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Service Repair Manual
Models
416B Backhoe Loader
Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741403
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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Engines with 14 Bolt Housing Assembly
Illustration 1 g00632744
The flywheel housing has been removed for photographic purposes only.
1. Remove bolts (1) from housing (3).
2. Remove socket head bolts (2) from housing (3).
3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder
block.
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
Illustration 2 g00830867
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1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2.
2. Remove the one-piece housing assembly from the cylinder block.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01605362
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6205 Rear Seal Installer 1
1P-0510 Driver Group 1
B FT-2806 Alignment Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Engines with 14 Bolt Housing Assembly
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Clean the areas of the parts that will contact each other.
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Illustration 1 g00541839
3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make
sure that you install the seal to the correct depth in the housing. Refer to Specifications,
"Crankshaft Seals" for additional information.
4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil.
5. Install Tool (A) onto the crankshaft flange.
6. Put the new gasket for the housing in position on the dowels in the cylinder block.
Illustration 2 g00606404
7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) .
8. Position housing (3) on the dowels in the cylinder block.
9. Remove Tool (A) .
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Illustration 3 g00606340
The flywheel housing has been removed for photographic purposes only.
10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block.
11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft).
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and
dirt.
Illustration 4 g00831176
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Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the
crankshaft flange before installation.
2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the
cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the
plastic sleeve after the housing assembly is installed.
3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the
crankshaft flange.
Illustration 5 g00830867
4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the
cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft).
5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft).
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 23:43:52 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741450
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
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before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Support the engine with blocks or with a suitable lifting device on a flat level surface.
Illustration 1 g00541891
Typical example
2. Remove mounting bolts (1) from the top of flywheel housing (2).
Illustration 2 g00541892
Typical example
3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2).
4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block.
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5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced
hammer in order to separate flywheel housing (2) from the cylinder block. The weight of
flywheel housing (2) is approximately 32 kg (70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing.
Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if
necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace
the dowels, if necessary.
Illustration 3 g00541892
2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels
that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg
(70 lb).
3. Install mounting bolts (3).
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Illustration 4 g00541891
Typical example
4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block.
Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft).
Tighten the cast iron flywheel housing bolts to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
5. Remove Tooling (A) from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 23:44:49 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01461242
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Illustration 1 g00553762
Typical example
1. Remove three bolts (2) that hold thrust block (3) in position.
2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the
crankshaft pulley in position on the end of the crankshaft.
3. Remove crankshaft pulley (1) from the engine.
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Note: Some engines have a water immersion seal that is placed on the front cover. The seal has a
flexible lip on the front. The plastic mandrel that is supplied with the seal must be installed in the
seal when the crankshaft pulley is removed. This will ensure that the lip maintains the correct
shape.
Installation Procedure
Illustration 2 g00553762
Typical example
1. Remove the plastic mandrel, if necessary.
2. Put crankshaft pulley (1) in position on the crankshaft.
3. Apply 9S-3263 Thread Lock Compound to the threads of three bolts (2) .
4. Put thrust block (3) in position and align the holes with the holes in the end of the
crankshaft.
Note: It may be necessary to keep the crankshaft from rotating while you torque bolts (3).
Use the appropriate tools in order to keep the crankshaft from rotating.
5. Install three bolts (2) that hold the thrust block in position. Tighten bolts (2) to a torque of
115 N·m (85 lb ft).
End By: Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 23:45:45 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742537
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S...
2019/12/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00541748
Typical example
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Place Tooling (B) in the holes in order to remove crankshaft front seal (1). Use Tooling (B)
in each of the three holes to evenly remove the crankshaft front seal.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 4 23:46:42 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416B BACKHOE LOADER 8SG
Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742545
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6210 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the housing for the crankshaft front seal and inspect the housing for damage.
2. Lubricate the lip of the crankshaft front seal with clean engine oil.
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Illustration 1 g00541748
3. Place crankshaft front oil seal (1) into the housing.
NOTICE
Ensure that the lip of the crankshaft front seal that is spring loaded is
facing toward the inside of the front housing and that it is square with
the bore of the housing for the crankshaft front seal.
Illustration 2 g00622033
4. Use Tooling (A) to install crankshaft front oil seal (1).
5. Apply clean engine oil on the area of the crankshaft pulley that will be in contact with
crankshaft front seal (1).
