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OPERATOR’S MANUAL
Part Number 84479512
1st edition English
January 2012 CASE
PUMA 130
PUMA 145
PUMA 160
Tractors
ORIGINAL INSTRUCTIONS
- according to Directives 2006/42/EC, Annex I 1.7.4.1
Contents
1 GENERAL INFORMATION
CE DECLARATION OF CONFORMITY.................................................... 1-1
METRIC AND IMPERIAL UNITS ABBREVIATIONS ....................................... 1-3
TO THE OWNER ........................................................................... 1-5
PRODUCT IDENTIFICATION .............................................................. 1-7
ENGINE IDENTIFICATION................................................................. 1-8
DRIVELINE IDENTIFICATION ............................................................. 1-9
CAB IDENTIFICATION .................................................................... 1-10
PRODUCT IDENTIFICATION PLATE ..................................................... 1-10
ECOLOGY AND THE ENVIRONMENT ................................................... 1-11
NOISE LEVEL INFORMATION SHEET ................................................... 1-12
PROGRAMMING TRACTOR FUNCTIONS ............................................... 1-12
BEFORE OPERATING THE TRACTOR .................................................. 1-13
INTERNATIONAL SYMBOLS ............................................................. 1-14
VIBRATION LEVEL INFORMATION SHEET.............................................. 1-15
MACHINE STABILITY ..................................................................... 1-16
INSTRUCTOR'S SEAT .................................................................... 1-20
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM ................................. 1-21
2 SAFETY INFORMATION
SAFETY PRECAUTIONS .................................................................. 2-1
BEFORE DRIVING THE TRACTOR ....................................................... 2-2
DRIVING THE TRACTOR.................................................................. 2-3
OPERATING THE TRACTOR.............................................................. 2-4
OPERATING THE P.T.O. ................................................................... 2-6
OPERATING THE EXTERNAL CONTROLS............................................... 2-6
SERVICING THE TRACTOR............................................................... 2-7
DIESEL FUEL .............................................................................. 2-9
PREVENTION OF FIRE OR EXPLOSION ................................................ 2-10
FIRE EXTINGUISHER .................................................................... 2-11
PROTECTION OFFERED BY THE TRACTOR ........................................... 2-12
INTENDED USE STATEMENT............................................................ 2-15
SAFETY ASPECTS ....................................................................... 2-17
SAFETY DECALS ......................................................................... 2-24
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR'S PLATFORM
INTRODUCTION ....................................................................... 3-1
CAB AIR FILTERS...................................................................... 3-5
IN CAB STORAGE (where fitted) ...................................................... 3-6
CABLE AND WIRING ROUTING....................................................... 3-7
MOBILE TELEPHONE USAGE ........................................................ 3-7
IMPLEMENT MONITOR INSTALLATION .............................................. 3-8
CAB AIR PRESSURISATION MONITOR (where fitted)................................ 3-8
OPERATOR'S SEAT
AIR SUSPENSION SEAT DELUXE ................................................... 3-10
SEAT BELT ............................................................................ 3-15
INSTRUCTOR'S SEAT
INSTRUCTIONAL SEAT (where fitted)................................................ 3-16
FORWARD CONTROLS
KEY- START SWITCH ................................................................ 3-17
HAZARD WARNING LIGHT SWITCH................................................. 3-17
LIGHT-/ TURN LEVER ................................................................ 3-18
FOLLOW ME HOME LIGHTS ......................................................... 3-18
WINDSHIELD WIPER AND WASHER CONTROLS .................................. 3-19
ELECTRONIC PARK BRAKE ......................................................... 3-20
CLUTCH/ INCHING PEDAL........................................................... 3-24
FOOT BRAKES ....................................................................... 3-24
EXHAUST BRAKE (where fitted)...................................................... 3-25
STEERING COLUMN ................................................................. 3-26
LEFT-HAND SIDE CONTROLS
HANDBRAKE.......................................................................... 3-27
RIGHT-HAND SIDE CONTROLS
INTEGRATED CONTROL PANEL .................................................... 3-28
REARWARD CONTROLS
SWITCHES ON C-PILLAR ............................................................ 3-29
HYDRAULIC MASTER SWITCH...................................................... 3-30
HEATED SCREENS (where fitted) .................................................... 3-31
FAST STEERING SYSTEM (where fitted) ............................................ 3-32
BATTERY ISOLATOR SWITCH ....................................................... 3-34
CLIMATE CONTROLS ................................................................ 3-35
MANUAL TEMPERATURE CONTROL ............................................... 3-36
AUTOMATIC TEMPERATURE CONTROL (ATC)..................................... 3-37
OVERHEAD CONTROLS
SWITCH PANEL WORKLIGHTS ...................................................... 3-39
INTERIOR LIGHT ..................................................................... 3-40
INSTRUMENT CLUSTER
INTEGRATED CONTROL UNIT....................................................... 3-41
GAUGES .............................................................................. 3-41
INDICATOR AND WARNING LIGHTS ................................................ 3-42
DISPLAYS ............................................................................. 3-45
TRANSMISSION DISPLAY............................................................ 3-46
KEYPAD BASIC ....................................................................... 3-48
KEYPAD ENHANCED................................................................. 3-49
SELECTING OR CHANGING THE DISPLAY SETTINGS ............................ 3-51
ADJUST MENU ....................................................................... 3-52
CONFIGURE MENU .................................................................. 3-54
PERFORMANCE MONITOR .......................................................... 3-57
ARMREST COLOUR DISPLAY ....................................................... 3-62
POP- UP SCREENS ON COLOUR DISPLAY......................................... 3-64
PERFORMANCE MONITOR ON COLOUR DISPLAY ................................ 3-70
PROGRAMMING THE DISPLAYS .................................................... 3-73
ALARM FUNCTIONS.................................................................. 3-76
ACCESSING STORED ERROR CODES ............................................. 3-78
WARNING AND ADVISORY SYMBOLS .............................................. 3-79
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
TRACTOR REFUELLING .............................................................. 4-1
STARTING THE UNIT
STARTING THE ENGINE .............................................................. 4-3
GRID HEATER COLD START AID (where fitted) ...................................... 4-4
FUEL HEATER (where fitted) .......................................................... 4-5
COOLANT IMMERSION HEATER (where fitted) ...................................... 4-5
TRANSMISSION OIL HEATER (where fitted).......................................... 4-6
BOOSTING THE BATTERY............................................................ 4-7
STOPPING THE UNIT
STOPPING THE ENGINE.............................................................. 4-8
AUTOMATIC ENGINE SHUTDOWN ................................................... 4-8
AUTOMATIC ENGINE SHUTDOWN WITH ENHANCED KEYPAD (where fitted) ..... 4-9
MOVING THE UNIT
OPERATING IN COLD TEMPERATURES ............................................ 4-10
REVERSIBLE ENGINE FAN .......................................................... 4-11
5 TRANSPORT OPERATIONS
PREPARING FOR ROAD TRANSPORT
CARRYING THE TRACTOR ON A TRANSPORTER .................................. 5-1
SECURE THE HIGH VISIBILITY ROOF PANEL ....................................... 5-1
RECOVERY TRANSPORT
TOWING THE TRACTOR .............................................................. 5-2
6 WORKING OPERATIONS
GENERAL INFORMATION
VARIABLE ENGINE POWER MANAGEMENT ........................................ 6-1
CONSTANT ENGINE SPEED.......................................................... 6-3
DIFFERENTIAL LOCK ................................................................. 6-6
FOUR WHEEL DRIVE ................................................................. 6-8
FRONT AXLE SUSPENSION (where fitted) .......................................... 6-10
AUTOMATED HEADLAND FUNCTIONS ............................................... 6-11
QUICK GUIDE......................................................................... 6-11
EXPLANATION OF SYMBOLS........................................................ 6-13
RECORDING AND RE-PLAYING ..................................................... 6-14
RECORDING A SEQUENCE ......................................................... 6-17
RE-PLAYING A SEQUENCE.......................................................... 6-19
