This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Kubota b20 tractor parts catalogue manualfhsejkdkmem
The document provides instructions and part numbers for a parts book. It includes 3 columns for each part: the reference number, part number, and description. There are over 200 parts listed across various systems of the machine like the engine, transmission, brakes, etc. Notes are provided to explain interchangeability of parts between different serial number ranges and country codes.
Kubota at70 s walk behind tiller parts catalogue manualfhsejkdkmem
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r75 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the excavator. It includes sections on safety precautions, equipment outlines, inspection and repair procedures, and troubleshooting. The goal is to help technicians efficiently and effectively service the excavator by providing accurate product details and proper repair techniques. Key systems covered include the engine, hydraulics, undercarriage, electrical components, and more. Maintaining the equipment according to the schedules outlined in the manual can help ensure long life.
Hyundai r55 7 a crawler excavator service repair manualfhsejkdkmem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Kubota b20 tractor parts catalogue manualfhsejkdkmem
The document provides instructions and part numbers for a parts book. It includes 3 columns for each part: the reference number, part number, and description. There are over 200 parts listed across various systems of the machine like the engine, transmission, brakes, etc. Notes are provided to explain interchangeability of parts between different serial number ranges and country codes.
Kubota at70 s walk behind tiller parts catalogue manualfhsejkdkmem
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r75 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the excavator. It includes sections on safety precautions, equipment outlines, inspection and repair procedures, and troubleshooting. The goal is to help technicians efficiently and effectively service the excavator by providing accurate product details and proper repair techniques. Key systems covered include the engine, hydraulics, undercarriage, electrical components, and more. Maintaining the equipment according to the schedules outlined in the manual can help ensure long life.
Hyundai r55 7 a crawler excavator service repair manualfhsejkdkmem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r28 7 mini excavator service repair manualfhsejkdkmem
This service manual provides instructions for maintaining a hydraulic excavator to ensure its long life. It covers inspection and repair procedures for the engine, pumps, cylinders, undercarriage, electrical components, and other parts. Proper maintenance following the schedules and procedures outlined is important for preventing failures and problems. The manual also provides part names and specifications to aid in repairs. Precautions are outlined to safely and efficiently perform disassembly, cleaning, inspection, assembly and adjustment of components as needed.
Daewoo doosan solar s220 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information for operating and maintaining a Daewoo excavator. It includes sections on general safety essentials, location of safety labels, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. Operators must follow all safety guidelines and instructions from the manual to prevent injuries or damage from occurring.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualfhsejkdkmem
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
3. Operators and maintenance personnel are instructed to read the manual thoroughly before operating or servicing the excavator to avoid accidents.
Daewoo doosan solar 420 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information, safety precautions for starting the engine, machine operation, maintenance, batteries, towing, shipping, and lift capacity tables.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Daewoo doosan solar 340 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information and safety precautions for before starting the engine, machine operation, maintenance, batteries, towing, shipping, and transportation.
Daewoo doosan solar 290 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on safety essentials, locations of safety labels on the machine, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. The document emphasizes following all safety guidelines and instructions to avoid injury or damage from machine hazards. It also warns operators to avoid contact with electric lines and other overhead hazards.
Crown ws2000 series forklift parts catalogue manualfhsejkdkmem
This document is a parts manual for the WE/WS2000 series. It contains 10 sections that list parts for different systems of the trucks, including covers, frames, hydraulic and electrical components, brakes, and more. Each section includes an index listing part numbers, part names, and quantities of parts required. Product information like model numbers and serial numbers are needed to order replacement parts.
Crown wp2300 s series pallet truck parts catalogue manualfhsejkdkmem
This document is a parts manual for a WP2300S series truck. It contains 10 sections that cover different parts of the truck such as covers, hydraulic parts, electrical parts, brakes, mast/lift structure, cylinders, and miscellaneous items. The sections include exploded diagrams of the assemblies and lists of the individual parts with part numbers. Fixed platforms were added to pages 82 and 83.