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Wed Dec 4 23:47:39 UTC+0800 2019
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Caterpillar Cat 416B Backhoe Loader (Prefix 8SG) Service Repair Manual (8SG12000-14798).pdf

  • 2. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01741403 Crankshaft Rear Seal - Remove SMCS - 1161-011 Removal Procedure Start By: a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1/3 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Engines with 14 Bolt Housing Assembly Illustration 1 g00632744 The flywheel housing has been removed for photographic purposes only. 1. Remove bolts (1) from housing (3). 2. Remove socket head bolts (2) from housing (3). 3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder block. Engines with 10 Bolt Housing Assembly Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly. Illustration 2 g00830867 2/3 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. 1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2. 2. Remove the one-piece housing assembly from the cylinder block. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 4 23:42:55 UTC+0800 2019 3/3 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01605362 Crankshaft Rear Seal - Install SMCS - 1161-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-6205 Rear Seal Installer 1 1P-0510 Driver Group 1 B FT-2806 Alignment Tool 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Engines with 14 Bolt Housing Assembly 1. Inspect the condition of the gasket. Replace the gasket, if necessary. 2. Clean the areas of the parts that will contact each other. 1/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 1 g00541839 3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make sure that you install the seal to the correct depth in the housing. Refer to Specifications, "Crankshaft Seals" for additional information. 4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil. 5. Install Tool (A) onto the crankshaft flange. 6. Put the new gasket for the housing in position on the dowels in the cylinder block. Illustration 2 g00606404 7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) . 8. Position housing (3) on the dowels in the cylinder block. 9. Remove Tool (A) . 2/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 3 g00606340 The flywheel housing has been removed for photographic purposes only. 10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block. 11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft). Engines with 10 Bolt Housing Assembly Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly. 1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and dirt. Illustration 4 g00831176 3/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the crankshaft flange before installation. 2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the plastic sleeve after the housing assembly is installed. 3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the crankshaft flange. Illustration 5 g00830867 4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft). 5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft). End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 4 23:43:52 UTC+0800 2019 4/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01741450 Flywheel Housing - Remove and Install SMCS - 1157-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 Start By: a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install". b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers 1/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1. Support the engine with blocks or with a suitable lifting device on a flat level surface. Illustration 1 g00541891 Typical example 2. Remove mounting bolts (1) from the top of flywheel housing (2). Illustration 2 g00541892 Typical example 3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2). 4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block. 2/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. 5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced hammer in order to separate flywheel housing (2) from the cylinder block. The weight of flywheel housing (2) is approximately 32 kg (70 lb). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing. Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace the dowels, if necessary. Illustration 3 g00541892 2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg (70 lb). 3. Install mounting bolts (3). 3/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 4 g00541891 Typical example 4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block. Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft). Tighten the cast iron flywheel housing bolts to the following torque: M10 "8.8" ... 44 N·m (33 lb ft) M10 "10.9" ... 63 N·m (46 lb ft) M12 "8.8" ... 75 N·m (55 lb ft) M12 "10.9" ... 115 N·m (85 lb ft) 5. Remove Tooling (A) from the flywheel housing. End By: a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install". b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 4 23:44:49 UTC+0800 2019 4/4 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01461242 Crankshaft Pulley - Remove and Install SMCS - 1205-010 Removal Procedure Start By: A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Illustration 1 g00553762 Typical example 1. Remove three bolts (2) that hold thrust block (3) in position. 2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the crankshaft pulley in position on the end of the crankshaft. 3. Remove crankshaft pulley (1) from the engine. 1/2 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Note: Some engines have a water immersion seal that is placed on the front cover. The seal has a flexible lip on the front. The plastic mandrel that is supplied with the seal must be installed in the seal when the crankshaft pulley is removed. This will ensure that the lip maintains the correct shape. Installation Procedure Illustration 2 g00553762 Typical example 1. Remove the plastic mandrel, if necessary. 2. Put crankshaft pulley (1) in position on the crankshaft. 3. Apply 9S-3263 Thread Lock Compound to the threads of three bolts (2) . 4. Put thrust block (3) in position and align the holes with the holes in the end of the crankshaft. Note: It may be necessary to keep the crankshaft from rotating while you torque bolts (3). Use the appropriate tools in order to keep the crankshaft from rotating. 5. Install three bolts (2) that hold the thrust block in position. Tighten bolts (2) to a torque of 115 N·m (85 lb ft). End By: Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 4 23:45:45 UTC+0800 2019 2/2 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01742537 Crankshaft Front Seal - Remove SMCS - 1160-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-8145 Drill Bit 1 B 1U-7600 Slide Hammer Puller 1 Start By: a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers 1/2 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00541748 Typical example 1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1). 2. Place Tooling (B) in the holes in order to remove crankshaft front seal (1). Use Tooling (B) in each of the three holes to evenly remove the crankshaft front seal. Note: Do not damage the flange of the crankshaft during the removal process for the crankshaft front seal. NOTICE Ensure that the main lip is used in order to remove the crankshaft front seal. Do not damage the edge of the housing for the crankshaft front seal. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 4 23:46:42 UTC+0800 2019 2/2 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416B BACKHOE LOADER 8SG Configuration: 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 3054 Engine for Caterpillar Built Machines Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008 i01742545 Crankshaft Front Seal - Install SMCS - 1160-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-6210 Front Seal Installer 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Clean the housing for the crankshaft front seal and inspect the housing for damage. 2. Lubricate the lip of the crankshaft front seal with clean engine oil. 1/3 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 1 g00541748 3. Place crankshaft front oil seal (1) into the housing. NOTICE Ensure that the lip of the crankshaft front seal that is spring loaded is facing toward the inside of the front housing and that it is square with the bore of the housing for the crankshaft front seal. Illustration 2 g00622033 4. Use Tooling (A) to install crankshaft front oil seal (1). 5. Apply clean engine oil on the area of the crankshaft pulley that will be in contact with crankshaft front seal (1). End By: a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install". Wed Dec 4 23:47:39 UTC+0800 2019 2/3 416B Backhoe Loader 8SG12000-14798 (MACHINE) POWERED BY 3054 Engine(S... 2019/12/4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...