HEADLAND FUNCTION AND COLOUR DISPLAY SCREENS....................... 6-23
DELETING A SEQUENCE WITH COLOUR DISPLAY................................ 6-26
TRANSMISSION
FOOT THROTTLE PEDAL ........................................................ 6-27
HAND THROTTLE ................................................................ 6-27
SHUTTLE LEVER ................................................................. 6-28
TRANSMISSION DISPLAY........................................................ 6-30
ERROR CODES................................................................... 6-32
SEMI POWERSHIFT TRANSMISSION ............................................. 6-33
TRANSMISSION OPERATION.................................................... 6-33
POWERSHIFT CONTROL LEVER................................................ 6-34
DRIVING THE TRACTOR......................................................... 6-35
SPEED MATCHING ............................................................... 6-37
AUTO SHIFT FUNCTION ......................................................... 6-38
AUTO SHIFTING IN FIELD MODE................................................ 6-39
AUTO SHIFTING IN ROAD MODE ............................................... 6-42
PROGRAMMING FORWARD AND REVERSE GEAR RATIOS .................. 6-45
SETTING THE SHARP SHUTTLE FUNCTION ................................... 6-46
CREEPER GEARS (where fitted) ................................................. 6-47
FULL POWERSHIFT TRANSMISSION ............................................. 6-48
TRANSMISSION OPERATION.................................................... 6-48
POWERSHIFT CONTROL LEVER................................................ 6-49
DRIVING THE TRACTOR......................................................... 6-50
SPEED MATCHING ............................................................... 6-52
AUTO SHIFT FUNCTION ......................................................... 6-53
AUTO SHIFTING IN FIELD MODE................................................ 6-54
AUTO SHIFTING IN ROAD MODE ............................................... 6-57
AUTO SHIFTING AND 'GO TO' MODES.......................................... 6-60
PROGRAMMING FORWARD AND REVERSE GEAR RATIOS .................. 6-62
CREEPER GEARS (where fitted) ................................................. 6-63
REAR POWER TAKE-OFF
P.T.O. OPERATING PRECAUTIONS.............................................. 6-64
CHANGING THE P.T.O. OUTPUT SHAFT ........................................ 6-64
ATTACHING P.T.O. DRIVEN EQUIPMENT ....................................... 6-65
P.T.O. OPERATION................................................................ 6-66
THREE-SPEED P.T.O. SYSTEM .................................................. 6-71
GROUND DRIVE P.T.O. (where fitted) ............................................ 6-72
EXTERNAL P.T.O. CONTROLS................................................... 6-73
AUTO P.T.O. OPERATION ........................................................ 6-75
FRONT POWER TAKE OFF
P.T.O. OPERATION................................................................ 6-78
AUTO P.T.O. OPERATION ........................................................ 6-80
REAR HITCH
ELECTRONIC DRAFT CONTROL ................................................ 6-82
SETTINGS AND DISPLAY ........................................................ 6-86
ELECTRONIC DRAFT CONTROL OPERATION ................................. 6-88
EXTERNAL HITCH CONTROLS.................................................. 6-94
FRONT HITCH
SETTINGS AND ADJUSTMENTS ................................................ 6-96
HITCH OPERATION............................................................... 6-99
AUXILIARY FRONT COUPLERS (where fitted).................................. 6-104
EXTERNAL HITCH CONTROLS................................................. 6-106
FRONT HITCH MANAGEMENT ................................................. 6-107
HYDRAULIC REMOTE CONTROL VALVES
REMOTE CONTROL VALVES ................................................... 6-113
OPERATING WITH REMOTE VALVES .......................................... 6-116
CONNECTING REMOTE CYLINDERS .......................................... 6-119
HYDRAULIC OIL LEVEL WHEN USING REMOTE HYDRAULIC EQUIPMENT 6-121
ELECTRO-HYDRAULIC REMOTE CONTROL VALVES (where fitted)
REMOTE CONTROL VALVES ................................................... 6-123
SETTINGS AND ADJUSTMENTS ............................................... 6-130
SETTING THE REMOTE VALVE PRIORITY..................................... 6-136
CREATING TIMER PROGRAMMES ............................................. 6-138
CONNECTING REMOTE CYLINDERS .......................................... 6-145
OPERATING WITH REMOTE VALVES .......................................... 6-147
JOYSTICK OPERATION WITH A FRONT LOADER............................. 6-149
MID MOUNT REMOTE VALVES ................................................. 6-151
EXTERNAL EHR CONTROLS ................................................... 6-153
HYDRAULIC OIL LEVEL WHEN USING REMOTE HYDRAULIC EQUIPMENT 6-154
HYDRAULIC POWER BEYOND PORT
HYDRAULIC POWER BEYOND FOR EXTERNAL SERVICES ................. 6-156
THREE POINT HITCH
ATTACHING THREE-POINT HITCH EQUIPMENT .............................. 6-159
LIFT ROD ADJUSTMENT........................................................ 6-161
TOP LINK ADJUSTMENT........................................................ 6-163
FLEXIBLE LINK END ADJUSTMENT............................................ 6-164
QUICK HITCH .................................................................... 6-165
LINKAGE STABILISER ADJUSTMENT .......................................... 6-167
DRAWBARS AND TOWING ATTACHMENTS
DRAWBARS AND TOWING ATTACHMENTS ................................... 6-170
SWINGING DRAWBARS......................................................... 6-173
AUTOMATIC PICK-UP HITCH ................................................... 6-176
REAR TOW HITCH............................................................... 6-178
TRAILER BRAKING SYSTEMS
AIR-OPERATED TRAILER BRAKES ............................................ 6-184
AIR-OPERATED TRAILER BRAKES (Italy only)................................. 6-187
TRAILER BRAKE BIAS CONTROL .............................................. 6-188
AUXILIARY AIR SUPPLY CONNECTOR (where fitted).......................... 6-188
HYDRAULIC TRAILER BRAKES ................................................ 6-189
HYDRAULIC TRAILER BRAKES (Italy only)..................................... 6-190
WHEEL TRACK ADJUSTMENT
FRONT WHEEL TRACK ADJUSTMENT ........................................ 6-191
FRONT WHEEL ALIGNMENT ................................................... 6-194
STEERING STOPS .............................................................. 6-195
FRONT AXLE OSCILLATION STOPS ........................................... 6-195
FRONT FENDER................................................................. 6-196
REAR WHEEL TRACK ADJUSTMENT ............................................ 6-198
FLANGE TYPE AXLE (where fitted) ............................................. 6-198
BAR TYPE AXLE (where fitted) .................................................. 6-201
BALLASTING AND TYRES
BALLASTING AND TYRES ...................................................... 6-205
IRON WEIGHTS (where fitted) ................................................... 6-208
LIQUID BALLAST ................................................................ 6-211
TYRE INFLATION ................................................................ 6-213
TYRE PRESSURES AND PERMISSIBLE LOADS .............................. 6-214
AUXILIARY POWER CONNECTIONS
DIAGNOSTIC SOCKET .......................................................... 6-216
TRAILER SOCKET ELECTRICAL ............................................... 6-216
ELECTRICAL POWER CONNECTORS ........................................... 6-217
INTERNAL POWER CONNECTORS ............................................ 6-217
EXTERNAL POWER CONNECTORS ........................................... 6-219
7 MAINTENANCE
GENERAL INFORMATION
INTRODUCTION ....................................................................... 7-1
FUEL REQUIREMENT ................................................................. 7-2
BIODIESEL FUEL ...................................................................... 7-4
ENGINE OIL CHANGE................................................................. 7-5
PROTECTIVE DEVICES ............................................................... 7-6
LUBRICANTS AND COOLANTS....................................................... 7-8
TRACTOR JACKING POINTS ........................................................ 7-10
GENERAL SPECIFICATIONS......................................................... 7-10
CAPACITIES .......................................................................... 7-11
MAINTENANCE CHART
Maintenance Chart .................................................................... 7-12
WHEN THE WARNING LAMP LIGHTS
CHANGE ENGINE AIR CLEANER OUTHER ELEMENT ............................. 7-14
DRAIN FUEL SYSTEM WATER SEPARATOR........................................ 7-15
CHECK BRAKE FLUID LEVEL........................................................ 7-16
EVERY 10 HOURS OR EACH DAY
CHECK ENGINE COOLANT LEVEL.................................................. 7-17
CHECK ENGINE OIL LEVEL.......................................................... 7-18
CHECK REMOTE CONTROL VALVE DRAIN BOTTLES ............................. 7-18
CHECK WINDSCREEN WASHER RESERVOIR ..................................... 7-19
DRAIN AIR RESERVOIR ON AIR OPERATED TRAILER BRAKE ................... 7-19
FIRST 50 HOURS
SERVICE OPERATIONS.............................................................. 7-20
EVERY 50 HOURS
CLEAN CAB AIR FILTER ............................................................. 7-22
CLEAN SCR COVER AIR DUCTS .................................................... 7-23
