individual parts in multiple steps, requiring various tools.
3) Precise measurements and shim selection are important to achieve proper bearing preload when reassembling.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c l excavator (prefix mcs) service repair manual (mcs0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It outlines 33 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then outlines 11 steps to reassemble the final drive, which includes determining the correct shim thickness between components and installing seals using specialized tools. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the final drive.
Caterpillar cat 365 c l excavator (prefix elc) service repair manual (elc0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process reverses the disassembly with 31 steps, including verifying clearances with feeler gauges and heating components before installation. Tools required include retaining ring pliers, link brackets, and threaded rods for lifting. Personal safety warnings are provided throughout.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c excavator (prefix mcs) service repair manual (mcs00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It describes removing over 30 individual parts in multiple steps. Key steps include using lifting tools to remove heavy components weighing up to 191 kg, driving out pins, and determining the correct shim thickness to achieve proper bearing preload. Cleaning and applying threadlock are emphasized throughout reassembly.
Caterpillar cat 365 c excavator (prefix elc) service repair manual (elc00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process reverses the disassembly with 31 steps, including verifying clearances with feeler gauges and heating components before installation. Tools required include retaining ring pliers, link brackets, and threaded rods for lifting. Personal safety warnings are provided throughout.
Caterpillar cat 365 b mh excavator (prefix cty) service repair manual (cty000...fjjskekdmme
This document provides assembly instructions for a final drive in 29 steps. It begins by cleaning all parts and checking seals. It then details assembling bearings and gears into housings using various tools. Precise measurements are taken to ensure proper bearing preload. Multiple planetary gear sets and carriers are assembled and installed. Washers, rings, and retaining rings are added. Bolts are tightened to specified torques to complete the assembly.
Caterpillar cat 365 b l mh excavator (prefix cty) service repair manual (cty0...fjjskekdmme
This document provides assembly instructions for a final drive in 29 steps. It begins by cleaning all parts and checking seals. It then details assembling bearings and gears in sequence using various tools. Precise measurements are taken to determine the correct shim thickness for proper bearing preload. Multiple planetary gear carrier assemblies are installed along with retaining rings and bolts. Proper torque specifications are listed throughout.
Caterpillar cat 352 f excavator (prefix yeg) service repair manual (yeg00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator model. It begins by listing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and seals. The assembly section provides specifications, required tools, and a 28-step process to reinstall the components in reverse order. Precautions are given to lubricate parts and apply adhesives correctly.
Caterpillar cat 352 f excavator (prefix wna) service repair manual (wna00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling the travel motor of a 349F L and 352F excavator. It begins by describing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and bearings. The assembly section lists specifications and torques for components and a 28-step procedure to reinstall items like seals, bearings, and pins in reverse order of disassembly.
Caterpillar cat 352 f excavator (prefix mdr) service repair manual (mdr00001 ...fjjskekdmme
1) The document provides instructions for removing and installing various engine components on a Caterpillar 352F excavator, including the valve mechanism cover base, valve actuator, rocker arm and shaft, cylinder head, and lifter group.
2) The procedures include disconnecting harness assemblies, removing bolts and other fasteners, and lifting components out of the engine.
3) Reinstallation is generally the reverse of the removal process, and some components require cleaning, inspection, lubrication, or adjustment during assembly.
Caterpillar cat 352 f excavator (prefix a9j) service repair manual (a9j00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar cat 350 a l excavator (prefix 9 fl) service repair manual (9fl000...fjjskekdmme
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator. The steps include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and positioning the cylinder head, applying oil to the bolts and tightening them in the specified sequence, adjusting the valves, and reinstalling related components like intake pipes and hoses. The instructions are detailed and include illustrations to ensure proper assembly.
Caterpillar cat 350 l excavator (prefix 9 fl) service repair manual (9fl00001...fjjskekdmme
This service repair manual provides instructions for installing a cylinder head on a 350-A L Excavator model powered by a 3306 engine. The procedure involves 16 steps including cleaning surfaces, installing gaskets and bolts, and tightening bolts in a specific sequence. Special tools may be required to remove and install valve lifters. Proper torque specifications are listed for all fasteners.
