Caterpillar Cat 336D LN EXCAVATOR (Prefix L5K) Service Repair Manual (L5K00001 and up).pdf

Service Repair Manual
Models
336D LN EXCAVATOR

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Product: EXCAVATOR
Model: 336D LN EXCAVATOR L5K
Configuration: 336D LN Mobile Hydraulic Power Unit L5K00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit C9 Engine Supplement
Media Number -RENR8647-16 Publication Date -01/10/2015 Date Updated -26/10/2015
i02417234
Engine Oil Filter Base - Disassemble
SMCS - 1306-015; 1306
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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336D LN Mobile Hydraulic Power Unit L5K00001-UP (MACHINE) POWERED BY ...
2020/8/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Illustration 1 g01208235
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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1. Remove connector (20) and O-ring seal (19).
2. Remove cover (18) and O-ring seal (16).
3. Remove stud (17).
4. Remove connector (14) and O-ring seal (15).
5. Remove adapter (12) and O-ring seal (10).
6. Remove plug (2) and O-ring seal (3).
7. Remove plug (13), O-ring seal (11), spring (9), and valve (8) from engine oil filter base (1).
8. Remove plug (4), O-ring seal (5), spring (6), and valve (7) from engine oil filter base (1).
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All Rights Reserved.
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Fri Aug 21 07:27:43 UTC+0800 2020
3/3
2020/8/21

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Product: EXCAVATOR
i02417236
Engine Oil Filter Base - Assemble
SMCS - 1306-016; 1306
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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1. Install valve (7), spring (6), O-ring seal (5), and plug (4) into engine oil filter base (1).
2. Install valve (8), spring (9), O-ring seal (11), and plug (13) into engine oil filter base (1).
3. Install O-ring seal (3) and plug (2).
4. Install O-ring seal (10) and adapter (12).
5. Install O-ring seal (15) and connector (14).
6. Install stud (17).
7. Install O-ring seal (16) and cover (18).
8. Install O-ring seal (19) and connector (20).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Fri Aug 21 07:28:38 UTC+0800 2020
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Product: EXCAVATOR
i02417231
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 - 1.25 by 65 mm
2
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1. Install the gasket and engine oil filter base (10) over Tooling (A).
2. Install bolts (9).
3. Remove Tooling (A) and install bolts (8). Refer to Illustration 3 for the correct tightening
sequence.
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4. Connect hose assemblies (6) and (7).
5. Install hose (5).
6. Close engine hood (4).
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7. Connect hose assembly (3).
8. Raise guard (2) and install bolts (1).
9. fill the engine with coolant. Refer to Operation and Maintenance Manual, "Refill
Capacities".
Fri Aug 21 07:29:34 UTC+0800 2020
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Product: EXCAVATOR
i02417228
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
Removal Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
mechanism.
1. Remove gasket (1) and engine oil cooler (2).
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1. Install engine oil cooler (2) and gasket (1).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Fri Aug 21 07:30:30 UTC+0800 2020
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Product: EXCAVATOR
i02415509
Hydraulic Oil Cooler - Remove and Install
SMCS - 1374-010
Removal Procedure
Table 1
Required Tools
A 189-0408 Shackle As 2
Start By:
a. Remove the fan group. Refer to Disassembly and Assembly, "Fan Group (Includes Fan, Fan
Guard, Fan Shroud, and Hydraulic Fan Motor) - Remove".
1. Remove hose (1), bolts (2), and plate (3).
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2. Remove bolts (4) and bracket (5).
3. Attach Tooling (A) and a suitable lifting device to hydraulic oil cooler (6). The weight of
hydraulic oil cooler (6) is approximately 68 kg (150 lb).
4. Remove bolt (7).
5. Remove bolts (8).
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6. Use the suitable lifting device to remove hydraulic oil cooler (6).
Table 2
Required Tools
A 189-0408 Shackle As 2
1. Use Tooling (A) and a suitable lifting device to position hydraulic oil cooler (6). The weight
of hydraulic oil cooler (6) is approximately 68 kg (150 lb).
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2. Install bolts (8).
3. Install bolt (7) and remove Tooling (A) from hydraulic oil cooler (6).
4. Install bracket (5) and bolts (4).
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5. Install plate (3), bolts (2), and hose (1).
End By:
a. Install the fan group. Refer to Disassembly and Assembly, "Fan Group (Includes Fan, Fan
Guard, Fan Shroud, and Hydraulic Fan Motor) - Install".
Fri Aug 21 07:31:26 UTC+0800 2020
5/5
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Product: EXCAVATOR
i02412726
Air Cleaner - Remove and Install
SMCS - 1051-010; 1054-010
Removal Procedure
mechanism.
1. Open doors (2) and (1).
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2. Remove cover (3).
3. Remove primary filter element (4) and secondary filter element (5).
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4. Disconnect hose (6) from the back of air cleaner assembly (7).
5. Remove bolts (8) and air cleaner assembly (7).
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1. Install air cleaner assembly (7) and bolts (8).
2. Connect hose (6) to the back of air cleaner assembly (7).
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3. Install secondary filter element (5) and primary filter element (4).
4. Install cover (3).
5. Close doors (1) and (2).
Fri Aug 21 07:32:21 UTC+0800 2020
5/6
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Product: EXCAVATOR
i02412735
Ether Start Valve - Remove and Install
SMCS - 1456-010-VL
Removal Procedure
mechanism.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Open doors (2) and (1).
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2. Disconnect harness assembly (3) and tube assembly (6).
3. Remove bolts (4) and ether start valve (5).
1. Position ether start valve (5) and install bolts (4).
2. Connect harness assembly (3) and tube assembly (6).
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3. Close doors (1) and (2).
Fri Aug 21 07:33:17 UTC+0800 2020
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Caterpillar Cat 336D LN EXCAVATOR (Prefix L5K) Service Repair Manual (L5K00001 and up).pdf

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