The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for disassembling and assembling a recoil spring assembly. It describes:
1) Required tools and sockets for the job.
2) A 14-step process for disassembling the recoil spring that includes using a special tooling bench to safely compress the assembly.
3) A 13-step process for assembling the recoil spring that again uses the special tooling bench to safely compress the powerful spring.
This document provides instructions for disassembling and assembling the recoil spring assembly of a 329D L excavator. The disassembly procedure involves using a special tooling to securely hold the recoil spring assembly while removing the retaining nut. Several safety warnings are provided as the spring is under high tension. The assembly procedure similarly uses the tooling to compress the spring to the correct length and install the retaining components. Proper socket tools and torque values are specified for reassembling the nut.
This document provides instructions for disassembling and assembling the recoil spring assembly of a 329D L excavator. The disassembly process involves using a special tooling to securely hold the recoil spring assembly while removing the retaining nut and other components. The assembly process similarly uses the tooling to compress the recoil spring to the correct length and install all components. Safety precautions are outlined due to the heavy force stored in the compressed recoil spring.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...jdjkskmikdkmd
The document provides instructions for assembling and disassembling a recoil spring on an excavator. It describes using a special tooling bench to safely compress the recoil spring. The assembly procedure involves placing the spring components in the bench and using hydraulics to compress it slightly. A retaining nut is then tightened and locked in place before removing the assembly from the bench. Disassembly is the reverse of this process, with the spring safely compressed in the bench before removing the retaining nut.
Caterpillar cat 326 d l excavator (prefix pjm) service repair manual (pjm0000...fikkskmmdm
1. The document provides instructions for disconnecting and reconnecting an excavator. It involves using lifting equipment and tools to separate the upper frame from the undercarriage frame and reconnect components like cylinders, pumps, and gears.
2. The procedure describes lowering the upper frame onto the undercarriage in increments, attaching lifting beams, and using pins and bolts to connect components. Loctite, grease, and final drive oil are applied as specified.
3. Disassembly of the recoil spring involves using a special bench and hydraulic power supply to safely compress the spring and remove components one by one in a leveled position. Pins are used to secure the assembly during disassembly.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual Instant D...yan77xunhao
The document provides instructions for assembling and disassembling a recoil spring for an excavator. It describes using a specialized recoil spring bench tool to safely compress and release the recoil spring, which is under several tons of force. The procedure involves leveling and centering the recoil spring assembly in the tool, then using hydraulics to compress it slightly for disassembly or assembly. Components of the recoil spring assembly are then separated or joined as needed.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...shudun96087
This document provides assembly instructions for a recoil spring on an excavator model 326D L. The instructions include:
1) Preparing a recoil spring assembly tool and leveling the tool.
2) Positioning the recoil spring assembly in the leveled tool and securing it.
3) Compressing the recoil spring slightly using hydraulics.
4) Removing the retaining nut and other components to separate the recoil spring assembly.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...yfbr995309
This document provides assembly instructions for a recoil spring on an excavator model 326D L. The instructions include:
1) Preparing a recoil spring assembly tool and leveling the tool.
2) Positioning the recoil spring assembly in the leveled tool and securing it.
3) Compressing the recoil spring slightly using hydraulics.
4) Removing the retaining nut and other components to separate the recoil spring assembly.
This document provides instructions for disassembling and assembling a recoil spring assembly. It describes:
1) Required tools and sockets for the job.
2) A 14-step process for disassembling the recoil spring that includes using a special tooling bench to safely compress the assembly.
3) A 13-step process for assembling the recoil spring that again uses the special tooling bench to safely compress the powerful spring.
This document provides instructions for disassembling and assembling the recoil spring assembly of a 329D L excavator. The disassembly procedure involves using a special tooling to securely hold the recoil spring assembly while removing the retaining nut. Several safety warnings are provided as the spring is under high tension. The assembly procedure similarly uses the tooling to compress the spring to the correct length and install the retaining components. Proper socket tools and torque values are specified for reassembling the nut.