Crown wp2300 series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and part lists for replacing components on a WP2000S series forklift. The document includes 10 sections covering the truck's covers, hydraulic system, drive unit, electrical systems, brake system, mast/lift structure, cylinders, cabin/platform, and miscellaneous parts. Ordering replacement parts requires specifying the forklift model, serial number, and part number from the manual. Modifications to the forklift must be approved in writing by the manufacturer to ensure safety.
Crown wp2000 series pallet truck parts catalogue manualfhsejkdkmem
This document is a parts manual for the WP2000 series. It contains 16 sections covering all parts of the truck. Section 1 covers covers and includes 30 different cover parts. Section 2 covers the hydraulic system including tubes, hoses, pumps and motors. Section 3 covers the drive unit and drive motor. Section 4 covers electrical parts such as contactors, controls and instruments. Section 5 covers the brake system. Sections 6-10 cover other systems and structures including the mast/lift, cylinders, and labels/decals. Each section lists the relevant parts with part numbers, names and quantities required.
Crown wf3000 series forklift parts catalogue manualfhsejkdkmem
This document provides a parts manual for a WF3000 series truck. It includes 3 sentences or less summaries of each section:
Section 1 covers truck covers, including various panels and fasteners. Section 2 lists hydraulic parts such as tubes, hoses, pumps, and valves. Section 3 details drive unit parts like gearboxes, motors, and knuckles. Section 4 covers electrical components including contactors, handles, switches, batteries and instruments. The document provides an index and part numbers for replacing components.
Clark sf35 45 dl forklift service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, nuts and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Clark cmp40 50s dl forklift service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Caterpillar cat 323 d excavator (prefix wne) service repair manual (wne00001 ...fhsejkdkmem
The document provides instructions for removing the crankshaft from a Caterpillar C6.4 engine. Key steps include removing the front housing, oil pan, flywheel housing, connecting rod caps, crankshaft main bearing caps, and main bearings. Special tools are required to turn the crankshaft during disassembly. The crankshaft weight is noted to be around 100 kg and must be lifted carefully to prevent damage.
Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 ...fhsejkdkmem
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves using a valve spring compressor tool to compress the valve spring and remove the retainer, spring, and valve keeper. Installation is the reverse process of cleaning components and lubricating the valve stem before reinstalling the valve keeper, spring, and retainer while compressing the spring with the tool.
Caterpillar cat 323 d excavator (prefix sdc) service repair manual (sdc00001 ...fhsejkdkmem
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D excavator. It lists 27 steps for disassembly, removing components like the head, brake piston, barrel assembly, and shaft. It then lists 24 steps for assembly, reinstalling these components in reverse order and ensuring proper installation of seals, plates, and rings. Special care must be taken with alignment marks and not allowing parts to fall apart during disassembly and assembly.
Caterpillar cat 323 d excavator (prefix cwg) service repair manual (cwg00001 ...fhsejkdkmem
The document provides instructions for removing and installing the crankshaft and crankshaft gear on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and rear bearing cap can be taken off to allow removal of the crankshaft. To install the crankshaft, the process is reversed and care must be taken with bearing installation and alignment. The crankshaft gear is removed using a puller and installed after being heated, ensuring proper alignment of the keys.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Hyundai r28 7 mini excavator service repair manualfhsejkdkmem
This service manual provides instructions for maintaining a hydraulic excavator to ensure its long life. It covers inspection and repair procedures for the engine, pumps, cylinders, undercarriage, electrical components, and other parts. Proper maintenance following the schedules and procedures outlined is important for preventing failures and problems. The manual also provides part names and specifications to aid in repairs. Precautions are outlined to safely and efficiently perform disassembly, cleaning, inspection, assembly and adjustment of components as needed.
Daewoo doosan solar s220 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information for operating and maintaining a Daewoo excavator. It includes sections on general safety essentials, location of safety labels, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. Operators must follow all safety guidelines and instructions from the manual to prevent injuries or damage from occurring.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualfhsejkdkmem
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
3. Operators and maintenance personnel are instructed to read the manual thoroughly before operating or servicing the excavator to avoid accidents.