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator engine. The procedure involves:
1. Cleaning and preparing the cylinder head and block mating surfaces.
2. Installing a new cylinder head gasket and positioning the cylinder head on the block.
3. Applying oil to the cylinder head bolts and tightening them in the specified sequence.
4. Installing other components like pushrods, rocker arms, intake and exhaust components.
The instructions provide detailed steps and illustrations to correctly position and secure the cylinder head. Special attention is given to cleaning parts and applying the proper torque to the head bolts.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Caterpillar cat 385 b excavator (prefix bkx) service repair manual (bkx00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 385B excavator. It includes:
1) A list of required tools for the job.
2) Detailed step-by-step instructions for removing over 30 components of the final drive, including gears, shafts, housings and seals.
3) Procedures for determining the correct bearing preload and installing new components.
Caterpillar cat 385 b excavator (prefix bkf) service repair manual (bkf00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling a final drive on 385B and 385B L excavators. The disassembly process involves removing 27 components from the final drive housing using various tools. The assembly process reverses the disassembly steps and includes pressing bearings into place, determining the correct shim thickness, and ensuring seals are not damaged. Precise alignment of parts and cleaning of components is important for proper reassembly.
Caterpillar cat 374 f l excavator (prefix ebf) service repair manual (ebf0000...fjjskekdmme
1) The document provides disassembly and assembly instructions for a final drive on a 374F excavator.
2) It describes removing and installing over 30 individual parts in multiple steps, requiring various tools.
3) Precise measurements and shim selections are important to achieve proper bearing preload when reassembling.
Caterpillar cat 374 f excavator (prefix ebf) service repair manual (ebf00001 ...fjjskekdmme
1) The document provides disassembly and assembly instructions for the final drive of a 374F excavator.
2) It describes removing and installing over 30 individual parts in multiple steps, requiring various tools.
3) Precise measurements and shim selection are important to achieve proper bearing preload when reassembling.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c l excavator (prefix mcs) service repair manual (mcs0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It outlines 33 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then outlines 11 steps to reassemble the final drive, which includes determining the correct shim thickness between components and installing seals using specialized tools. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the final drive.
Caterpillar cat 365 c l excavator (prefix elc) service repair manual (elc0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process reverses the disassembly with 31 steps, including verifying clearances with feeler gauges and heating components before installation. Tools required include retaining ring pliers, link brackets, and threaded rods for lifting. Personal safety warnings are provided throughout.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c excavator (prefix mcs) service repair manual (mcs00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It describes removing over 30 individual parts in multiple steps. Key steps include using lifting tools to remove heavy components weighing up to 191 kg, driving out pins, and determining the correct shim thickness to achieve proper bearing preload. Cleaning and applying threadlock are emphasized throughout reassembly.
Caterpillar cat 365 c excavator (prefix elc) service repair manual (elc00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process reverses the disassembly with 31 steps, including verifying clearances with feeler gauges and heating components before installation. Tools required include retaining ring pliers, link brackets, and threaded rods for lifting. Personal safety warnings are provided throughout.
Caterpillar cat 365 b mh excavator (prefix cty) service repair manual (cty000...fjjskekdmme
This document provides assembly instructions for a final drive in 29 steps. It begins by cleaning all parts and checking seals. It then details assembling bearings and gears into housings using various tools. Precise measurements are taken to ensure proper bearing preload. Multiple planetary gear sets and carriers are assembled and installed. Washers, rings, and retaining rings are added. Bolts are tightened to specified torques to complete the assembly.
Caterpillar cat 365 b l mh excavator (prefix cty) service repair manual (cty0...fjjskekdmme
This document provides assembly instructions for a final drive in 29 steps. It begins by cleaning all parts and checking seals. It then details assembling bearings and gears in sequence using various tools. Precise measurements are taken to determine the correct shim thickness for proper bearing preload. Multiple planetary gear carrier assemblies are installed along with retaining rings and bolts. Proper torque specifications are listed throughout.
Caterpillar cat 352 f excavator (prefix yeg) service repair manual (yeg00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator model. It begins by listing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and seals. The assembly section provides specifications, required tools, and a 28-step process to reinstall the components in reverse order. Precautions are given to lubricate parts and apply adhesives correctly.
Caterpillar cat 352 f excavator (prefix wna) service repair manual (wna00001 ...fjjskekdmme
The document provides instructions for disassembling and assembling the travel motor of a 349F L and 352F excavator. It begins by describing the required tools and safety precautions. The 32-step disassembly procedure removes components like plugs, springs, pistons, and bearings. The assembly section lists specifications and torques for components and a 28-step procedure to reinstall items like seals, bearings, and pins in reverse order of disassembly.