This document provides instructions for disassembling and assembling the recoil spring assembly of a 329D L excavator. The disassembly process involves using a special tooling to securely hold the recoil spring assembly while removing the retaining nut and other components. The assembly process similarly uses the tooling to compress the recoil spring to the correct length and install all components. Safety precautions are outlined due to the heavy force stored in the compressed recoil spring.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...jdjkskmikdkmd
The document provides instructions for assembling and disassembling a recoil spring on an excavator. It describes using a special tooling bench to safely compress the recoil spring. The assembly procedure involves placing the spring components in the bench and using hydraulics to compress it slightly. A retaining nut is then tightened and locked in place before removing the assembly from the bench. Disassembly is the reverse of this process, with the spring safely compressed in the bench before removing the retaining nut.
Caterpillar cat 326 d l excavator (prefix pjm) service repair manual (pjm0000...fikkskmmdm
1. The document provides instructions for disconnecting and reconnecting an excavator. It involves using lifting equipment and tools to separate the upper frame from the undercarriage frame and reconnect components like cylinders, pumps, and gears.
2. The procedure describes lowering the upper frame onto the undercarriage in increments, attaching lifting beams, and using pins and bolts to connect components. Loctite, grease, and final drive oil are applied as specified.
3. Disassembly of the recoil spring involves using a special bench and hydraulic power supply to safely compress the spring and remove components one by one in a leveled position. Pins are used to secure the assembly during disassembly.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual Instant D...yan77xunhao
The document provides instructions for assembling and disassembling a recoil spring for an excavator. It describes using a specialized recoil spring bench tool to safely compress and release the recoil spring, which is under several tons of force. The procedure involves leveling and centering the recoil spring assembly in the tool, then using hydraulics to compress it slightly for disassembly or assembly. Components of the recoil spring assembly are then separated or joined as needed.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...shudun96087
This document provides assembly instructions for a recoil spring on an excavator model 326D L. The instructions include:
1) Preparing a recoil spring assembly tool and leveling the tool.
2) Positioning the recoil spring assembly in the leveled tool and securing it.
3) Compressing the recoil spring slightly using hydraulics.
4) Removing the retaining nut and other components to separate the recoil spring assembly.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...yfbr995309
This document provides assembly instructions for a recoil spring on an excavator model 326D L. The instructions include:
1) Preparing a recoil spring assembly tool and leveling the tool.
2) Positioning the recoil spring assembly in the leveled tool and securing it.
3) Compressing the recoil spring slightly using hydraulics.
4) Removing the retaining nut and other components to separate the recoil spring assembly.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 430F Backhoe Loader. The disassembly procedure involves removing 17 individual components from the pump housing using various tools. The assembly procedure describes installing the components in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Special safety precautions are noted for parts under spring tension.
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It details removing over 70 individual parts in over 40 steps, using various tools. The transmission is first removed from the vehicle and mounted on a stand. Components like gears, shafts, seals and housings are then systematically dismantled using presses, pullers and other tools to remove bearings, seals, springs and other internal pieces. Detailed illustrations accompany each step to show how to access and remove each part.
The document is a service repair manual that provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and begins by having the transmission removed and installed on an engine stand. It then provides step-by-step instructions to disassemble the various transmission components including removing gears, shafts, seals, and other parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 430E backhoe loader. It lists the required tools and presents the steps in detail with illustrations. The removal procedure involves removing bolts and lowering the guard with a hydraulic jack to access the drive shaft. Installation is the reverse of removal.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housing in their proper order and orientation. Tolerances for shaft play are also specified to be checked with gauges during assembly. The transmission is then mounted to the vehicle and electrical and hydraulic connections are made.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearings, gears, shafts, seals and housing in their proper order and orientation. Tools required for the assembly are listed. Precautions like applying transmission oil and heating bearings to the specified temperature before installation are mentioned. Final steps include installing the transmission in the vehicle and connecting related components.
