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8.5 Frictional Forces on Flat Belts
Whenever belt drives or hand brakes are
designed, it is necessary to determine the
frictional forces developed between the belt and
its contacting surfaces
Consider the flat belt which passes over a
fixed curved surface such that
the total angle of belt to surface
contact in radians is β and the
coefficient of friction between
the two surfaces is µ
8.5 Frictional Forces on Flat Belts

 Determine the tension T2 in the belt which is
 needed to pull the belt CCW over the surface
 and overcome both the frictional forces at
 the surface of contact and the known tension
 T1
 Obviously T2 > T1
8.5 Frictional Forces on Flat Belts
Frictional Analysis
  Consider FBD of the belt segment in contact with
  the surface
  Normal force N and the frictional force F, acting at
  different points on the belt, vary both in
  magnitude and direction
  Due to this unknown force distribution, analysis
  the problem by studying the
  forces acting on a differential
  element of the belt
8.5 Frictional Forces on Flat Belts

Frictional Analysis
  Consider FBD of an element having a length ds
  Assuming either impending motion or motion of
  the belt, the magnitude of the frictional force
             dF = µ dN
  This force opposes the sliding
  motion of the belt and thereby
  increases the magnitude of the
  tensile force acting in the belt by dT
8.5 Frictional Forces on Flat Belts
Frictional Analysis
   Applying equilibrium equations
        ∑ Fx = 0;
             dθ                        dθ 
       T cos     + µdN − (T + dT ) cos    =0
              2                         2 
       ∑ Fy = 0;
                            dθ           dθ 
        dN − (T + dT ) sin      − T sin     =0
                             2            2 
  Since dθ is of infinitesimal size, sin(θ/2) and cos (θ/2)
  can be replaced by dθ/2 and 1 respectively
  Product of the two infinitesimals dT and dθ/2 may be
  neglected when compared to infinitesimals of the first
  order
8.5 Frictional Forces on Flat Belts

Frictional Analysis
µdN = dT
dN = Tdθ
dT
   = µdθ
T
Solving
T = T1 , θ = 0, T = T2 , θ = β
 T2 dT      β
∫T1 T = µ ∫0 dθ
   T
In 2 = µβ
   T1
T2 = T1e µβ
8.5 Frictional Forces on Flat Belts

Frictional Analysis
  T2 is independent of the radius of the drum
  and instead, it is a function of the angle of
  belt to surface contact, β
  This equation is valid for flat belts placed on
  any shape of contacting surface
  For application, it is valid only when
  impending motion or motion occurs
8.5 Frictional Forces on Flat Belts

Example 8.9
The maximum tension that can be developed In the cord is
500N. If the pulley at A is free to rotate and the coefficient of
static friction at fixed drums B and C is µs = 0.25, determine
the largest mass of cylinder that can be lifted by the cord.
Assume that the force F applied at the end of the cord is
directed vertically downward.
8.5 Frictional Forces on Flat Belts
Solution
  Lifting the cylinder, which has a weight of W =
  mg, causes the cord to move CCW over the
  drums at B and C, hence, the maximum tension
  T2 in the cord occur at D
  Thus, T2 = 500N
  For section of the cord passing
  over the drum at B
  180° = π rad, angle of contact
  between the drum and the cord
  β = (135°/180°)π = 3/4π rad
8.5 Frictional Forces on Flat Belts

Solution

           T2 = T1e µ s β ;
           500 N = T1e 0.25[(3 / 4 )π ]
                     500 N               500 N
           T1 =                        =       = 277.4 N
                  e 0.25[(3 / 4 )π ]      1.80

  Since the pulley at A is free to rotate, equilibrium
  requires that the tension in the cord remains the
  same on both sides of the pulley
8.5 Frictional Forces on Flat Belts

Solution
  For section of the cord passing over the drum at C
            W < 277.4N