Caterpillar cat 352 f excavator (prefix mdr) service repair manual (mdr00001 ...fjjskekdmme
1) The document provides instructions for removing and installing various engine components on a Caterpillar 352F excavator, including the valve mechanism cover base, valve actuator, rocker arm and shaft, cylinder head, and lifter group.
2) The procedures include disconnecting harness assemblies, removing bolts and other fasteners, and lifting components out of the engine.
3) Reinstallation is generally the reverse of the removal process, and some components require cleaning, inspection, lubrication, or adjustment during assembly.
Caterpillar cat 352 f excavator (prefix a9j) service repair manual (a9j00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 352F excavator. The disassembly procedure involves removing 17 components from the travel motor housing including the head assembly, brake housing, rotating group, barrel assembly, pistons, and bearings. The assembly procedure instructs installing the components in reverse order.
Caterpillar cat 350 a l excavator (prefix 9 fl) service repair manual (9fl000...fjjskekdmme
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator. The steps include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and positioning the cylinder head, applying oil to the bolts and tightening them in the specified sequence, adjusting the valves, and reinstalling related components like intake pipes and hoses. The instructions are detailed and include illustrations to ensure proper assembly.
Caterpillar cat 350 l excavator (prefix 9 fl) service repair manual (9fl00001...fjjskekdmme
This service repair manual provides instructions for installing a cylinder head on a 350-A L Excavator model powered by a 3306 engine. The procedure involves 16 steps including cleaning surfaces, installing gaskets and bolts, and tightening bolts in a specific sequence. Special tools may be required to remove and install valve lifters. Proper torque specifications are listed for all fasteners.
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator engine. The procedure involves:
1. Cleaning and preparing the cylinder head and block mating surfaces.
2. Installing a new cylinder head gasket and positioning the cylinder head on the block.
3. Applying oil to the cylinder head bolts and tightening them in the specified sequence.
4. Installing other components like pushrods, rocker arms, intake and exhaust components.
The instructions provide detailed steps and illustrations to correctly position and secure the cylinder head. Special attention is given to cleaning parts and applying the proper torque to the head bolts.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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6. INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47829079B_EN_NA 05/05/2015
3
7. INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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8. INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
Special tools
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re-
searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper-
ation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
47829079B_EN_NA 05/05/2015
5
9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47829079B_EN_NA 05/05/2015
6
10. INTRODUCTION
Product identification - Machine components
LEIL14CWL0054FB 1
1. Cab door and hand holds 5. Roll Over Protection Structure (ROPS) and Falling
Objects Protective Structure (FOPS) cab
2. Steps 6. Boom cylinder
3. Fuel tank access) 7. Loader lift arms
4. Engine hood 8. Cab air filter access
47829079B_EN_NA 05/05/2015
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13. Engine - Engine and crankcase
Engine - Remove
NOTE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Park the machine on firm, level ground, lower the
bucket/attachment to the ground.
Drive the machine into such a position that the bores
of the holders are aligned one above the other. Then
secure with the pin (arrow). The pin is located inside
the support on the frame.
Stop the engine.
LEIL14CWL0005AB 1
2. Keep all non-authorized personnel clear of the ma-
chine. Turn the ignition switch key to the “ON” position.
3. Move the joystick slowly forward and backward and
from the right-hand to the left-hand approximately a
dozen times. Turn the ignition key to the OFF position.
Pump brakes approximately 30 times to bleed accumu-
lators. Bleed ride control accumulator (if equipped) with
bleed screw.
NOTE: before carrying out any service work on the hy-
draulic system, it is necessary to allow the system to cool:
the temperature should not be more than 40 °C (104.0 °F).
LEIL14CWL0003AB 2
4. Open the outer panel to access the battery main switch.
The battery main switch box is located on the right-hand
side of the machine, below the operator’s compart-
ment.
LEIL14CWL0015AB 3
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14. Engine - Engine and crankcase
5. Put the battery main switch (1) in the OFF position.
LEIL14CWL0017AA 4
6. Disconnect the wiring harness (X-228) and (X-229)
from the engine air filter.
Disconnect the wiring harness (X-106) from the air tem-
perature sensor.
LEIL14CWL0171AB 5
Versions with air conditioning
1. Drain the air conditioning system and disconnect the
fan electrical connector (1).
Tag and disconnect the condenser hoses (2) and (3).
LEIL14CWL0159A 6
2. Remove the two lower bolts (1) of the condenser
bracket (2).