Daewoo doosan solar 420 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information, safety precautions for starting the engine, machine operation, maintenance, batteries, towing, shipping, and lift capacity tables.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Daewoo doosan solar 340 lc v excavator operator and maintenance manualfhsejkdkmem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions for lifting loads in digging mode.
3. General hazard information and safety precautions for before starting the engine, machine operation, maintenance, batteries, towing, shipping, and transportation.
Daewoo doosan solar 290 lc v excavator operator and maintenance manualfhsejkdkmem
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on safety essentials, locations of safety labels on the machine, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. The document emphasizes following all safety guidelines and instructions to avoid injury or damage from machine hazards. It also warns operators to avoid contact with electric lines and other overhead hazards.
Crown ws2000 series forklift parts catalogue manualfhsejkdkmem
This document is a parts manual for the WE/WS2000 series. It contains 10 sections that list parts for different systems of the trucks, including covers, frames, hydraulic and electrical components, brakes, and more. Each section includes an index listing part numbers, part names, and quantities of parts required. Product information like model numbers and serial numbers are needed to order replacement parts.
Crown wp2300 s series pallet truck parts catalogue manualfhsejkdkmem
This document is a parts manual for a WP2300S series truck. It contains 10 sections that cover different parts of the truck such as covers, hydraulic parts, electrical parts, brakes, mast/lift structure, cylinders, and miscellaneous items. The sections include exploded diagrams of the assemblies and lists of the individual parts with part numbers. Fixed platforms were added to pages 82 and 83.
Crown wp2300 series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and part lists for replacing components on a WP2000S series forklift. The document includes 10 sections covering the truck's covers, hydraulic system, drive unit, electrical systems, brake system, mast/lift structure, cylinders, cabin/platform, and miscellaneous parts. Ordering replacement parts requires specifying the forklift model, serial number, and part number from the manual. Modifications to the forklift must be approved in writing by the manufacturer to ensure safety.
Crown wp2000 series pallet truck parts catalogue manualfhsejkdkmem
This document is a parts manual for the WP2000 series. It contains 16 sections covering all parts of the truck. Section 1 covers covers and includes 30 different cover parts. Section 2 covers the hydraulic system including tubes, hoses, pumps and motors. Section 3 covers the drive unit and drive motor. Section 4 covers electrical parts such as contactors, controls and instruments. Section 5 covers the brake system. Sections 6-10 cover other systems and structures including the mast/lift, cylinders, and labels/decals. Each section lists the relevant parts with part numbers, names and quantities required.
Crown wf3000 series forklift parts catalogue manualfhsejkdkmem
This document provides a parts manual for a WF3000 series truck. It includes 3 sentences or less summaries of each section:
Section 1 covers truck covers, including various panels and fasteners. Section 2 lists hydraulic parts such as tubes, hoses, pumps, and valves. Section 3 details drive unit parts like gearboxes, motors, and knuckles. Section 4 covers electrical components including contactors, handles, switches, batteries and instruments. The document provides an index and part numbers for replacing components.
Clark sf35 45 dl forklift service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, nuts and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Clark cmp40 50s dl forklift service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Caterpillar cat 323 d excavator (prefix wne) service repair manual (wne00001 ...fhsejkdkmem
The document provides instructions for removing the crankshaft from a Caterpillar C6.4 engine. Key steps include removing the front housing, oil pan, flywheel housing, connecting rod caps, crankshaft main bearing caps, and main bearings. Special tools are required to turn the crankshaft during disassembly. The crankshaft weight is noted to be around 100 kg and must be lifted carefully to prevent damage.
Caterpillar cat 323 d excavator (prefix wgc) service repair manual (wgc00001 ...fhsejkdkmem
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves using a valve spring compressor tool to compress the valve spring and remove the retainer, spring, and valve keeper. Installation is the reverse process of cleaning components and lubricating the valve stem before reinstalling the valve keeper, spring, and retainer while compressing the spring with the tool.