CLEAN COOLER SECTION .......................................................... 7-24
ALL GREASE FITTINGS .............................................................. 7-25
CHECK FRONT AND REAR WHEEL NUTS.......................................... 7-32
CHECK TYRE PRESSURES AND TYRE CONDITION............................... 7-32
EVERY 100 HOURS
INSPECT POLY V-BELT .............................................................. 7-33
INSPECT COMPRESSOR DRIVE BELT.............................................. 7-33
EVERY 300 HOURS
CHECK BATTERY FLUID LEVEL..................................................... 7-34
ADJUST HANDBRAKE................................................................ 7-35
CHECK TRANSMISSION/REAR AXLE AND HYDRAULIC OIL LEVEL .............. 7-36
CHECK 4WD FRONT AXLE DIFFERENTIAL AND HUBS OIL LEVEL ............... 7-37
CHECK FRONT P.T.O. GEARBOX OIL LEVEL ....................................... 7-37
EVERY 600 HOURS
CHANGE ENGINE OIL AND FILTER ................................................. 7-38
CHANGE FUEL PRE-FILTER AND FUEL FILTER ELEMENT........................ 7-40
CHANGE ENGINE AIR CLEANER OUTHER ELEMENT ............................. 7-41
CHANGE CHARGE PUMP OIL FILTER .............................................. 7-42
CHECK ENGINE AIR INTAKE CONNECTIONS ...................................... 7-43
CHECK TRANSMISSION OIL COOLER PIPE COUPLINGS ......................... 7-44
CLEAN DEF/ AdBlue INLINE FILTER................................................. 7-44
EVERY 1200 HOURS OR ANNUALLY
CHANGE CAB AIR FILTERS.......................................................... 7-45
CHANGE MAIN OIL FILTER CARTRIDGE............................................ 7-46
CHANGE TRANSMISSION/ REAR AXLE AND HYDRAULIC OIL.................... 7-47
CHANGE 4WD DIFFERENTIAL OIL .................................................. 7-48
CHANGE 4WD PLANETARY HUB OIL ............................................... 7-49
CHANGE FRONT P.T.O. GEARBOX OIL ............................................. 7-49
GREASE REAR AXLE SHAFT BEARING ............................................ 7-50
EVERY 1200 HOURS OR EVERY 2 YEARS
CHECK BATTERY FLUID LEVEL..................................................... 7-51
CHANGE DEF/ AdBlue INLINE FILTER............................................... 7-52
CHANGE ENGINE AIR CLEANER INNER ELEMENT................................ 7-53
CHECK VALVE TAPPET CLEARANCE ............................................... 7-54
CHANGE ENGINE COOLANT FLUID ................................................ 7-55
CHANGE AIR BRAKE DRIER RESERVOIR .......................................... 7-59
CHANGE POLY V-BELTS............................................................. 7-60
EVERY 1800 HOURS OR EVERY 2 YEARS
CHANGE ENGINE BREATHER FILTER .............................................. 7-62
EVERY 3600 HOURS OR EVERY 2 YEARS
CHANGE DEF/ AdBlue MAIN FILTER ................................................ 7-63
EVERY 36 MONTHS
SERVICE AIR CONDITIONER SYSTEM ............................................. 7-64
CHECK BATTERY FLUID LEVEL..................................................... 7-65
GENERAL MAINTENANCE
CLEANING THE TRACTOR........................................................... 7-67
FUEL SYSTEM PRE- FILTER AND WATER TRAP................................... 7-69
BLEEDING FUEL INJECTION SYSTEM.............................................. 7-69
CHECK BRAKE PEDAL LATCHING/UNLATCHING .................................. 7-70
ADJUST CAB SUSPENSION (where fitted) .......................................... 7-71
ADJUST AUTOMATICK PICK- UP HITCH ............................................ 7-72
HEADLIGHT AND WORKLAMP ADJUSTMENT...................................... 7-73
BULB REPLACEMENT................................................................ 7-74
FUSES AND RELAYS................................................................. 7-78
PROTECTING ELECTRONIC AND ELECTRICAL SYSTEMS DURING BATTERY
CHARGING OR WELDING ........................................................... 7-83
BATTERY REMOVAL AND INSTALLATION .......................................... 7-84
STORAGE
TRACTOR STORAGE............................................................. 7-85
PREPARATION FOR USE AFTER STORAGE ................................... 7-85
8 TROUBLESHOOTING
FAULT CODE RESOLUTION
INTRODUCTION ................................................................... 8-1
ALARM(S)
FAULT CODES AND SYMBOLS ............................................... 8-2
SYMPTOM(S)
ENGINE ........................................................................ 8-4
TRANSMISSION ............................................................... 8-5
HYDRAULICS .................................................................. 8-5
THREE POINT HITCH ......................................................... 8-6
BRAKES........................................................................ 8-6
CAB............................................................................. 8-7
ELECTRICAL SYSTEM ........................................................ 8-7
9 SPECIFICATIONS
GENERAL DIMENSIONS .................................................................. 9-1
MAXIMUM OPERATING ANGLE .......................................................... 9-4
MAXIMUM OPERATING WEIGHTS ....................................................... 9-5
TRACTOR WEIGHTS ...................................................................... 9-5
CAPACITIES ............................................................................... 9-6
ENGINE .................................................................................... 9-7
FUEL SYSTEM............................................................................. 9-7
AIR CLEANER SYSTEM ................................................................... 9-8
COOLING SYSTEM ........................................................................ 9-8
TRANSMISSION ........................................................................... 9-8
REAR POWER TAKE-OFF................................................................. 9-9
FRONT POWER TAKE OFF ............................................................... 9-9
HYDRAULIC SYSTEM .................................................................... 9-10
THREE POINT HITCH .................................................................... 9-10
REMOTE CONTROL VALVES ............................................................ 9-12
THREE POINT HITCH FRONT ........................................................... 9-12
FRONT REMOTE VALVE COUPLERS ................................................... 9-12
BRAKES................................................................................... 9-13
STEERING ................................................................................ 9-13
ELECTRICAL EQUIPMENT............................................................... 9-14
GROUND SPEED CHART SEMI POWERSHIFT TRANSMISSION ...................... 9-15
GROUND SPEED CHART FULL POWERSHIFT TRANSMISSION ...................... 9-18
MINIMUM HARDWARE TIGHTENING TORQUES ....................................... 9-21
10 ACCESSORIES
RADIO (where fitted) ...................................................................... 10-1
EXTERNAL REAR VIEW MIRRORS...................................................... 10-1
AUXILIARY HEADLIGHTS ................................................................ 10-3
ROTATING BEACON...................................................................... 10-4
FRONT- END LOADER FIXATION POINTS .............................................. 10-5
11 FORMS AND DECLARATIONS
Service record 1st 50 hour, Owner copy .................................................. 11-1
Service record 1st 50 hour, Dealer copy .................................................. 11-3
1 - GENERAL INFORMATION
1 - GENERAL INFORMATION
CE DECLARATION OF CONFORMITY [25014822]
SS12B121 1
Here above is provided copy of the "EC" Declaration of Conformity (EC Declaration of Conformity acc to 2006/42/EC).
The EC Declaration of Conformity is the manufacturer's declaration about equipment compliance to relevant EU pro-
visions.
Please keep the original document in a safe place. Local authorities may require you to show this document in order
to assure compliance of your equipment.
Translation of this declaration in your own country language is provided on the original document.
1 - 1
1 - GENERAL INFORMATION
For your better and easier understanding of the document you'll find original text reproduced hereafter together with
some notes.
Clause of
2006/42/EC
Annex II
EN
EC Declaration of
conformity According
to Directive 2006/42/EC.
1.A.1 We, [1]
1.A.2 Represented by Guiseppe
Gavioli
CNH Europe Holding S.A.
24, Boulevard Royal
L- 2449 Luxembourg
1.A.3 declare under our sole
responsibility, that the
product:
Agricultural tractor
Trade Name: [2]
Model: [3]
Type: [4]
Serial Number: [5]
1.A.4 to which this declaration
relates, fulfils all the
relevant provisions of the
Directive 2006/42/EC,
amended by [6]
1.A.7 For the relevant
implementation of the
provisions of the Directive,
the following (harmonised)
standards have been
applied:
• ISO 26322-1 part 1 or
2
Other standards: see
Operators Manual
1.A.9 Place and date of the
declaration: [7]
1.A.10 Name and signature of the
authorised person: [8]
HEALTH AND SAFETY RELATED STANDARDS APPLIED TO YOUR TRACTOR
• ROPS PROTECTION is certified according to EN
15694.
• FOPS level on your tractor cab is certified according
to OECD Code 10.
• HVAC (Heating, ventilation Air Conditioning) CAB is
certified Category 1 according to EN 15695-1.
• HV (Heating, ventilation) cab is certified Category 1
according to EN 15695-1.
• NOISE EMISSION LEVELS are rated according to
2009/76/EC.
• VIBRATION LEVELS are rated according to 78/764/
EEC.
NOTE: See safety section 2 in this manual for further explanation and details on above mentioned standards and
specific terminology.