The document provides instructions for disassembling the transmission of a 420F2 backhoe loader. It describes removing over 20 components from the transmission, including the torque converter, gears, shafts, bearings, seals and other parts. Safety warnings are included to release springs carefully and wear protective equipment. Detailed illustrations accompany each step. The goal is to fully disassemble the transmission down to its individual parts for repair or replacement.
The document provides instructions for assembling a 424D backhoe loader transmission. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housings. It also provides details on final assembly steps, which include applying sealant, installing the transmission case and shafts, and connecting electrical connectors. Tolerances for shaft play are specified to be checked with a dial indicator during assembly.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 422E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard while removing bolts and lowering the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening bolts to the specified torque.
4) Raising and securing the drive shaft guard with new bolts after installation is complete.
This document provides instructions for removing and installing an engine from a Caterpillar 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, replacing mounting hardware, refilling fluids, and reinstalling removed components. The document is a service repair manual that details the process to remove and install an engine on the specified backhoe loader model.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, connect related components like the transmission, alternator, and air conditioning, and refill fluids before completing reassembly. Tools including a hydraulic jack and load leveling beam are required. Proper installation ensures the engine operates safely and efficiently.
The document provides instructions for removing and installing the flywheel housing on a 422E Backhoe Loader. To remove the housing, the flywheel must first be removed. Bolts are then removed from the housing and it is lifted off using a device. When installing, dowels and seals are inspected, bolts are used to secure the housing, and torque specifications are provided. The process is intended to provide maintenance for the flywheel housing component.
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar 420F2 backhoe loader with a C4.4 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe how to remove the existing crankshaft rear seal and flywheel housing, clean and inspect components, install a new seal and gasket, and reinstall the housing while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 420F Backhoe Loader. The disassembly procedure involves removing 17 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
This document provides instructions for installing an engine in a 416F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, including connecting various components like the transmission, electrical harnesses, air conditioning compressor, and fuel and cooling systems. Proper installation of the engine is critical for safe and reliable operation of the backhoe loader.
The document provides instructions for disassembling the transmission of a 416E Backhoe Loader. It lists required tools and gives step-by-step instructions with illustrations. Key steps include removing the transmission from the vehicle, then disassembling its major components such as pumps, shafts, gears, seals and housing. Specific instructions are provided for disassembling the front and rear output shafts. Safety precautions are noted for releasing spring forces. The goal is to fully disassemble the transmission into its core components.
1. The document provides instructions for removing and installing various engine components on a Caterpillar 416F2 backhoe loader, including lifters, camshafts, camshaft bearings, and piston cooling jets.
2. The procedures describe using specialized tools to remove parts and ensuring parts are clean before installation.
3. Technicians are advised to mark lifters during removal for correct installation and lubricate parts with oil before reinstallation.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by uninstalling bolts and lifting it off with support tools. It also details removing the flywheel housing by uninstalling bolts and lifting it off, then reversing the process to install the housing. Precautions are given to keep parts clean and support heavy components during removal and installation.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 430F Backhoe Loader. The disassembly procedure involves removing 17 individual components from the pump housing using various tools. The assembly procedure describes installing the components in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Special safety precautions are noted for parts under spring tension.
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It details removing over 70 individual parts in over 40 steps, using various tools. The transmission is first removed from the vehicle and mounted on a stand. Components like gears, shafts, seals and housings are then systematically dismantled using presses, pullers and other tools to remove bearings, seals, springs and other internal pieces. Detailed illustrations accompany each step to show how to access and remove each part.