Caterpillar cat 323 d excavator (prefix sdc) service repair manual (sdc00001 ...fhsejkdkmem
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D excavator. It lists 27 steps for disassembly, removing components like the head, brake piston, barrel assembly, and shaft. It then lists 24 steps for assembly, reinstalling these components in reverse order and ensuring proper installation of seals, plates, and rings. Special care must be taken with alignment marks and not allowing parts to fall apart during disassembly and assembly.
Caterpillar cat 323 d excavator (prefix cwg) service repair manual (cwg00001 ...fhsejkdkmem
The document provides instructions for removing and installing the crankshaft and crankshaft gear on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and rear bearing cap can be taken off to allow removal of the crankshaft. To install the crankshaft, the process is reversed and care must be taken with bearing installation and alignment. The crankshaft gear is removed using a puller and installed after being heated, ensuring proper alignment of the keys.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. 15 - Engine
54 - Flywheel
00 - General
15 - 217 9813/6950-3 15 - 217
00 - General
Introduction .................................................. 15-217
Component Identification ............................. 15-218
Remove and Install ..................................... 15-219
Introduction
Flywheels are used to provide continuous energy in
systems, where the energy source is not continuous.
In such cases, the flywheel stores energy when
torque is applied by the energy source, and it
releases stored energy when the energy source is
not applying torque to it.
In a reciprocating engine, a flywheel is used to
maintain constant angular velocity of the crankshaft.
The flywheel, which is mounted on the crankshaft,
stores energy when torque is exerted on it by a firing
piston, and it releases energy to its mechanical loads
when no piston is exerting torque on it.
4. 15 - Engine
54 - Flywheel
00 - General
15 - 219 9813/6950-3 15 - 219
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start. The flywheel is installed with a
crankshaft position sensor target disc. DO NOT
remove the target disc. If the disc is defective the
flywheel must be replaced.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
Removal
1. Remove the bolts and withdraw the flywheel from
the crankshaft hub. The bolts MUST NOT be
reused. Discard the bolts.
Figure 330.
1
213
T3
1 Flywheel 2 Flywheel fixing bolts (x8)
3 Flywheel location dowel Y Angle tightening mark
5. 15 - Engine
54 - Flywheel
00 - General
15 - 220 9813/6950-3 15 - 220
Installation
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Align the flywheel location dowel.
4. Renew the fixing bolts. Tighten the new bolts to
the correct torque value in three stages.
Tighten the bolts in sequence in diagonally opposing
pairs. As a visual check, mark the bolts to the
flywheel before you start. When the bolts have been
angle tightened the marks will appear as at 120°.
Table 111. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (Ist Stage) 40
2 (2nd Stage) 120
2 (Final Stage) +120
6. 15 - Engine
54 - Flywheel
03 - Housing
15 - 221 9813/6950-3 15 - 221
03 - Housing
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl Elec )
892/12349 1
Before Removal
The flywheel housing is integral with the drive gears
front case. When the housing is removed the drive
gears will be exposed. DO NOT attempt to remove
the camshaft and the drive gears. Removing the
camshaft with the engine in the upright position will
cause the tappets to dislodge, requiring the engine
block to be dismantled.
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the starter motor. Refer to (PIL 15-75).
Removal
1. Remove the flywheel housing fixing bolts and
then separate the flywheel housing from the gear
case.
2. If required, undo the bolts and remove the access
cover.
3. Remove and discard the crankshaft rear oil seal.
Take care not to damage the seal bore in the
housing.
7. 15 - Engine
54 - Flywheel
03 - Housing
15 - 222 9813/6950-3 15 - 222
Figure 331.