1 - 2
1 - GENERAL INFORMATION
METRIC AND IMPERIAL UNITS ABBREVIATIONS [25014842]
Typical applications Metric unit Imperial unit
Name Symbol Name Symbol
Area (Land area)
hectare ha acre ac
square foot ft²
square meter m²
square inch in²
square millimeter mm² square inch in²
Electricity
ampere A ampere A
volt V volt V
microfarad µF microfarad µF
ohm Ω ohm Ω
Force
kilonewton kN pound lb
newton N pound lb
Force per length
pound per foot lb/ft
newton per meter N/m
pound per inch lb/in
Frequency
megahertz MHz megahertz MHz
kilohertz kHz kilohertz kHz
hertz Hz hertz Hz
Frequency − Rotational
r/min r/min ª
revolution per minute
rpm
revolution per minute
rpm
Length
kilometer km mile mi
meter m foot ft
centimeter cm inch in
millimeter mm inch in
micrometer µm
Mass
kilogram kg pound lb
gram g ounce oz
milligram mg
Mass per Mass
milligram per kilogram mg/ kg
Power
kilowatt kW horsepower Hp
watt W Btu per hour Btu/hr
Btu per minute Btu/min
Pressure or stress (Force per area)
kilopascal kPa pound per square inch psi
inch of mercury inHg
pascal Pa inch of water inH2O
megapascal MPa pound per square inch psi
1 - 3
1 - GENERAL INFORMATION
Typical applications Metric unit Imperial unit
Name Symbol Name Symbol
Temperature (other than Thermodynamic)
degrees Celsius °C degrees Fahrenheit °F
Time
hour h hour h
minute min minute min
second s second s
Torque (includes Bending moment, Moment of force, and Moment of a couple)
newton meter N m pound foot lb ft
pound foot lb in
Velocity
kilometer per hour km/h mile per hour mph
meter per second m/s foot per second ft/s
millimeter per second mm/s inch per second in/s
meter per minute m/min foot per minute ft/min
Volume (includes Capacity)
cubic meter m³ cubic yard yd³
cu yd
liter l cubic inch in³
liter l US gallon US gal
UK gallon UK gal
US quart US qt
UK quart UK qt
milliliter ml fluid ounce fl oz
Volume per time (includes Discharge and Flow rate)
cubic meter per minute m³/min cubic foot per minute ft³/min
liter per minute l/min US gallon per minute US gal/min
milliliter per minute ml/min UK gallon per minute UK gal/min
Sound power level and Sound pressure level
decibel dB decibel dB
Glossary
Acronym Definition
DEF Diesel Exhaust Fluid
ISO International Organization for Standardization
MSDS Material Safety Data Sheet
NOx Nitrogen Oxide
PPE Personal Protective Equipment
SCR Selective Catalytic Reduction
ULSD Ultra Low Sulfur Diesel
% Percent
< Less than
> Greater than
1 - 4
1 - GENERAL INFORMATION
TO THE OWNER [25014964]
GENERAL INFORMATION
This Manual has been prepared to assist you in the cor-
rect procedure for running- in, driving and operating and
for the maintenance of your new tractor. Read this Man-
ual carefully. Your tractor is intended for use in normal
and customary agricultural applications.
If at any time you require advice concerning your tractor,
do not hesitate to contact your authorised dealer. He has
factory trained personnel, genuine manufacturers’ parts
and the necessary equipment to carry out all your service
requirements.
The specification are provided for your information and
guidance. For further information concerning your tractor
and equipment, consult your authorised dealer.
All data given in this manual is subject to production varia-
tions. Dimensions and weight are approximate only. The
illustrations do not necessarily show tractors in standard
condition or imply that these features are available in all
countries. For exact information about any particular trac-
tor, please consult your authorised dealer.
Your tractor has been designed and built to give maxi-
mum performance, economy and ease of operation under
a wide variety of operating conditions. Prior to delivery,
the tractor was carefully inspected, both at the factory and
by your dealer to ensure that it reaches you in optimum
condition. To maintain this condition and ensure trouble-
free operation, it is important that the routine services, as
specified on page 7-12 of this Manual, are carried out at
the recommended intervals.
OPERATORS MANUAL STORAGE
The Operators Manual supplied with your tractor is an im-
portant source of information and should be stored safely.
The manual is written specifically for your tractor so it is
important that you make a note of the print number and
issue date which can be found on the cover. In the event
the manual is lost or damaged it can be replaced with the
correct version.
A storage pocket for the Operators Manual can be found
on the rear of the seat. The manual should be kept in this
pocket at all times when not in use.
ABOUT THIS MANUAL
This manual gives information for use of your machine, as
intended and under the conditions foreseen by the manu-
facturer during normal operation and routine service and
maintenance.
Read and understand; keep it in good condition and al-
ways safely store it in the provided pocket in the back of
your seat for later easy retrieval.
This manual does not contain all the information related
to periodical service, converting and repairs to be carried
out by professional service personnel.
The Table of Contents page(s) are provided to have an
overview of main manual’s topics. A detailed alphabetic
index is available at the end of this manual for locating
specific items.
Normal operation
• Normal operation means the use of the tractor for
the purpose intended by the manufacturer by an op-
erator familiar with the tractor and the mounted or
towed equipment and complying with the informa-
tion for operation and safe practices, as specified
by the manufacturer in this manual and by the de-
cals on the tractor and the equipment.
• Normal operation includes the preparation and stor-
age of the tractor, swinging components into work
position and vice versa, adding or removing ballast
and picking up and setting off attachments.
• Normal operation includes the adjustment and set-
ting of the tractor and equipment, for the specific
condition of the field and/ or the crop.
Routine service
• Routine service and maintenance means activities
that must be done daily by an operator familiar with
the tractor characteristics and complying with the in-
formation for routine service and safe practices, as
specified by the manufacturer in this manual and by
decals on the tractor, in order to maintain its proper
function. Routine service includes activities such as
fueling, cleaning, washing, topping up fluid levels,
greasing, replacing of consumable articles such as
lamp bulbs.
Converting, periodical service and repair
• Periodical service means activities that must be
done at defined intervals by trained personnel fa-
miliar with the tractor characteristics and which are
complying with the information for periodical ser-
vice and safe practices, as partly specified by the
manufacturer in this manual and in other Company
literature, in order to maintain the expected life time
of the tractor.
• Converting means activities that must be done by
professional service personnel familiar with the trac-
tor characteristics and complying with the informa-
tion for converting, as partly specified by the manu-
facturer in this manual, in assembly instructions or
in other Company literature, in order to fit the tractor
to a specific configuration.
• Repair means activities that must be done by pro-
fessional service personnel only familiar with the
1 - 5
1 - GENERAL INFORMATION
tractor characteristics and complying with the infor-
mation for repair, as specified by the manufacturer
in the dealer’s workshop manual, in order to restore
the proper function of the tractor after a failure or
degradation of performance.
CLEANING THE TRACTOR
Your tractor is a state- of- the- art machine with sophisti-
cated, electronic controls. This should be taken into con-
sideration when cleaning the tractor, particularly if using
a high pressure washer. Even though every precaution
has been taken to safeguard electronic components and
connections, the pressure generated by some of these
machines is such that complete protection against water
ingress cannot be guaranteed.
When using a high pressure washer, do not stand too
close to the tractor and avoid directing the jet at electronic
components, electrical connections, breathers, seals,
filler caps, etc. Never direct a cold water jet at a hot
engine or exhaust.
Failure to comply with these rules will render the warranty
null and void.
SAFETY
The pages in Section 2 list the precautions to be observed
to ensure your safety and the safety of others. Read the
safety precautions and follow the advice offered before
operating the tractor.
FIRST 50 HOUR SERVICE
In Section 11, at the back of this Manual, you will find the
50- hour service reports.
NOTICE: It is important the 50 hour service is carried
out as recommended to ensure your tractor provides op-
timum performance and efficiency.
After you have operated the tractor for 50 hours, take
your tractor, together with this Manual, to your dealer. He
will then perform the factory recommended 50 hour ser-
vice and complete the service report sheets (pages 11-1
and 11-3). The first sheet (page 11-1) is your copy of the
service performed. The second sheet (page 11-3) is the
dealer’s copy and should be removed by the dealer after
the service has been carried out. Ensure that you and the
dealer sign both copies.
SERVICE PARTS
It should be pointed out that genuine parts have been ex-
amined and approved by the Company. The installation
and/ or use of ‘non- genuine’ products could have nega-
tive effects upon the design characteristics of your tractor
and thereby affect its safety. The Company is not liable
for any damage caused by the use of ‘non- genuine’ parts
and accessories. Only genuine replacement parts should
be used. The use of non- genuine parts may invalidate le-
gal approvals associated with this product.
It is prohibited to carry out any modifications to the trac-
tor unless specifically authorised, in writing, by the After
Sales Service department of the Company.
WARRANTY
Your tractor is warranted according to legal rights in your
country and the contractual agreement with the selling
dealer. No warranty shall, however, apply if the tractor
has not been used, adjusted and maintained according
to the instructions given in the Operator’s Manual.
USE OF BIODIESEL FUELS
NOTICE: Before using Biodiesel fuels in your tractor, refer
to the information on page 7-4 regarding the storage and
use of Bio diesel fuels.
EMISSION CONTROLS
NOTE: The engine and fuel system on your machine is
designed and built to government emissions standards.
Tampering by dealers, customers, operators and users is
strictly prohibited by law. Failure to comply could result
in government fines, rework charges, invalid warranty, le-
gal action and possible confiscation of the machine until
rework to original condition is completed. Engine service
and/ or repairs must be done by a certified technician only!
1 - 6
1 - GENERAL INFORMATION
PRODUCT IDENTIFICATION [22301066]
The tractor and major components are identified using se-
rial numbers and/ or manufacturing codes.
Tractor identification data must be supplied to the dealer
when requesting parts or service and will also be needed
to aid in identifying the tractor if it is ever stolen.
The following provides the locations of the identification
data.
SS10J178 1
Vehicle Identification Plate
The vehicle identification plate (1) is located on the left-
hand radiator support. Record the information on the
sample identification plate provided below.
SS10D342 2
SS10M161 3
Tractor Identification
The serial number and model identification information is
stamped on the front support (1). These numbers are also
repeated on the vehicle identification plate reproduced
above.