LEIL14CWL0160AB 7
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15. Engine - Engine and crankcase
3. Remove the two upper bolts (1) of the condenser.
Remove the condenser (2).
LEIL14CWL0161AB 8
All versions
1. Secure the engine hood (1) with the nylon llifting strap.
LEIL14CWL0216AB 9
2. Have another person to balance the hood and remove
the hood hinge mounting bolts (arrows) from the ma-
chine structure.
Carefully raise and remove the engine hood (1) from
loader. Lower the engine hood onto suitable platform
and disconnect lifting equipment.
LEIL14CWL0162AB 10
3. Tag and disconnect the left rear light connector (1).
Repeat this operation for the right rear light connector.
LEIL14CWL0163AB 11
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16. Engine - Engine and crankcase
4. Tag and disconnect the water in fuel wiring harness
(X-105).
Tag and disconnect the backup alarm wiring harness
(X-064).
Tag and disconnect the filter pressure switch wiring har-
ness (X-227). Cut the ties cable (1).
LEIL14CWL0173AB 12
5. Remove the four mounting bolts (1) of the right grid (2).
Remove the right grid (2).
NOTE: repeat the same operation on the left side.
LEIL14CWL0217AB 13
6. Connect suitable lifting equipment to counterweight (re-
fer to Couterweight – Remove).
Remove the six bolts (arrows) of the counterweight and
remove it.
LEIL14CWL0164AB 14
7. Slowly extract the counterweight (1) from rear chassis.
Be sure all wire harness connections have been dis-
connected.
Remove the counterweight (1) from the machine.
Lower the counterweight onto suitable platform and dis-
connect the lifting equipment.
LEIL14CWL0218AB 15
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17. Engine - Engine and crankcase
8. Remove the cap from the hydraulic tank (2).
Insert, into the hole, the hose (1) connected to a suction
pump and suck the oil from the tank (2).
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0219AB 16
9. Loosen the clamp (2) on the coolant hose (1) and dis-
connect it from the radiator.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
10. Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0232AB 17
11. Loosen the clamp (1) and disconnect the coolant hose
(2) from the radiator.
Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0233AB 18
12. Remove the screws (1) securing the clamps of the
hydraulic oil hose (2).
LEIL14CWL0234AB 19
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18. Engine - Engine and crankcase
13. Remove the four screws (1) to remove the fan guard
(2).
LEIL14CWL0469AB 20
14. Loosen the nut (3) to unscrew the fan (4).
The nut (3) is left-handed: turn the nut (3) clockwise
in respect to the engine to loosen the nut (3).
LEIL14CWL0456AB 21
15. Lean the fan (4) against the radiator group (5).
LEIL14CWL0457AB 22
16. Remove the screw (1) and disconnect the earth strap
(2) from the engine.
LEIL14CWL0170AB 23
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19. Engine - Engine and crankcase
17. Loosen the clamp (1) and disconnect the oil steam
recovery hose (2).
LEIL14CWL0220AB 24
18. Loosen the clamp (1) and disconnect the air inlet hose
(4).
Remove the screws (2) from the bracket (3).
LEIL14CWL0221AB 25
19. Remove the screw (2) to release the air inlet hose (3)
from the clamp (1).
LEIL14CWL0222AB 26
20. Remove the screw (2) of the half guideway (3) for
positioning fuel hoses (1).
LEIL14CWL0223AB 27
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20. Engine - Engine and crankcase
21. Remove the screws (1) of the air filter bracket (2).
Remove the air filter assembly (3) with the air inlet
hose, the oil vapor recovery pipe and bracket with
O-ring.
LEIL14CWL0224AB 28
22. Disconnect the wiring harness (X-109) from the inter-
mediate connector signal.
Disconnect the wiring harness (X-110) from the inter-
mediate connector injector.
Disconnect the A/C clutch wiring harness (X-226)
(only air conditioning versions).
Remove the clamp (1) and cut the ties cable (2).
LEIL14CWL0172A 29
23. Behind the starter motor (1), remove the screw (3)
and disconnect the ground wiring harness (X-232),
(X-233) and (X-234).
Remove the ties cable (2).
LEIL14CWL0174AB 30
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21. Engine - Engine and crankcase
24. Fan condenser connector (X-056) has already been
disconnected when removing the condenser (only air
conditioning versions).
Disconnect reverse solenoid wiring harness (X-086).