4
2
5
1
7
6
3
X2 YT4
YY
Z
1 Flywheel housing 2 Dowel - 12 mm
3 Dowel - 10 mm 4 Flywheel housing fixing bolts (x6) M10
5 Flywheel housing fixing bolts (x12) M8 6 Access cover
7 Access cover fixing bolts (x2) Y Fixing point
X Flywheel housing mating face Z Alternative fixing holes
T3 Alignment pins T4 Sealant template
Before Installation
1. Carefully remove all traces of the old sealant
compound from the flywheel housing mating
faces.
2. Use a suitable degreasing agent to clean the
inside of the flywheel housing.
3. Carefully inspect all gears, bearings and shafts
for signs of excessive wear or damage. If wear
or damage is evident, the components must be
renewed.
8. 15 - Engine
54 - Flywheel
03 - Housing
15 - 223 9813/6950-3 15 - 223
Installation
Anaerobic sealant will not start to cure whilst it
is open to the atmosphere, however when air is
excluded (for instance when the two parts are
put together) it will immediately start to harden.
Make sure that all the necessary tools, bolts
etc. are readily available prior to assembling the
components. The parts must be installed and torque
tightened within5min with a maximum permissible
time of 15min
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure that the dowels are installed to the
mating face of the flywheel housing.
4. Install the sealant template T4 on the housing.
Locate the holes in the template, use the dowel
and three fixing bolts in the fixing points.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl Elec ) (Qty.: 1)
5. Use the template T4 as a guide, apply a
continuous bead of sealant around the flywheel
housing mating face
Length/Dimension/Distance: 1.5mm
5.1. Some engines feature a flywheel housing
with a different fixing hole pattern. Use the
template to apply the sealant but apply
sealant manually in the position shown at Z.
6. Remove the three fixing bolts at positions.
Remove the template T4, make sure not to
smudge the sealant. Discard the template.
7. Locate the flywheel housing on the alignment
pins T3 on the crankcase and install the fixing
bolts. Progressively tighten the bolts to the
correct torque value.
7.1. Remove the alignment pins to install the last
two M10 fixing bolts.
7.2. The parts must be separated, thoroughly
cleaned and fresh sealant applied if the
parts have not been torque tightened within
the maximum time period.
Duration: 15min
8. Install the access cover and use the bolts to
secure. Tighten the bolts to the correct torque
value. Refer to Table 112.
After Installation
1. Install a new crankshaft rear oil seal.
2. Install the flywheel.
3. Install the starter motor.
Table 112. Torque Values
Item Nm
4 47
5 24
7 24
9. 15 - Engine
54 - Flywheel
09 - Gear Ring
15 - 224 9813/6950-3 15 - 224
09 - Gear Ring
Remove and Install
CAUTION Wear eye protection when you drive
the gear ring off the flywheel.
If the flywheel gear teeth are damaged or excessively
worn, the gear ring can be replaced with a new one.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel from the crankshaft hub.
Figure 332.
1
2
X
1 Flywheel
2 Gear ring
x Position of hole
Removal
1. Note that the gear teeth have a lead-in chamfer
on one side to assist the starter motor pinion to
engage. Note which way around the gear ring is
installed to make sure that the new gear ring is
installed the same way on assembly.
2. Place the flywheel flat on a firm surface. Drill a
hole through the gear ring below the root of one
of the gear teeth as shown. Drive a chisel into the
adjacent tooth to spread the gear ring apart. Take
care not to damage the flywheel or the position
sensor target disc.
Installation
1. Make sure that all items are clean and free from
damage and corrosion.
2. Heat up the new gear ring, preferably in an oven
to make sure that the heat is applied evenly
around the circumference. Do not heat the gear
ring above
Temperature: 200°C (391.7°F)
3. When sufficiently heated, install the gear ring into
position over the flywheel. Make sure that the
gear ring is installed the correct way around.