BRL6441B 4
1 - 7
1 - GENERAL INFORMATION
ENGINE IDENTIFICATION [22301086]
The engine serial number and date of manufacture are
stamped on the right- hand side of engine block (1) below
the manifold. Record the number below.
Engine Serial No.__________
BRJ4859B 1
The engine serial number is repeated on the information
plate located on the left side of the engine oil pan.
SS10K020 2
Further information relating to engine adjustments and
emission level compliance are also shown on the engine
information plate.
NOTE: The details displayed on the engine information
plate may change according to the country in which the
tractor is sold.
SS10M162 3
1 - 8
Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
1 - GENERAL INFORMATION
DRIVELINE IDENTIFICATION [22301516]
The serial number plate (1) is located on the transmission
casing behind the battery carrier.
This number is repeated on the vehicle identification plate.
Record the information below for quick reference.
Semi Powershift Transmission
Driveline Serial No.__________
BRJ4857B 1
Full Powershift Transmission
Driveline Serial No.__________
BRJ4856B 2
1 - 9

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Case IH PUMA 130 PUMA 145 PUMA 160 Tractors Operator’s Manual Instant Download (Publication No.84479512).pdf

  • 1. OPERATOR’S MANUAL Part Number 84479512 1st edition English January 2012 CASE PUMA 130 PUMA 145 PUMA 160 Tractors ORIGINAL INSTRUCTIONS - according to Directives 2006/42/EC, Annex I 1.7.4.1
  • 2. Contents 1 GENERAL INFORMATION CE DECLARATION OF CONFORMITY.................................................... 1-1 METRIC AND IMPERIAL UNITS ABBREVIATIONS ....................................... 1-3 TO THE OWNER ........................................................................... 1-5 PRODUCT IDENTIFICATION .............................................................. 1-7 ENGINE IDENTIFICATION................................................................. 1-8 DRIVELINE IDENTIFICATION ............................................................. 1-9 CAB IDENTIFICATION .................................................................... 1-10 PRODUCT IDENTIFICATION PLATE ..................................................... 1-10 ECOLOGY AND THE ENVIRONMENT ................................................... 1-11 NOISE LEVEL INFORMATION SHEET ................................................... 1-12 PROGRAMMING TRACTOR FUNCTIONS ............................................... 1-12 BEFORE OPERATING THE TRACTOR .................................................. 1-13 INTERNATIONAL SYMBOLS ............................................................. 1-14 VIBRATION LEVEL INFORMATION SHEET.............................................. 1-15 MACHINE STABILITY ..................................................................... 1-16 INSTRUCTOR'S SEAT .................................................................... 1-20 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM ................................. 1-21 2 SAFETY INFORMATION SAFETY PRECAUTIONS .................................................................. 2-1 BEFORE DRIVING THE TRACTOR ....................................................... 2-2 DRIVING THE TRACTOR.................................................................. 2-3 OPERATING THE TRACTOR.............................................................. 2-4 OPERATING THE P.T.O. ................................................................... 2-6 OPERATING THE EXTERNAL CONTROLS............................................... 2-6 SERVICING THE TRACTOR............................................................... 2-7 DIESEL FUEL .............................................................................. 2-9 PREVENTION OF FIRE OR EXPLOSION ................................................ 2-10 FIRE EXTINGUISHER .................................................................... 2-11 PROTECTION OFFERED BY THE TRACTOR ........................................... 2-12 INTENDED USE STATEMENT............................................................ 2-15 SAFETY ASPECTS ....................................................................... 2-17 SAFETY DECALS ......................................................................... 2-24 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM INTRODUCTION ....................................................................... 3-1 CAB AIR FILTERS...................................................................... 3-5 IN CAB STORAGE (where fitted) ...................................................... 3-6 CABLE AND WIRING ROUTING....................................................... 3-7 MOBILE TELEPHONE USAGE ........................................................ 3-7 IMPLEMENT MONITOR INSTALLATION .............................................. 3-8 CAB AIR PRESSURISATION MONITOR (where fitted)................................ 3-8 OPERATOR'S SEAT AIR SUSPENSION SEAT DELUXE ................................................... 3-10 SEAT BELT ............................................................................ 3-15
  • 3. INSTRUCTOR'S SEAT INSTRUCTIONAL SEAT (where fitted)................................................ 3-16 FORWARD CONTROLS KEY- START SWITCH ................................................................ 3-17 HAZARD WARNING LIGHT SWITCH................................................. 3-17 LIGHT-/ TURN LEVER ................................................................ 3-18 FOLLOW ME HOME LIGHTS ......................................................... 3-18 WINDSHIELD WIPER AND WASHER CONTROLS .................................. 3-19 ELECTRONIC PARK BRAKE ......................................................... 3-20 CLUTCH/ INCHING PEDAL........................................................... 3-24 FOOT BRAKES ....................................................................... 3-24 EXHAUST BRAKE (where fitted)...................................................... 3-25 STEERING COLUMN ................................................................. 3-26 LEFT-HAND SIDE CONTROLS HANDBRAKE.......................................................................... 3-27 RIGHT-HAND SIDE CONTROLS INTEGRATED CONTROL PANEL .................................................... 3-28 REARWARD CONTROLS SWITCHES ON C-PILLAR ............................................................ 3-29 HYDRAULIC MASTER SWITCH...................................................... 3-30 HEATED SCREENS (where fitted) .................................................... 3-31 FAST STEERING SYSTEM (where fitted) ............................................ 3-32 BATTERY ISOLATOR SWITCH ....................................................... 3-34 CLIMATE CONTROLS ................................................................ 3-35 MANUAL TEMPERATURE CONTROL ............................................... 3-36 AUTOMATIC TEMPERATURE CONTROL (ATC)..................................... 3-37 OVERHEAD CONTROLS SWITCH PANEL WORKLIGHTS ...................................................... 3-39 INTERIOR LIGHT ..................................................................... 3-40 INSTRUMENT CLUSTER INTEGRATED CONTROL UNIT....................................................... 3-41 GAUGES .............................................................................. 3-41 INDICATOR AND WARNING LIGHTS ................................................ 3-42 DISPLAYS ............................................................................. 3-45 TRANSMISSION DISPLAY............................................................ 3-46 KEYPAD BASIC ....................................................................... 3-48 KEYPAD ENHANCED................................................................. 3-49 SELECTING OR CHANGING THE DISPLAY SETTINGS ............................ 3-51 ADJUST MENU ....................................................................... 3-52 CONFIGURE MENU .................................................................. 3-54 PERFORMANCE MONITOR .......................................................... 3-57 ARMREST COLOUR DISPLAY ....................................................... 3-62 POP- UP SCREENS ON COLOUR DISPLAY......................................... 3-64 PERFORMANCE MONITOR ON COLOUR DISPLAY ................................ 3-70 PROGRAMMING THE DISPLAYS .................................................... 3-73
  • 4. ALARM FUNCTIONS.................................................................. 3-76 ACCESSING STORED ERROR CODES ............................................. 3-78 WARNING AND ADVISORY SYMBOLS .............................................. 3-79 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT TRACTOR REFUELLING .............................................................. 4-1 STARTING THE UNIT STARTING THE ENGINE .............................................................. 4-3 GRID HEATER COLD START AID (where fitted) ...................................... 4-4 FUEL HEATER (where fitted) .......................................................... 4-5 COOLANT IMMERSION HEATER (where fitted) ...................................... 4-5 TRANSMISSION OIL HEATER (where fitted).......................................... 4-6 BOOSTING THE BATTERY............................................................ 4-7 STOPPING THE UNIT STOPPING THE ENGINE.............................................................. 4-8 AUTOMATIC ENGINE SHUTDOWN ................................................... 4-8 AUTOMATIC ENGINE SHUTDOWN WITH ENHANCED KEYPAD (where fitted) ..... 4-9 MOVING THE UNIT OPERATING IN COLD TEMPERATURES ............................................ 4-10 REVERSIBLE ENGINE FAN .......................................................... 4-11 5 TRANSPORT OPERATIONS PREPARING FOR ROAD TRANSPORT CARRYING THE TRACTOR ON A TRANSPORTER .................................. 5-1 SECURE THE HIGH VISIBILITY ROOF PANEL ....................................... 5-1 RECOVERY TRANSPORT TOWING THE TRACTOR .............................................................. 5-2 6 WORKING OPERATIONS GENERAL INFORMATION VARIABLE ENGINE POWER MANAGEMENT ........................................ 6-1 CONSTANT ENGINE SPEED.......................................................... 6-3 DIFFERENTIAL LOCK ................................................................. 6-6 FOUR WHEEL DRIVE ................................................................. 6-8 FRONT AXLE SUSPENSION (where fitted) .......................................... 6-10 AUTOMATED HEADLAND FUNCTIONS ............................................... 6-11 QUICK GUIDE......................................................................... 6-11 EXPLANATION OF SYMBOLS........................................................ 6-13 RECORDING AND RE-PLAYING ..................................................... 6-14 RECORDING A SEQUENCE ......................................................... 6-17