Disconnect the forward solenoid wiring harness
(X-087).
Disconnect the exhaust gas temperature sensor
wiring harness (X-107) and (X-108).
Remove the ties cable (1).
LEIL14CWL0175BB 31
25. Remove the screws (1) securing the exhaust stack (2).
NOTE: the exhaust stack (2) must be removed after the
detachment of the PM-Cat system.
LEIL14CWL0225AB 32
26. Loosen the clamp (1) and disconnect the compensa-
tion hose (2) from the PM-Cat system (3).
LEIL14CWL0226AB 33
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22. Engine - Engine and crankcase
27. Remove the four screws (arrows) securing PM-Cat
system (1) of the frame.
Remove the PM-Cat system (1) from the machine.
Extract, from the bottom, the exhaust stack.
LEIL14CWL0227AB 34
28. Disconnect the lambda probe connector (2).
Loosen the clamp (1) and remove the compensation
hose (3) from the turbocharger (4).
LEIL14CWL0228AB 35
29. Acting from under the machine:
• turn off the tap (1);
• loosen the clamp (2) and disconnect the cab heat-
ing hose;
• open the tap (1) to drain the coolant from the engine
block.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0229AB 36
30. From the right side of the machine, loosen the clamp
(1) and disconnect the hose cab heating (2).
LEIL14CWL0230AB 37
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23. Engine - Engine and crankcase
31. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
LEIL14CWL0231AB 38
32. Tag and disconnect starter motor (Terminal 50) wiring
harness (X-061).
Tag and disconnect starter motor wiring harness
(X-062) and (X-063).
Tag and disconnect alternator battery cable (X-040).
Tag and disconnect alternator (D+) wiring harness
(X-041).
Unscrew the bolt (1) and remove the clamp (2).
Remove eventually clamps and cut the ties cable not
indicated.
LEIL14CWL0176BB 39
33. Disconnect the fuel line hose (1) from the fuel pre-filter
and fuel hose (2).
LEIL14CWL0177AB 40
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24. Engine - Engine and crankcase
34. Unscrew the hydraulic fitting (1), (2) and (3) and dis-
connect the hoses from the gear pump.
Unscrew the hydraulic fitting (5) and (6) and discon-
nect the hoses from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Unscrew the hydraulic fitting (7) and disconnect the
pipe from the hydrostatic pump.
LEIL14CWL0178AB 41
35. Unscrew the hydraulic fitting (1) and disconnect the
hose from the hydrostatic pump.
Unscrew the hydraulic fitting (2) and disconnect the
pipe from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Remove the four screws and disconnect the pipe (3)
from the gear pump.
LEIL14CWL0179AB 42
36. For the models equipped with auxiliary pump (1), un-
screw the hydraulic fitting (2) and disconnect the hose
from the auxiliary pump.
LEIL14CWL0180AB 43
37. Connect suitable lifting equipment to engine lifting
brackets (arrows). Take up all slack in lifting equip-
ment.
LEIL14CWL0236AB 44
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25. Engine - Engine and crankcase
38. Remove the engine silent block (arrows) unscrewing
the nuts from the lower part of the engine.
Slowly raise engine from rear chassis. Be sure all wire
harness connections and hoses have been discon-
nected and are clear of the engine. Remove engine
from machine.
LEIL14CWL0235AB 45
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26. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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27. Engine - Engine and crankcase
Engine - Install
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
NOTE: Emission sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme prior to performing any service procedure.
1. Inspect the engine mounts. If the engine rubber isola-
tors require replacement, remove and discard the iso-
lators (1) and (2). Install new rubber isolator (2), then
rubber isolator (1).
Make sure that the tightening torque of the fixing screws
of the brackets to the engine is 118 - 133 N·m (87 - 98 lb
ft).
LEIL14CWL0393AB 1
2. Attach suitable lifting device to the engine and slowly
move it into position over the rear chassis. Be sure all
harness connections and hoses are out of the way or
positioned correctly for reconnecting, before lowering
engine.
Install the silent blocks (arrows) on the engine.
LEIL14CWL0235AB 2
3. Tighten the mounting bolts of the engine to a torque of
244 - 298 N·m (180 - 220 lb ft).
LEIL14CWL0394AB 3
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28. Engine - Engine and crankcase
4. Disconnect lifting equipment from the engine lifting
brackets.
LEIL14CWL0236AB 4
5. For the models equipped with auxiliary pump (1),
connect the hydraulic hose to the auxiliary pump and
tighten the fitting (2).