After Installation
1. Install the flywheel to the crankshaft hub.
10. 15 - Engine
60 - Oil Pump
00 - General
15 - 227 9813/6950-3 15 - 227
00 - General
Introduction .................................................. 15-227
Component Identification ............................. 15-228
Check (Condition) ........................................ 15-230
Remove and Install ..................................... 15-231
Introduction
The oil pump is a rotor type pump located inside the
timing gear case. The pump is driven by gears via
the crankshaft.
The pump consists of two rotors, one running inside
the other. The outer rotor has one more lobe than the
inner rotor and turns on a different axis.
When rotated the gap between the inner and outer
rotor lobes increases, drawing oil in through the
inlet port. After a half rotation the gap reaches a
maximum, the inlet port is closed and the outlet port
opens.
Further rotation causes the gap between the lobes to
diminish, forcing the oil out through the outlet port.
A pressure relief valve assembly is integral with the
pump body. As oil pressure increases it acts on a
spool to overcome the pressure of the spring. As the
spool moves it uncovers a port allowing pressurised
oil directly back to the inlet port. In practice the
spool is continually opening and closing to maintain
the correct oil pressure value. The valve is not
adjustable.
11. 15 - Engine
60 - Oil Pump
00 - General
15 - 228 9813/6950-3 15 - 228
Component Identification
Figure 333.
1
1 3 2 4
49
6
1
7 7a
8 8a
5
5
1 Oil pump 2 Outer rotor
3 Inner rotor 4 Inlet port
5 Outlet port 6 Relief valve assembly
7 Relief valve spring 7a Relief valve port (return to inlet port 4)
8 Relief valve spool 8a Relief valve pressure port (connected to port 5)
9 Oil pump connecting ports (engine bed plate)
12. 15 - Engine
60 - Oil Pump
00 - General
15 - 229 9813/6950-3 15 - 229
Figure 334.
10
10 CCV Anti drain back valve
13. 15 - Engine
60 - Oil Pump
00 - General
15 - 230 9813/6950-3 15 - 230
Check (Condition)
1. Check the oil pump internal parts for signs of
damage and excessive wear.
2. Use feeler gauges to measure the inner and
outer rotor clearance, and the rotor end float to
confirm they are within service limits.
Refer to: PIL 15-12-00.
14. 15 - Engine
60 - Oil Pump
00 - General
15 - 231 9813/6950-3 15 - 231
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
The illustrations show the engine inverted. If the
oil pump is being removed prior to crankshaft or
camshaft removal, the engine must be inverted. If
the oil pump only is being removed (for inspection or
renewal) then the engine need not be inverted.
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start, refer to Parts Catalogue.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the oil from the engine, refer to (PIL 15-21).
3. Remove the starter motor, refer to (PIL 15-75).
4. Remove the flywheel, refer to (PIL 15-54).
5. Remove the flywheel housing, refer to (PIL
15-54).
Figure 335.
X
Y
2
1
34
1 Oil pump 2 Oil pump fixing bolts (x4)
3 Flywheel hub 4 Flywheel hub fixing bolt
X Crankshaft gear Y Oil pump location dowel
15. 15 - Engine
60 - Oil Pump
00 - General
15 - 232 9813/6950-3 15 - 232
Remove
1. Remove the flywheel hub fixing bolt.
2. Remove the flywheel hub. DO NOT remove the
crankshaft gear.
3. Remove the oil pump fixing bolts and lift the oil
pump away from the timing gear case.
The oil pump is a non-serviceable item. If the oil
pump is damaged or worn it must be renewed as a
complete assembly.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all parts are clean and free from
damage and corrosion.
3. Lubricate the pump rotor with clean engine oil.
4. Make sure that the oil pump location dowel
locates into the hole in the gear timing case.
5. Install the flywheel hub into the crankshaft gear,
locating on the dowel. Tighten the bolts to the
correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
After Replacement
1. Install the flywheel housing, refer to (PIL 15-54).
2. Install the flywheel to the crankshaft hub, refer to
(PIL 15-54).
3. Install the starter motor, refer to (PIL 15-75).
4. Fill the engine with engine oil, refer to (PIL
15-21).