The document is a service repair manual that provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and begins by having the transmission removed and installed on an engine stand. It then provides step-by-step instructions to disassemble the various transmission components including removing gears, shafts, seals, and other parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 430E backhoe loader. It lists the required tools and presents the steps in detail with illustrations. The removal procedure involves removing bolts and lowering the guard with a hydraulic jack to access the drive shaft. Installation is the reverse of removal.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housing in their proper order and orientation. Tolerances for shaft play are also specified to be checked with gauges during assembly. The transmission is then mounted to the vehicle and electrical and hydraulic connections are made.
The document provides instructions for assembling the transmission of a 430D Backhoe Loader. It describes installing various transmission components like bearings, gears, shafts, seals and housing in their proper order and orientation. Tools required for the assembly are listed. Precautions like applying transmission oil and heating bearings to the specified temperature before installation are mentioned. Final steps include installing the transmission in the vehicle and connecting related components.
The document provides instructions for disassembling the transmission of a 420F2 backhoe loader. It describes removing over 20 components from the transmission, including the torque converter, gears, shafts, bearings, seals and other parts. Safety warnings are included to release springs carefully and wear protective equipment. Detailed illustrations accompany each step. The goal is to fully disassemble the transmission down to its individual parts for repair or replacement.
The document provides instructions for assembling a 424D backhoe loader transmission. It describes installing various transmission components like bearing cups, seals, gears, shafts, and housings. It also provides details on final assembly steps, which include applying sealant, installing the transmission case and shafts, and connecting electrical connectors. Tolerances for shaft play are specified to be checked with a dial indicator during assembly.
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 422E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard while removing bolts and lowering the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening bolts to the specified torque.
4) Raising and securing the drive shaft guard with new bolts after installation is complete.
This document provides instructions for removing and installing an engine from a Caterpillar 420F2 backhoe loader. It outlines 19 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. The 18 steps listed to install the engine describe reconnecting wiring, replacing mounting hardware, refilling fluids, and reinstalling removed components. The document is a service repair manual that details the process to remove and install an engine on the specified backhoe loader model.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure describes using tools to guide and support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing. The crankshaft wear sleeve is removed using a puller. Installation includes heating the ring gear, cleaning components, using tools to align and position parts, and torquing bolts to the specified values.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, connect related components like the transmission, alternator, and air conditioning, and refill fluids before completing reassembly. Tools including a hydraulic jack and load leveling beam are required. Proper installation ensures the engine operates safely and efficiently.
The document provides instructions for removing and installing the flywheel housing on a 422E Backhoe Loader. To remove the housing, the flywheel must first be removed. Bolts are then removed from the housing and it is lifted off using a device. When installing, dowels and seals are inspected, bolts are used to secure the housing, and torque specifications are provided. The process is intended to provide maintenance for the flywheel housing component.
This document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a Caterpillar 420F2 backhoe loader with a C4.4 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe how to remove the existing crankshaft rear seal and flywheel housing, clean and inspect components, install a new seal and gasket, and reinstall the housing while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 420F Backhoe Loader. The disassembly procedure involves removing 17 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
This document provides instructions for installing an engine in a 416F2 backhoe loader. It outlines 17 steps to correctly position and secure the engine, including connecting various components like the transmission, electrical harnesses, air conditioning compressor, and fuel and cooling systems. Proper installation of the engine is critical for safe and reliable operation of the backhoe loader.
The document provides instructions for disassembling the transmission of a 416E Backhoe Loader. It lists required tools and gives step-by-step instructions with illustrations. Key steps include removing the transmission from the vehicle, then disassembling its major components such as pumps, shafts, gears, seals and housing. Specific instructions are provided for disassembling the front and rear output shafts. Safety precautions are noted for releasing spring forces. The goal is to fully disassemble the transmission into its core components.
1. The document provides instructions for removing and installing various engine components on a Caterpillar 416F2 backhoe loader, including lifters, camshafts, camshaft bearings, and piston cooling jets.