  • 5. RE-PLAYING A SEQUENCE.......................................................... 6-19 HEADLAND FUNCTION AND COLOUR DISPLAY SCREENS....................... 6-23 DELETING A SEQUENCE WITH COLOUR DISPLAY................................ 6-26 TRANSMISSION FOOT THROTTLE PEDAL ........................................................ 6-27 HAND THROTTLE ................................................................ 6-27 SHUTTLE LEVER ................................................................. 6-28 TRANSMISSION DISPLAY........................................................ 6-30 ERROR CODES................................................................... 6-32 SEMI POWERSHIFT TRANSMISSION ............................................. 6-33 TRANSMISSION OPERATION.................................................... 6-33 POWERSHIFT CONTROL LEVER................................................ 6-34 DRIVING THE TRACTOR......................................................... 6-35 SPEED MATCHING ............................................................... 6-37 AUTO SHIFT FUNCTION ......................................................... 6-38 AUTO SHIFTING IN FIELD MODE................................................ 6-39 AUTO SHIFTING IN ROAD MODE ............................................... 6-42 PROGRAMMING FORWARD AND REVERSE GEAR RATIOS .................. 6-45 SETTING THE SHARP SHUTTLE FUNCTION ................................... 6-46 CREEPER GEARS (where fitted) ................................................. 6-47 FULL POWERSHIFT TRANSMISSION ............................................. 6-48 TRANSMISSION OPERATION.................................................... 6-48 POWERSHIFT CONTROL LEVER................................................ 6-49 DRIVING THE TRACTOR......................................................... 6-50 SPEED MATCHING ............................................................... 6-52 AUTO SHIFT FUNCTION ......................................................... 6-53 AUTO SHIFTING IN FIELD MODE................................................ 6-54 AUTO SHIFTING IN ROAD MODE ............................................... 6-57 AUTO SHIFTING AND 'GO TO' MODES.......................................... 6-60 PROGRAMMING FORWARD AND REVERSE GEAR RATIOS .................. 6-62 CREEPER GEARS (where fitted) ................................................. 6-63 REAR POWER TAKE-OFF P.T.O. OPERATING PRECAUTIONS.............................................. 6-64 CHANGING THE P.T.O. OUTPUT SHAFT ........................................ 6-64 ATTACHING P.T.O. DRIVEN EQUIPMENT ....................................... 6-65 P.T.O. OPERATION................................................................ 6-66 THREE-SPEED P.T.O. SYSTEM .................................................. 6-71 GROUND DRIVE P.T.O. (where fitted) ............................................ 6-72 EXTERNAL P.T.O. CONTROLS................................................... 6-73 AUTO P.T.O. OPERATION ........................................................ 6-75 FRONT POWER TAKE OFF P.T.O. OPERATION................................................................ 6-78 AUTO P.T.O. OPERATION ........................................................ 6-80 REAR HITCH ELECTRONIC DRAFT CONTROL ................................................ 6-82 SETTINGS AND DISPLAY ........................................................ 6-86 ELECTRONIC DRAFT CONTROL OPERATION ................................. 6-88 EXTERNAL HITCH CONTROLS.................................................. 6-94
  • 6. FRONT HITCH SETTINGS AND ADJUSTMENTS ................................................ 6-96 HITCH OPERATION............................................................... 6-99 AUXILIARY FRONT COUPLERS (where fitted).................................. 6-104 EXTERNAL HITCH CONTROLS................................................. 6-106 FRONT HITCH MANAGEMENT ................................................. 6-107 HYDRAULIC REMOTE CONTROL VALVES REMOTE CONTROL VALVES ................................................... 6-113 OPERATING WITH REMOTE VALVES .......................................... 6-116 CONNECTING REMOTE CYLINDERS .......................................... 6-119 HYDRAULIC OIL LEVEL WHEN USING REMOTE HYDRAULIC EQUIPMENT 6-121 ELECTRO-HYDRAULIC REMOTE CONTROL VALVES (where fitted) REMOTE CONTROL VALVES ................................................... 6-123 SETTINGS AND ADJUSTMENTS ............................................... 6-130 SETTING THE REMOTE VALVE PRIORITY..................................... 6-136 CREATING TIMER PROGRAMMES ............................................. 6-138 CONNECTING REMOTE CYLINDERS .......................................... 6-145 OPERATING WITH REMOTE VALVES .......................................... 6-147 JOYSTICK OPERATION WITH A FRONT LOADER............................. 6-149 MID MOUNT REMOTE VALVES ................................................. 6-151 EXTERNAL EHR CONTROLS ................................................... 6-153 HYDRAULIC OIL LEVEL WHEN USING REMOTE HYDRAULIC EQUIPMENT 6-154 HYDRAULIC POWER BEYOND PORT HYDRAULIC POWER BEYOND FOR EXTERNAL SERVICES ................. 6-156 THREE POINT HITCH ATTACHING THREE-POINT HITCH EQUIPMENT .............................. 6-159 LIFT ROD ADJUSTMENT........................................................ 6-161 TOP LINK ADJUSTMENT........................................................ 6-163 FLEXIBLE LINK END ADJUSTMENT............................................ 6-164 QUICK HITCH .................................................................... 6-165 LINKAGE STABILISER ADJUSTMENT .......................................... 6-167 DRAWBARS AND TOWING ATTACHMENTS DRAWBARS AND TOWING ATTACHMENTS ................................... 6-170 SWINGING DRAWBARS......................................................... 6-173 AUTOMATIC PICK-UP HITCH ................................................... 6-176 REAR TOW HITCH............................................................... 6-178 TRAILER BRAKING SYSTEMS AIR-OPERATED TRAILER BRAKES ............................................ 6-184 AIR-OPERATED TRAILER BRAKES (Italy only)................................. 6-187 TRAILER BRAKE BIAS CONTROL .............................................. 6-188 AUXILIARY AIR SUPPLY CONNECTOR (where fitted).......................... 6-188 HYDRAULIC TRAILER BRAKES ................................................ 6-189 HYDRAULIC TRAILER BRAKES (Italy only)..................................... 6-190
  • 7. WHEEL TRACK ADJUSTMENT FRONT WHEEL TRACK ADJUSTMENT ........................................ 6-191 FRONT WHEEL ALIGNMENT ................................................... 6-194 STEERING STOPS .............................................................. 6-195 FRONT AXLE OSCILLATION STOPS ........................................... 6-195 FRONT FENDER................................................................. 6-196 REAR WHEEL TRACK ADJUSTMENT ............................................ 6-198 FLANGE TYPE AXLE (where fitted) ............................................. 6-198 BAR TYPE AXLE (where fitted) .................................................. 6-201 BALLASTING AND TYRES BALLASTING AND TYRES ...................................................... 6-205 IRON WEIGHTS (where fitted) ................................................... 6-208 LIQUID BALLAST ................................................................ 6-211 TYRE INFLATION ................................................................ 6-213 TYRE PRESSURES AND PERMISSIBLE LOADS .............................. 6-214 AUXILIARY POWER CONNECTIONS DIAGNOSTIC SOCKET .......................................................... 6-216 TRAILER SOCKET ELECTRICAL ............................................... 6-216 ELECTRICAL POWER CONNECTORS ........................................... 6-217 INTERNAL POWER CONNECTORS ............................................ 6-217 EXTERNAL POWER CONNECTORS ........................................... 6-219 7 MAINTENANCE GENERAL INFORMATION INTRODUCTION ....................................................................... 7-1 FUEL REQUIREMENT ................................................................. 7-2 BIODIESEL FUEL ...................................................................... 7-4 ENGINE OIL CHANGE................................................................. 7-5 PROTECTIVE DEVICES ............................................................... 7-6 LUBRICANTS AND COOLANTS....................................................... 7-8 TRACTOR JACKING POINTS ........................................................ 7-10 GENERAL SPECIFICATIONS......................................................... 7-10 CAPACITIES .......................................................................... 7-11 MAINTENANCE CHART Maintenance Chart .................................................................... 7-12 WHEN THE WARNING LAMP LIGHTS CHANGE ENGINE AIR CLEANER OUTHER ELEMENT ............................. 7-14 DRAIN FUEL SYSTEM WATER SEPARATOR........................................ 7-15 CHECK BRAKE FLUID LEVEL........................................................ 7-16 EVERY 10 HOURS OR EACH DAY CHECK ENGINE COOLANT LEVEL.................................................. 7-17 CHECK ENGINE OIL LEVEL.......................................................... 7-18 CHECK REMOTE CONTROL VALVE DRAIN BOTTLES ............................. 7-18 CHECK WINDSCREEN WASHER RESERVOIR ..................................... 7-19