Table 113. Torque Values
Item Nm
2 24
4 47
16. 15 - Engine
84 - Sensor
09 - Knock
15 - 289 9813/6950-3 15 - 289
Remove and Install
The following procedure is for one knock sensor. The
procedure for both sensors is identical.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the knock
sensor.
3. Remove the bolt and remove the knock sensor
from the crankcase.
The knock sensor is a non-serviceable item. If the
sensor is defective it must be replaced.
Figure 366.
A
B C
A Knock sensor
B Electrical connector
C Bolt
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that the sensor mates fully with the
adjacent face on the crankcase.
3. Tighten the bolt to the correct torque value.
Torque: 22–26N·m
17. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 290 9813/6950-3 15 - 290
14 - Exhaust Manifold Temperature
Introduction .................................................. 15-290
Operation ..................................................... 15-291
Check (Operation) ....................................... 15-291
Remove and Install ..................................... 15-292
Introduction
The exhaust manifold temperature sensor is screwed
directly into the top of the exhaust manifold between
cylinder 3 and 4 exhaust outlet ports.
Figure 367. Exhaust manifold
temperature sensor location
18. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 291 9813/6950-3 15 - 291
Operation
The exhaust manifold temperature sensor measures
the exhaust gas temperature from the engine, before
it reaches the turbocharger. The analogue voltage
signal is 1–4.5V.
Check (Operation)
For the full inspection and testing procedure, refer to
the help files in ServiceMaster.
19. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 292 9813/6950-3 15 - 292
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 368.
NA
A Exhaust manifold temperature sensor
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold temperature sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold temperature sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Tighten the exhaust manifold temperature
sensor to the correct torque value.
Table 138. Torque Values
Item Nm
N 45
20. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 293 9813/6950-3 15 - 293
16 - Exhaust Manifold Pressure
Introduction .................................................. 15-293
Operation ..................................................... 15-294
Check (Operation) ....................................... 15-294
Remove and Install ..................................... 15-295
Introduction
The exhaust manifold pressure sensor also known
as the manifold absolute pressure sensor is a device
that is used to calibrate the fuel delivery on an ECM
(Engine Control Module) Controlled engine.
The sensor is mounted in the rear section of the
rocker cover.
Figure 369.
C
C
C Exhaust manifold pressure sensor
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22. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 294 9813/6950-3 15 - 294
Operation
The exhaust manifold pressure sensor informs
the ECM (Engine Control Module) of the exhaust
manifold pressure. To attain an accurate and stable
reading the take-off point is piped from the exhaust
manifold between cylinders 3 and 4. This is fed
to a sample chamber in the corner of the rocker
cover where the sensor is screwed directly into the
pressure path.
The sensor produces an analogue signal from
1–4.5V which informs the ECM of the exhaust
manifold pressure. The voltage output proportional to
pressure is 0.5–4.5V.
Check (Operation)
1. For the full inspection and testing procedure,
refer to the help files in ServiceMaster.
23. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 295 9813/6950-3 15 - 295
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 370.
1
P1
2
1 Exhaust manifold pressure sensor
2 Electrical connector
P1 Sealing washer
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold pressure sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold pressure sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Use the special tool to tighten the exhaust
manifold pressure sensor to the correct torque
value.
Table 139. Torque Values
Item Nm
1 22.5
24. 15 - Engine
84 - Sensor
17 - Temperature and Manifold Air Pressure (TMAP)
15 - 296 9813/6950-3 15 - 296
17 - Temperature and Manifold Air
Pressure (TMAP)
Introduction .................................................. 15-296
Operation ..................................................... 15-297
Check (Operation) ....................................... 15-297
Remove and Install ..................................... 15-298
Introduction
The TMAP (Temperature Manifold Air Pressure)
sensor is mounted in a port on top of the inlet
manifold. It measures the inlet manifold boost air
pressure and temperature. The sensor incorporates
a piezo-resistive element and resistor.
Figure 371.
D
D
D TMAPsensor