LEIL14CWL0180AB 5
6. Connect the hydraulic pipe (3) to the gear pump and
tighten the four screws on the half-shells.
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws on the half-shells.
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (1) and (2).
LEIL14CWL0179AB 6
7. Connect the hydraulic hoses to the gear pump and
tighten the fittings (1), (2) and (3).
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (5) and (6).
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws of the half-shells.
Connect the hydraulic pipe to the hydrostatic pump and
tighten the fitting (7).
LEIL14CWL0178AB 7
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29. Engine - Engine and crankcase
8. Connect the fuel line hose (1) to the fuel pre-filter and
fuel hose (2).
LEIL14CWL0177AB 8
9. Connect starter motor (Terminal 50) wiring harness
(X-061).
Connect starter motor wiring harness (X-062) and
(X-063).
Connect alternator battery cable (X-040).
Connect alternator (D+) wiring harness (X-041).
Install the clamp (2) and secure it with the bolt (1).
LEIL14CWL0176BB 9
10. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
Position the half guideway on the reverse hose (2) and
forward hose (3).
Tighten the screw (1) for blocking the hoses in cor-
rectly position.
LEIL14CWL0231AB 10
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30. Engine - Engine and crankcase
11. From the right side of the machine, connect the hose
cab heating (2) to the engine and secure the clamp
(1).
LEIL14CWL0230AB 11
12. Acting from under the machine:
• connect the cab heating hose and secure the clamp
(2);
• open the tap (1).
LEIL14CWL0229AB 12
13. Install the compensation hose (3) on the turbocharger
(4).
Tighten the collar (1).
Connect the lambda probe connector (2).
LEIL14CWL0228AB 13
14. Insert, from the bottom, the exhaust stack.
Install the PM-Cat system (1) on the machine. Tighten
the four screws (arrows) to secure the PM-Cat system
(1) to the frame.
NOTE: the exhaust stack must be positioned before the
installation of the PM-Cat system.
LEIL14CWL0227AB 14
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31. Engine - Engine and crankcase
15. Connect the compensation hose (2) to the PM-Cat
system (3).
Tighten the collar (1).
LEIL14CWL0226AB 15
16. Install the exhaust stack (2) on the PM-Cat system and
tighten the screws (1).
LEIL14CWL0225AB 16
17. Connect the exhaust gas temperature sensor wiring
harness (X-107) and (X-108).
Connect the forward solenoid wiring harness (X-087).
Connect reverse solenoid wiring harness (X-086).
Secure the wiring harness with the ties cable (1).
LEIL14CWL0175BB 17
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32. Engine - Engine and crankcase
Only air conditioning version
1. Fan condenser connector (X-056) must be connected
when installing the condenser.
2. Behind the starter motor (1), connect the ground wiring
harness (X-232), (X-233) and (X-234) and tighten the
screw (3).
Secure the ground wiring harness with the ties cable
(2).
LEIL14CWL0174AB 18
3. Connect the wiring harness (X-109) to the intermediate
connector signal.
Connect the wiring harness (X-110) to the intermediate
connector injector.
4. Connect the A/C clutch wiring harness (X-226)
Secure the wiring harness with the clamp (1) and the
ties cable (2).
LEIL14CWL0172A 19
5. Install on the engine the air filter assembly (3) with the
air inlet hose, the oil vapor recovery pipe and bracket
with O-ring.
Tighten the screws (1) of the air filter bracket (2).
LEIL14CWL0224AB 20
6. Install the half guideway (3) for positioning fuel hoses
(1).
Tighten the screw (2).
NOTICE: the nut (3) is left-handed: turn the nut (3) coun-
terclockwise in respect to the engine to tighten the nut (3).
7. Install the fan (4) and tighten the nut (3).
LEIL14CWL0223AB 21
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33. Engine - Engine and crankcase
8. Install the new O-ring on the bracket (3).
Connect the air inlet hose (4) and secure the clamp (1).
Install the bracket (3) on the engine and tighten the
screws (2).
LEIL14CWL0221AB 22
9. Connect the oil steam recovery hose (2) and secure the
clamp (1).
LEIL14CWL0220AB 23
10. Install the clamp (1) to secure the air inlet hose (3) and
tighten the screw (2).
LEIL14CWL0222AB 24
11. Connect the earth strap (2) to the engine and tighten
the screw (1).
LEIL14CWL0170AB 25
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