2. The procedures describe using specialized tools to remove parts and ensuring parts are clean before installation.
3. Technicians are advised to mark lifters during removal for correct installation and lubricate parts with oil before reinstallation.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by uninstalling bolts and lifting it off with support tools. It also details removing the flywheel housing by uninstalling bolts and lifting it off, then reversing the process to install the housing. Precautions are given to keep parts clean and support heavy components during removal and installation.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D L EXCAVATOR WLT
Configuration: 329D L Excavator WLT00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i06889712
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description QTY
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
Table 2
Required Sockets
Thread Socket Part Number
M36 138–5189
M42
4C-4467
193–8100 (1)
M48
5S-6081
FT-3033 (2)
371–1080 (3)
M64 5S-6086
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3. (1)
Used with M42 flat sided nut.
(2)
Used with M48 flat sided nut that is 54 mm (2.13 inch) between the two flats.
(3)
Used with M48 flat sided nut that is 65 mm (2.56 inch) between the two flats.
Start By:
a. Remove the front idler and the recoil spring assembly.
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Prior to disassembling the recoil spring assembly, make sure that Tooling (A) is on a level
surface.
2. Prior to disassembling the recoil spring thoroughly clean the outside surface.
Illustration 1 g00483426
3. Install Tooling (C) on Tooling (B), as shown.
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4. Illustration 2 g00494710
Illustration 3 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3). The spacing is
approximately the same length as the recoil spring assembly (free length). Also, make sure
that two adjustable supports (1) are positioned between the reaction plate and the movable
plate, as shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
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5. 6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports to align the centerline of the recoil spring assembly with
the centerline of Tooling (A).
Illustration 4 g00498760
The hoist has been removed from the recoil spring assembly to provide a better illustration of level gauge (4).
8. Put a level gauge (4) on the recoil spring assembly.
Illustration 5 g00498781
9. Reposition the recoil spring assembly until the recoil spring assembly is level. Reposition
the recoil spring assembly until the retaining rod and nut (6) are centered in the hole in
reaction plate (2).
10. The recoil spring assembly is leveled by moving adjustable supports (1) higher or lower.
After the recoil spring assembly is leveled and centered, install two pins (5) on the back side
of reaction plate (2), as shown.
11. Operate Tooling (B) to hold the recoil spring assembly in position between reaction plate
(2) and movable plate (3) (not shown). Make sure that the recoil spring assembly is level
and centered.
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6. Illustration 6 g00498784
12. Close covers (7) on Tooling (A). Use Tooling (B) to compress the recoil spring assembly
slightly.
Illustration 7 g02148287
Several tons of force are required to compress the recoil spring during
assembly.
Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
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7. 13. Through the opening in the end of Tooling (A), remove the socket head bolts and lock strip
(8) from the end of the retaining rod.
14. Remove nut (6). Refer to Table 2 for the correct socket part number. Release the force on
the recoil spring assembly.
15. Open the covers on Tooling (A). Attach a suitable lifting device to the recoil spring
assembly, and remove the recoil spring assembly from Tooling (A).
16. Separate the components of the recoil spring assembly. Remove support (12), spring (10),
support (9), and rod (11).
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D L EXCAVATOR WLT
Configuration: 329D L Excavator WLT00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i06889768
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description QTY
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
E 9S-3263 Thread Lock Compound 1
Table 2
Required Sockets
Thread Socket Part Number
M36 138–5189
M42
4C-4467
193–8100 (1)
M48
5S-6081
FT-3033 (2)
371–1080 (3)
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9. M64 5S-6086
(1)
Used with M42 flat sided nut.
(2)
Used with M48 flat sided nut that is 54 mm (2.13 inch) between the two flats.
(3)
Used with M48 flat sided nut that is 65 mm (2.56 inch) between the two flats.
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
Note: Prior to assembling the recoil spring assembly, make sure that Tooling (A) is on a
level surface.
Illustration 1 g01157185
1. Check the condition of the threads on rod (11) and nut (6). If the threads are worn or
damaged, use new parts for replacement.
