The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and gives step-by-step procedures for removing the flywheel housing which include removing the electric starting motor and flywheel first. Instructions are also provided for installing the flywheel housing which include checking for correct installation after installation is complete.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...ikdkdmddm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
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Similar to Caterpillar Cat 323D SA Excavator (Prefix NES) Service Repair Manual (NES00001 and up).pdf
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...ikdkdmddm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
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This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
This document provides specifications, maintenance schedules, and repair procedures for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes sections on specifications, planned maintenance, adjustments, electrical systems, transmissions, and safety practices. The planned maintenance section outlines inspection and lubrication intervals, with tasks grouped into daily, monthly, quarterly, biannual, and annual maintenance checks.
Clark C500, Y350 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y300L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark CMP 45 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 50S Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CGP 70 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGC 70 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGC 40 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to perform them, and the service manual group where the task is covered.
Clark C500, Y300S Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Records of inspections should be kept and repairs authorized by the appropriate personnel.
Clark C500, Y225S Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance and repair are outlined.
Clark C500, Y180 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and should not be distributed. The document contains diagrams and descriptions of various forklift components and systems, grouped by number. Safety warnings and instructions for safe maintenance practices are also provided.
Clark C500, Y250S Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y225L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark C500, Y200 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and recommends using a PM report form to document the inspections. Safety precautions are described, such as disconnecting the battery before working on electrical components. A visual inspection process is outlined to check for issues like leaks, loose or damaged parts, and worn components. Inspections of specific systems like the uprights, forks, and hydraulic lines are detailed. Record-keeping of inspection results is advised to aid in maintenance planning.
Clark C15-32C LG Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely maintaining a forklift truck. It describes how to safely raise the truck using blocks or jacks, including lifting the front with chains under the upright rails or jacking under designated frame points. Blocking procedures are outlined to securely support lifted components like the upright for maintenance access. Workers are advised to follow manufacturer safety guidelines and use adequately rated equipment for any lifting, jacking or maintenance tasks.
Caterpillar Cat 336F L Excavator (Prefix RKB) Service Repair Manual (RKB00001...f7useijdkdmd1
This document provides instructions for disassembling the travel motor on a 336F L excavator. It describes 27 steps to remove components such as the motor head assembly, springs, seals, relief valves, plugs and port plate. Tools required include a transmission repair stand, lifting eye assembly, driver group, retaining ring pliers and bearing puller group. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:25:19 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:26:18 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:28:17 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:29:16 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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