    T2 = T1e µ s β ;
    277 n = We0.25[(3 / 4 )π ]
    W = 153.9 N


       W   153.9 N
    m=   =         2
                     = 15.7 kg
       g 9.81m / s

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6161103 8.5 frictional forces on flat belts

  • 1. 8.5 Frictional Forces on Flat Belts Whenever belt drives or hand brakes are designed, it is necessary to determine the frictional forces developed between the belt and its contacting surfaces Consider the flat belt which passes over a fixed curved surface such that the total angle of belt to surface contact in radians is β and the coefficient of friction between the two surfaces is µ
  • 2. 8.5 Frictional Forces on Flat Belts Determine the tension T2 in the belt which is needed to pull the belt CCW over the surface and overcome both the frictional forces at the surface of contact and the known tension T1 Obviously T2 > T1
  • 3. 8.5 Frictional Forces on Flat Belts Frictional Analysis Consider FBD of the belt segment in contact with the surface Normal force N and the frictional force F, acting at different points on the belt, vary both in magnitude and direction Due to this unknown force distribution, analysis the problem by studying the forces acting on a differential element of the belt
  • 4. 8.5 Frictional Forces on Flat Belts Frictional Analysis Consider FBD of an element having a length ds Assuming either impending motion or motion of the belt, the magnitude of the frictional force dF = µ dN This force opposes the sliding motion of the belt and thereby increases the magnitude of the tensile force acting in the belt by dT
  • 5. 8.5 Frictional Forces on Flat Belts Frictional Analysis Applying equilibrium equations ∑ Fx = 0;  dθ   dθ  T cos  + µdN − (T + dT ) cos =0  2   2  ∑ Fy = 0;  dθ   dθ  dN − (T + dT ) sin   − T sin  =0  2   2  Since dθ is of infinitesimal size, sin(θ/2) and cos (θ/2) can be replaced by dθ/2 and 1 respectively Product of the two infinitesimals dT and dθ/2 may be neglected when compared to infinitesimals of the first order
  • 6. 8.5 Frictional Forces on Flat Belts Frictional Analysis µdN = dT dN = Tdθ dT = µdθ T Solving T = T1 , θ = 0, T = T2 , θ = β T2 dT β ∫T1 T = µ ∫0 dθ T In 2 = µβ T1 T2 = T1e µβ
  • 7. 8.5 Frictional Forces on Flat Belts Frictional Analysis T2 is independent of the radius of the drum and instead, it is a function of the angle of belt to surface contact, β This equation is valid for flat belts placed on any shape of contacting surface For application, it is valid only when impending motion or motion occurs
  • 8. 8.5 Frictional Forces on Flat Belts Example 8.9 The maximum tension that can be developed In the cord is 500N. If the pulley at A is free to rotate and the coefficient of static friction at fixed drums B and C is µs = 0.25, determine the largest mass of cylinder that can be lifted by the cord. Assume that the force F applied at the end of the cord is directed vertically downward.
  • 9. 8.5 Frictional Forces on Flat Belts Solution Lifting the cylinder, which has a weight of W = mg, causes the cord to move CCW over the drums at B and C, hence, the maximum tension T2 in the cord occur at D Thus, T2 = 500N For section of the cord passing over the drum at B 180° = π rad, angle of contact between the drum and the cord β = (135°/180°)π = 3/4π rad
  • 10. 8.5 Frictional Forces on Flat Belts Solution T2 = T1e µ s β ; 500 N = T1e 0.25[(3 / 4 )π ] 500 N 500 N T1 = = = 277.4 N e 0.25[(3 / 4 )π ] 1.80 Since the pulley at A is free to rotate, equilibrium requires that the tension in the cord remains the same on both sides of the pulley
  • 11. 8.5 Frictional Forces on Flat Belts Solution For section of the cord passing over the drum at C W < 277.4N T2 = T1e µ s β ; 277 n = We0.25[(3 / 4 )π ] W = 153.9 N W 153.9 N m= = 2 = 15.7 kg g 9.81m / s