2. Assemble the recoil spring assembly loosely. Position spring (10) onto support (9). Install
rod (11) into support (9). Position support (12).
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10. Illustration 2 g00483426
3. Install Tooling (C) on Tooling (B).
Illustration 3 g00494710
Illustration 4 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3) so that the spacing is
approximately the same length as the recoil spring assembly. Also, make sure that two
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11. adjustable supports (1) are positioned between the reaction plate and the movable plate, as
shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports to align the centerline of the recoil spring assembly with
the centerline of Tooling (A).
Illustration 5 g00949740
The hoist has been removed from the recoil spring assembly to provide a better illustration of level gauge (4).
8. Operate Tooling (B) and guide the end of the recoil spring assembly through the hole in
reaction plate (2). Put a level gauge (4) on the recoil spring assembly. Make sure that the
recoil spring assembly is level and centered in Tooling (A). Remove the suitable lifting
device from the recoil spring assembly.
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12. Illustration 6 g00498784
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
9. Close covers (7) on Tooling (A). Compress the recoil spring assembly with Tooling (B).
Illustration 7 g01157190
(X) Compressed length of the spring
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13. Illustration 8 g00498784
10. Open the covers on Tooling (A). Measure the compressed length of the recoil spring. The
compressed length is Dimension (X). Refer to Table 3 for the correct compressed spring
length.
Table 3
Recoil Spring Compressed Length
Model Dimension (X)
315D 448.0 mm (17.64 inch)
319D 550.0 mm (21.65 inch)
320D 550.0 mm (21.65 inch)
323D
550.0 mm (21.65 inch)
686.0 mm (27.01 inch)(1)
324D 606.0 mm (23.86 inch)
325C 551.0 mm (21.69 inch)
325D
686.0 mm (27.01 inch)
845.0 mm (33.27 inch)(2)
326D L 606.0 mm (23.86 inch)
328D 644.0 mm (25.35 inch)
329D 686.0 mm (27.01 inch)
330D
644.0 mm (25.35 inch)
785.0 mm (30.91 inch)(3)
336D
644.0 mm (25.35 inch)
785 mm (30.91inch)(4)
(1)
This Dimension is for (S/N: DKW1-Up; SED1-Up; NES1-Up)
(2)
This Dimension is for (S/N: GBR1-Up; MCL1-Up)
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14. (3)
This Dimension is for (S/N: ERN1-Up)
(4)
This Dimension is for (S/N: DTS1-Up; LMG1-Up; JWR1-Up)
11. If the assembled length is not correct, close covers (7) on Tooling (A), and adjust the spring
length with Tooling (B). If the assembled length is correct, then assembly of the recoil
spring assembly can be completed.
Illustration 9 g01157193
12. Apply a rust inhibitor to the threads on the end of the retaining rod for the recoil spring.
Install nut (6). Tighten nut (6). Refer to Table2 for the correct socket part number.
13. Apply Tooling (E) on the threads of the socket head bolts that hold strip (8) in place. Install
the strip and the socket head bolts that hold the strip.
14. Attach a suitable lifting device to the recoil spring assembly, and remove the recoil spring
assembly from Tooling (A). The weight of the recoil spring assembly is approximately
116 kg (255 lb).
End By:
a. Install the front idler and the recoil spring.
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15. S/N - WDK1-UP
S/N - WLT1-UP
S/N - XDB1-UP
S/N - YFW1-UP
Removal Procedure
1. Start the engine. Park the machine on a hard, level surface. Stop the engine.
2. Release the tension on the track assembly. Refer to Operation and Maintenance Manual,
"Track Adjustment - Adjust".
Illustration 1 g01155049
3. Use two people, a block, and a pry bar in order to support hydraulic track adjuster (1). The
weight of hydraulic track adjuster (1) is approximately 39 kg (85 lb).