  • 8. DRAIN AIR RESERVOIR ON AIR OPERATED TRAILER BRAKE ................... 7-19 FIRST 50 HOURS SERVICE OPERATIONS.............................................................. 7-20 EVERY 50 HOURS CLEAN CAB AIR FILTER ............................................................. 7-22 CLEAN SCR COVER AIR DUCTS .................................................... 7-23 CLEAN COOLER SECTION .......................................................... 7-24 ALL GREASE FITTINGS .............................................................. 7-25 CHECK FRONT AND REAR WHEEL NUTS.......................................... 7-32 CHECK TYRE PRESSURES AND TYRE CONDITION............................... 7-32 EVERY 100 HOURS INSPECT POLY V-BELT .............................................................. 7-33 INSPECT COMPRESSOR DRIVE BELT.............................................. 7-33 EVERY 300 HOURS CHECK BATTERY FLUID LEVEL..................................................... 7-34 ADJUST HANDBRAKE................................................................ 7-35 CHECK TRANSMISSION/REAR AXLE AND HYDRAULIC OIL LEVEL .............. 7-36 CHECK 4WD FRONT AXLE DIFFERENTIAL AND HUBS OIL LEVEL ............... 7-37 CHECK FRONT P.T.O. GEARBOX OIL LEVEL ....................................... 7-37 EVERY 600 HOURS CHANGE ENGINE OIL AND FILTER ................................................. 7-38 CHANGE FUEL PRE-FILTER AND FUEL FILTER ELEMENT........................ 7-40 CHANGE ENGINE AIR CLEANER OUTHER ELEMENT ............................. 7-41 CHANGE CHARGE PUMP OIL FILTER .............................................. 7-42 CHECK ENGINE AIR INTAKE CONNECTIONS ...................................... 7-43 CHECK TRANSMISSION OIL COOLER PIPE COUPLINGS ......................... 7-44 CLEAN DEF/ AdBlue INLINE FILTER................................................. 7-44 EVERY 1200 HOURS OR ANNUALLY CHANGE CAB AIR FILTERS.......................................................... 7-45 CHANGE MAIN OIL FILTER CARTRIDGE............................................ 7-46 CHANGE TRANSMISSION/ REAR AXLE AND HYDRAULIC OIL.................... 7-47 CHANGE 4WD DIFFERENTIAL OIL .................................................. 7-48 CHANGE 4WD PLANETARY HUB OIL ............................................... 7-49 CHANGE FRONT P.T.O. GEARBOX OIL ............................................. 7-49 GREASE REAR AXLE SHAFT BEARING ............................................ 7-50 EVERY 1200 HOURS OR EVERY 2 YEARS CHECK BATTERY FLUID LEVEL..................................................... 7-51 CHANGE DEF/ AdBlue INLINE FILTER............................................... 7-52 CHANGE ENGINE AIR CLEANER INNER ELEMENT................................ 7-53 CHECK VALVE TAPPET CLEARANCE ............................................... 7-54 CHANGE ENGINE COOLANT FLUID ................................................ 7-55 CHANGE AIR BRAKE DRIER RESERVOIR .......................................... 7-59 CHANGE POLY V-BELTS............................................................. 7-60
  • 9. EVERY 1800 HOURS OR EVERY 2 YEARS CHANGE ENGINE BREATHER FILTER .............................................. 7-62 EVERY 3600 HOURS OR EVERY 2 YEARS CHANGE DEF/ AdBlue MAIN FILTER ................................................ 7-63 EVERY 36 MONTHS SERVICE AIR CONDITIONER SYSTEM ............................................. 7-64 CHECK BATTERY FLUID LEVEL..................................................... 7-65 GENERAL MAINTENANCE CLEANING THE TRACTOR........................................................... 7-67 FUEL SYSTEM PRE- FILTER AND WATER TRAP................................... 7-69 BLEEDING FUEL INJECTION SYSTEM.............................................. 7-69 CHECK BRAKE PEDAL LATCHING/UNLATCHING .................................. 7-70 ADJUST CAB SUSPENSION (where fitted) .......................................... 7-71 ADJUST AUTOMATICK PICK- UP HITCH ............................................ 7-72 HEADLIGHT AND WORKLAMP ADJUSTMENT...................................... 7-73 BULB REPLACEMENT................................................................ 7-74 FUSES AND RELAYS................................................................. 7-78 PROTECTING ELECTRONIC AND ELECTRICAL SYSTEMS DURING BATTERY CHARGING OR WELDING ........................................................... 7-83 BATTERY REMOVAL AND INSTALLATION .......................................... 7-84 STORAGE TRACTOR STORAGE............................................................. 7-85 PREPARATION FOR USE AFTER STORAGE ................................... 7-85 8 TROUBLESHOOTING FAULT CODE RESOLUTION INTRODUCTION ................................................................... 8-1 ALARM(S) FAULT CODES AND SYMBOLS ............................................... 8-2 SYMPTOM(S) ENGINE ........................................................................ 8-4 TRANSMISSION ............................................................... 8-5 HYDRAULICS .................................................................. 8-5 THREE POINT HITCH ......................................................... 8-6 BRAKES........................................................................ 8-6 CAB............................................................................. 8-7 ELECTRICAL SYSTEM ........................................................ 8-7 9 SPECIFICATIONS GENERAL DIMENSIONS .................................................................. 9-1
  • 10. MAXIMUM OPERATING ANGLE .......................................................... 9-4 MAXIMUM OPERATING WEIGHTS ....................................................... 9-5 TRACTOR WEIGHTS ...................................................................... 9-5 CAPACITIES ............................................................................... 9-6 ENGINE .................................................................................... 9-7 FUEL SYSTEM............................................................................. 9-7 AIR CLEANER SYSTEM ................................................................... 9-8 COOLING SYSTEM ........................................................................ 9-8 TRANSMISSION ........................................................................... 9-8 REAR POWER TAKE-OFF................................................................. 9-9 FRONT POWER TAKE OFF ............................................................... 9-9 HYDRAULIC SYSTEM .................................................................... 9-10 THREE POINT HITCH .................................................................... 9-10 REMOTE CONTROL VALVES ............................................................ 9-12 THREE POINT HITCH FRONT ........................................................... 9-12 FRONT REMOTE VALVE COUPLERS ................................................... 9-12 BRAKES................................................................................... 9-13 STEERING ................................................................................ 9-13 ELECTRICAL EQUIPMENT............................................................... 9-14 GROUND SPEED CHART SEMI POWERSHIFT TRANSMISSION ...................... 9-15 GROUND SPEED CHART FULL POWERSHIFT TRANSMISSION ...................... 9-18 MINIMUM HARDWARE TIGHTENING TORQUES ....................................... 9-21 10 ACCESSORIES RADIO (where fitted) ...................................................................... 10-1 EXTERNAL REAR VIEW MIRRORS...................................................... 10-1 AUXILIARY HEADLIGHTS ................................................................ 10-3 ROTATING BEACON...................................................................... 10-4 FRONT- END LOADER FIXATION POINTS .............................................. 10-5 11 FORMS AND DECLARATIONS Service record 1st 50 hour, Owner copy .................................................. 11-1 Service record 1st 50 hour, Dealer copy .................................................. 11-3
  • 11. 1 - GENERAL INFORMATION 1 - GENERAL INFORMATION CE DECLARATION OF CONFORMITY [25014822] SS12B121 1 Here above is provided copy of the "EC" Declaration of Conformity (EC Declaration of Conformity acc to 2006/42/EC). The EC Declaration of Conformity is the manufacturer's declaration about equipment compliance to relevant EU pro- visions. Please keep the original document in a safe place. Local authorities may require you to show this document in order to assure compliance of your equipment. Translation of this declaration in your own country language is provided on the original document. 1 - 1
  • 12. 1 - GENERAL INFORMATION For your better and easier understanding of the document you'll find original text reproduced hereafter together with some notes. Clause of 2006/42/EC Annex II EN EC Declaration of conformity According to Directive 2006/42/EC. 1.A.1 We, [1] 1.A.2 Represented by Guiseppe Gavioli CNH Europe Holding S.A. 24, Boulevard Royal L- 2449 Luxembourg 1.A.3 declare under our sole responsibility, that the product: Agricultural tractor Trade Name: [2] Model: [3] Type: [4] Serial Number: [5] 1.A.4 to which this declaration relates, fulfils all the relevant provisions of the Directive 2006/42/EC, amended by [6] 1.A.7 For the relevant implementation of the provisions of the Directive, the following (harmonised) standards have been applied: • ISO 26322-1 part 1 or 2 Other standards: see Operators Manual 1.A.9 Place and date of the declaration: [7] 1.A.10 Name and signature of the authorised person: [8] HEALTH AND SAFETY RELATED STANDARDS APPLIED TO YOUR TRACTOR • ROPS PROTECTION is certified according to EN 15694. • FOPS level on your tractor cab is certified according to OECD Code 10. • HVAC (Heating, ventilation Air Conditioning) CAB is certified Category 1 according to EN 15695-1. • HV (Heating, ventilation) cab is certified Category 1 according to EN 15695-1. • NOISE EMISSION LEVELS are rated according to 2009/76/EC. • VIBRATION LEVELS are rated according to 78/764/ EEC. NOTE: See safety section 2 in this manual for further explanation and details on above mentioned standards and specific terminology. 1 - 2
  • 13. 1 - GENERAL INFORMATION METRIC AND IMPERIAL UNITS ABBREVIATIONS [25014842] Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) hectare ha acre ac square foot ft² square meter m² square inch in² square millimeter mm² square inch in² Electricity ampere A ampere A volt V volt V microfarad µF microfarad µF ohm Ω ohm Ω Force kilonewton kN pound lb newton N pound lb Force per length pound per foot lb/ft newton per meter N/m pound per inch lb/in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency − Rotational r/min r/min ª revolution per minute rpm revolution per minute rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in micrometer µm Mass kilogram kg pound lb gram g ounce oz milligram mg Mass per Mass milligram per kilogram mg/ kg Power kilowatt kW horsepower Hp watt W Btu per hour Btu/hr Btu per minute Btu/min Pressure or stress (Force per area) kilopascal kPa pound per square inch psi inch of mercury inHg pascal Pa inch of water inH2O megapascal MPa pound per square inch psi 1 - 3
