2. Shutdown SIS
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Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i02557471
Transmission (Power Shift) - Assemble
SMCS - 3030-016-PM; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-7055 Spring Compressor 1
B
152-7085 (1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
C 6V-2157 Link Bracket 1
D 8T-5096 Indicator 1
E 1U-5702 Repair Stand 1
( 1 )
CE Compliant
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
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3. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Illustration 1 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
Reverse Shaft
Illustration 2 g00730943
1. Install seal (195) and the O-ring on piston (195) .
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4. Illustration 3 g00731347
2. Install piston assembly (194) .
Illustration 4 g00731350
3. Install spring assembly (193) .
Illustration 5 g00731351
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (192) .
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13. Illustration 27 g00731865
12. Install retaining ring (143) .
Illustration 28 g00731866
13. Heat bearing (142) to 135 °C (275 °F). Install bearing (142) .
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14. Illustration 29 g00731867
14. Install four rings (141) .
Illustration 30 g00731868
15. Install seal (176) and the O-ring on piston (177) .
Illustration 31 g00731870
16. Install piston assembly (178) .
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16. Illustration 32 g00731871
17. Install spring assembly (175) .
Illustration 33 g00731897
18. Use tooling (A) in order to compress the spring assembly. Install retaining ring (174) .
Illustration 34 g00731898
19. Install eight friction discs (172) and eight plates (173) .
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