Illustration 2 g01206571
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16. Top View
4. Remove bolts (2).
Illustration 3 g01155052
5. Lower hydraulic track adjuster (1) into position between rollers (3). Remove hydraulic track
adjuster (1).
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17. Start By:
a. Disassemble the recoil spring.
Illustration 1 g02723302
1. Remove piston assembly (5) from cylinder (2). Remove rod assembly (1) from cylinder (2). Remove
seal assembly (6) from cylinder (2)
2. Remove O-ring seal (4) and backup ring (3) from cylinder (2).
Illustration 2 g00526453
3. Remove O-ring seals (9), rings (8), and rings (7) from the grooves in piston assembly (5).
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18. Illustration 3 g00526454
4. Remove bolts (11). Remove plate (10).
Illustration 4 g00526455
5. Remove relief valve (12).
6. Remove fill valve (13).
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19. Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
B 5P-0960 Molybdenum Grease
Note: Make sure that all of the parts of the hydraulic track adjuster are clean and free of dirt and debris
prior to assembly.
1. Make sure that all of the passages in the piston assembly are filled with Tooling (B). Make sure that
air is not trapped in the passages in the piston assembly.
Illustration 1 g00526455
2. Install relief valve (12) in the body of the piston assembly. Do not tighten the relief valve.
3. Install fill valve (13) in the body of the piston assembly. Tighten the fill valve snugly. Do not torque
the fill valve.
Illustration 2 g00526454
4. Install plate (10). Install bolts (11) which secure plate (10).
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20. Illustration 3 g00526453
Note: Completely fill the seal grooves in the piston assembly with Tooling (B). The grease will
displace air when the O-ring seals and the backup rings are installed.
5. Install backup rings (7), backup rings (8), and O-ring seals (9) on piston assembly (5).
Note: O-ring seals and backup rings must be installed in the correct position in order to ensure the
correct operation of the hydraulic track adjuster. Backup rings are distinguished by the color of the
ring. Backup rings (7) are black in color. Backup rings (8) are brown in color.
Illustration 4 g02723581
Note: Completely fill in the seal groove for O-ring seal (3) and backup ring (4) in cylinder (2) with
Tooling (B). The grease will displace air when the O-ring and the backup ring are installed.
6. Install O-ring seal (4) and backup ring (3) in cylinder (2).
7. Apply Tooling (B) in the groove for lip seal (6). Use Tooling (A) to install lip seal (6). Install lip seal
(6) until the seal is 0.5 ± 0.5 mm (0.02 ± 0.02 inch) below the surface of cylinder (2). Install lip seal
(6) with the lip toward the outside of cylinder (2).
8. Check the condition of the threads on rod (1). If the threads are damaged or worn, replace rod (1)
with a new part. Put a small amount of Tooling (B) on the sliding surface of rod (1). Install rod (1) in
cylinder (2).
9. Fill the cavity of cylinder (2) with Tooling (B).
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. 10. Put a small amount of Tooling (B) on the sliding surface of piston assembly (5). Put a minimum of
60 cc (4 in3
) of Tooling (B) on the end of piston assembly (5). This grease will prevent air from
displacing grease in the cylinder during the installation of the piston. Make sure that the grease
covers backup rings (7) and (8) and O-ring seal (9).
11. Center piston assembly (5) in cylinder (2). Insert the piston assembly into the cylinder.
Note: It may be necessary to use a soft faced hammer to install the piston assembly into the cylinder.
12. Make sure that grease is expelled from the vent hole for the relief valve. Tighten relief valve (12) to
a torque of 34 ± 5 N·m (25 ± 4 lb ft).
13. Add approximately 5 cc (.3 in3
) of Tooling (B) through fill valve (13). Apply a force to piston
assembly (5) and open fill valve (13) in order to purge all the air from the hydraulic track adjuster.
14. Tighten fill valve (13) to a torque of 34 ± 5 N·m (25 ± 4 lb ft).
End By:
a. Assemble the recoil spring.
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