  • 14. 1 - GENERAL INFORMATION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour h hour h minute min minute min second s second s Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter N m pound foot lb ft pound foot lb in Velocity kilometer per hour km/h mile per hour mph meter per second m/s foot per second ft/s millimeter per second mm/s inch per second in/s meter per minute m/min foot per minute ft/min Volume (includes Capacity) cubic meter m³ cubic yard yd³ cu yd liter l cubic inch in³ liter l US gallon US gal UK gallon UK gal US quart US qt UK quart UK qt milliliter ml fluid ounce fl oz Volume per time (includes Discharge and Flow rate) cubic meter per minute m³/min cubic foot per minute ft³/min liter per minute l/min US gallon per minute US gal/min milliliter per minute ml/min UK gallon per minute UK gal/min Sound power level and Sound pressure level decibel dB decibel dB Glossary Acronym Definition DEF Diesel Exhaust Fluid ISO International Organization for Standardization MSDS Material Safety Data Sheet NOx Nitrogen Oxide PPE Personal Protective Equipment SCR Selective Catalytic Reduction ULSD Ultra Low Sulfur Diesel % Percent < Less than > Greater than 1 - 4
  • 15. 1 - GENERAL INFORMATION TO THE OWNER [25014964] GENERAL INFORMATION This Manual has been prepared to assist you in the cor- rect procedure for running- in, driving and operating and for the maintenance of your new tractor. Read this Man- ual carefully. Your tractor is intended for use in normal and customary agricultural applications. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised dealer. He has factory trained personnel, genuine manufacturers’ parts and the necessary equipment to carry out all your service requirements. The specification are provided for your information and guidance. For further information concerning your tractor and equipment, consult your authorised dealer. All data given in this manual is subject to production varia- tions. Dimensions and weight are approximate only. The illustrations do not necessarily show tractors in standard condition or imply that these features are available in all countries. For exact information about any particular trac- tor, please consult your authorised dealer. Your tractor has been designed and built to give maxi- mum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble- free operation, it is important that the routine services, as specified on page 7-12 of this Manual, are carried out at the recommended intervals. OPERATORS MANUAL STORAGE The Operators Manual supplied with your tractor is an im- portant source of information and should be stored safely. The manual is written specifically for your tractor so it is important that you make a note of the print number and issue date which can be found on the cover. In the event the manual is lost or damaged it can be replaced with the correct version. A storage pocket for the Operators Manual can be found on the rear of the seat. The manual should be kept in this pocket at all times when not in use. ABOUT THIS MANUAL This manual gives information for use of your machine, as intended and under the conditions foreseen by the manu- facturer during normal operation and routine service and maintenance. Read and understand; keep it in good condition and al- ways safely store it in the provided pocket in the back of your seat for later easy retrieval. This manual does not contain all the information related to periodical service, converting and repairs to be carried out by professional service personnel. The Table of Contents page(s) are provided to have an overview of main manual’s topics. A detailed alphabetic index is available at the end of this manual for locating specific items. Normal operation • Normal operation means the use of the tractor for the purpose intended by the manufacturer by an op- erator familiar with the tractor and the mounted or towed equipment and complying with the informa- tion for operation and safe practices, as specified by the manufacturer in this manual and by the de- cals on the tractor and the equipment. • Normal operation includes the preparation and stor- age of the tractor, swinging components into work position and vice versa, adding or removing ballast and picking up and setting off attachments. • Normal operation includes the adjustment and set- ting of the tractor and equipment, for the specific condition of the field and/ or the crop. Routine service • Routine service and maintenance means activities that must be done daily by an operator familiar with the tractor characteristics and complying with the in- formation for routine service and safe practices, as specified by the manufacturer in this manual and by decals on the tractor, in order to maintain its proper function. Routine service includes activities such as fueling, cleaning, washing, topping up fluid levels, greasing, replacing of consumable articles such as lamp bulbs. Converting, periodical service and repair • Periodical service means activities that must be done at defined intervals by trained personnel fa- miliar with the tractor characteristics and which are complying with the information for periodical ser- vice and safe practices, as partly specified by the manufacturer in this manual and in other Company literature, in order to maintain the expected life time of the tractor. • Converting means activities that must be done by professional service personnel familiar with the trac- tor characteristics and complying with the informa- tion for converting, as partly specified by the manu- facturer in this manual, in assembly instructions or in other Company literature, in order to fit the tractor to a specific configuration. • Repair means activities that must be done by pro- fessional service personnel only familiar with the 1 - 5
  • 16. 1 - GENERAL INFORMATION tractor characteristics and complying with the infor- mation for repair, as specified by the manufacturer in the dealer’s workshop manual, in order to restore the proper function of the tractor after a failure or degradation of performance. CLEANING THE TRACTOR Your tractor is a state- of- the- art machine with sophisti- cated, electronic controls. This should be taken into con- sideration when cleaning the tractor, particularly if using a high pressure washer. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some of these machines is such that complete protection against water ingress cannot be guaranteed. When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, etc. Never direct a cold water jet at a hot engine or exhaust. Failure to comply with these rules will render the warranty null and void. SAFETY The pages in Section 2 list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor. FIRST 50 HOUR SERVICE In Section 11, at the back of this Manual, you will find the 50- hour service reports. NOTICE: It is important the 50 hour service is carried out as recommended to ensure your tractor provides op- timum performance and efficiency. After you have operated the tractor for 50 hours, take your tractor, together with this Manual, to your dealer. He will then perform the factory recommended 50 hour ser- vice and complete the service report sheets (pages 11-1 and 11-3). The first sheet (page 11-1) is your copy of the service performed. The second sheet (page 11-3) is the dealer’s copy and should be removed by the dealer after the service has been carried out. Ensure that you and the dealer sign both copies. SERVICE PARTS It should be pointed out that genuine parts have been ex- amined and approved by the Company. The installation and/ or use of ‘non- genuine’ products could have nega- tive effects upon the design characteristics of your tractor and thereby affect its safety. The Company is not liable for any damage caused by the use of ‘non- genuine’ parts and accessories. Only genuine replacement parts should be used. The use of non- genuine parts may invalidate le- gal approvals associated with this product. It is prohibited to carry out any modifications to the trac- tor unless specifically authorised, in writing, by the After Sales Service department of the Company. WARRANTY Your tractor is warranted according to legal rights in your country and the contractual agreement with the selling dealer. No warranty shall, however, apply if the tractor has not been used, adjusted and maintained according to the instructions given in the Operator’s Manual. USE OF BIODIESEL FUELS NOTICE: Before using Biodiesel fuels in your tractor, refer to the information on page 7-4 regarding the storage and use of Bio diesel fuels. EMISSION CONTROLS NOTE: The engine and fuel system on your machine is designed and built to government emissions standards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, le- gal action and possible confiscation of the machine until rework to original condition is completed. Engine service and/ or repairs must be done by a certified technician only! 1 - 6
  • 17. 1 - GENERAL INFORMATION PRODUCT IDENTIFICATION [22301066] The tractor and major components are identified using se- rial numbers and/ or manufacturing codes. Tractor identification data must be supplied to the dealer when requesting parts or service and will also be needed to aid in identifying the tractor if it is ever stolen. The following provides the locations of the identification data. SS10J178 1 Vehicle Identification Plate The vehicle identification plate (1) is located on the left- hand radiator support. Record the information on the sample identification plate provided below. SS10D342 2 SS10M161 3 Tractor Identification The serial number and model identification information is stamped on the front support (1). These numbers are also repeated on the vehicle identification plate reproduced above. BRL6441B 4 1 - 7
  • 18. 1 - GENERAL INFORMATION ENGINE IDENTIFICATION [22301086] The engine serial number and date of manufacture are stamped on the right- hand side of engine block (1) below the manifold. Record the number below. Engine Serial No.__________ BRJ4859B 1 The engine serial number is repeated on the information plate located on the left side of the engine oil pan. SS10K020 2 Further information relating to engine adjustments and emission level compliance are also shown on the engine information plate. NOTE: The details displayed on the engine information plate may change according to the country in which the tractor is sold. SS10M162 3 1 - 8
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  • 20. 1 - GENERAL INFORMATION DRIVELINE IDENTIFICATION [22301516] The serial number plate (1) is located on the transmission casing behind the battery carrier. This number is repeated on the vehicle identification plate. Record the information below for quick reference. Semi Powershift Transmission Driveline Serial No.__________ BRJ4857B 1 Full Powershift Transmission Driveline Serial No.__________ BRJ4856B 2 1 - 9