The global yeast production industry is expected to grow at a CAGR of 8.9% from 2016 to 2021. Demand for yeast and yeast-based products is increasing worldwide due to changing lifestyles and increasing incomes in Asia-Pacific regions. The document provides an overview of the yeast production process and industry trends. It also includes a feasibility analysis of establishing a yeast production plant in India, with projections for capital costs, profits, cash flows and other key financial metrics over a 5-year period.
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Yeast Production Industry, Global Market is Expected to Grow at CAGR of 8.9% over the Period 2016-2021, Yeast from Molasses
1. Yeast Production Industry
Global Market is Expected to Grow at CAGR
of 8.9% over the Period 2016-2021
Yeast from Molasses, Baker's Yeast Production
Manufacturing Plant, Detailed Project Report, Profile, Business
Plan, Industry Trends, Market Research, Survey, Manufacturing
Process, Machinery, Raw Materials, Feasibility Study,
Investment Opportunities, Cost and Revenue, Plant Economics,
Production Schedule, Working Capital Requirement, Plant
Layout, Process Flow Sheet, Cost of Project, Projected Balance
Sheets, Profitability Ratios, Break Even Analysis
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Introduction
There is increasing demand for yeast and yeast based
products from all over the world. The potential for
expansion in India is very large with countries own
demand and export potential from neighboring countries.
As one of the largest cane sugar producer country, India
has sufficient supply of cane molasses which is the main
raw material for yeast industry. Production steps are
molasses and other raw material preparation, culture or
seed yeast preparation, fermentation and harvesting and
filtration and packaging.
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The growth of Baker’s yeast market is directly linked to the
increasing trend of processed and fast food consumption,
especially bakery items. Baker’s yeast market in developing
countries is touching new highs with increasing demand for
processed foods and a consistent growth in Bakery items
production. Increasing number of nuclear families and working
women in India particularly in urban and semi urban areas and
changing food consumption habits and pattern of people, will
drive the growth of Bakery industry and in turn the growth of
Baker’s yeast demand.
4. Fresh yeast is extremely perishable and requires
refrigeration. It is widely used in bakery products such as
breads and pastries as it has good rising qualities and
provides excellent taste.
The types of yeast include baker’s, brewer’s, wine, feed, bio-
ethanol yeast, and other such as nutritional yeast, lactic
yeast etc. The application of yeast in food industry includes
bakery products, alcoholic beverages, non-alcoholic
beverages, prepared food products, and other such as dairy
products, savory, etc.
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Yeast is one of the mostly and commonly used
microorganisms in the manufacturing of food and
beverages. Yeast has tremendous market opportunities in
the food industry around the world. The demand for yeast-
based products is continuously increasing in the Asia-
Pacific region due to changing lifestyles and increasing
disposal income of consumers who demand more
processed food such as bakery products. The global
market for yeast is expected to grow at CAGR of 8.9% over
the period 2016-2021.
6. Few Indian Major Players are as under
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A B Mauri India Pvt. Ltd.
Kalyani Breweries Ltd.
Kothari Fermentation & Biochem Ltd.
Mauri Yeast India Pvt. Ltd.
7. Project at a Glance
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COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development
Exp. 0.00 40.00 40.00Capital 0.00 162.27 162.27
Buildings 0.00 130.25 130.25Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 276.25 276.25Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 15.00 15.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 93.00 93.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees &
Exp. 0.00 25.00 25.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 486.80 486.80
Preliminary& Pre-operative
Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 25.00 25.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 39.57 39.57
TOTAL 0.00 649.07 649.07TOTAL 0.00 649.07 649.07
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Project at a Glance
Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payou
t
Probab
le
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
Rs Rs Rs Rs Rs % Rs % Rs %
1-
2 5.53 9.98 15.53 24.00 0.00 100.00 5.53 0.00 5.53 1.00 0.00
2-3 8.60 12.47 24.13 18.00 0.00 100.00 8.60 0.00 8.60 1.00 0.00
3-4 11.65 15.03 35.78 12.00 0.00 100.00 11.65 0.00 11.65 1.00 0.00
4-5 14.63 17.58 50.41 6.00 0.00 100.00 14.63 0.00 14.63 1.00 0.00
5-6 17.52 20.11 67.92 0.00 0.00 100.00 17.52 0.00 17.52 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt /
-
Depos
its
Debt
Equity
as-
Equity
Total
Net
Worth
Retu
rn on
Net
Wort
h
Profitability Ratio Assets
Turnov
er
Ratio
Curre
nt
Ratio
Individ
ual
Cumula
tive
Over
all
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.43 1.43 1.55 1.55 2.24
14.71
% 7.91% 5.73%
624.3
0
39.87
% 1.97 1.02
2-3 1.75 1.58 0.75 0.75 1.26
17.02
% 11.48% 7.64%
728.3
4
39.87
% 2.11 1.37
3-4 2.14 1.75 2.15 0.34 0.34 0.73
18.61
% 14.03% 9.05%
832.3
9
39.87
% 2.12 1.79
4-5 2.62 1.94 0.12 0.12 0.43
19.72
% 15.87%
10.11
%
936.4
4
39.87
% 2.03 2.26
5-6 3.19 2.15 0.00 0.00 0.26
20.48
% 17.21%
10.89
%
1040.
49
39.87
% 1.90 3.73
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 52.78%
Total BEP (% of Installed Capacity) 56.82%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 29.55%
Payback Period of the Project is ( In Years ) 2.814 Years
Fixed Assets Coverage Ratio ( No. of times ) 7.747
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12. Major Queries/Questions Answered in the Report?
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1. What is Yeast Production industry ?
2. How has the Yeast industry performed so far and
how will it perform in the coming years ?
3. What is the Project Feasibility of a Yeast Plant ?
4. What are the requirements of Working Capital
for setting up a Yeast plant ?
13. 5. What is the structure of the Yeast Business and
who are the key/major players ?
6. What is the total project cost for setting up Yeast
plant ?
7. What are the operating costs for setting up a Yeast
Production plant ?
8. What are the machinery and equipment
requirements for setting up a Yeast plant ?
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14. 9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a Yeast
Production plant ?
10. What are the requirements of raw material for
setting up a Yeast Manufacturing Plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up a Yeast plant ?
12. What is the Manufacturing Process and
Formulations of a Yeast from Molasses plant ?
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13. What is the total size of land required for setting
up a Yeast plant ?
14. What will be the income and expenditures for a
Yeast Production project ?
15. What are the Projected Balance Sheets of a Yeast
Production plant ?
16. What are the requirement of utilities and
overheads for setting up a Yeast plant?
17. What is the Built up Area Requirement and cost
for setting up a Yeast Business?
16. 18. What are the Personnel (Manpower)
Requirements for setting up a Yeast Business?
19. What are Statistics of Import & Export for Yeast
Production ?
20. What is the time required to break-even?
21.What is the Break-Even Analysis of a Yeast plant?
22.What are the Project financials of a Yeast plant?
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17. 23. What are the Profitability Ratios of a Yeast
Production plant?
24. What is the Sensitivity Analysis-Price/Volume of
a Yeast plant?
25. What are the Projected Pay-Back Period and
IRR of a Yeast plant?
26. What is the Process Flow Sheet Diagram of a
Yeast project?
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18. 27. What are the Market Opportunities for setting
up a Yeast plant?
28. What is the Market Study and Assessment for
setting up a Yeast plant?
29. What is the Plant Layout for setting up a
Yeast Business?
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1. PROJECT LOCATION
1.1. District Profile & Geotechnical Site
Characterization
1.1.1. General
1.1.2. Location & Geographical Area
1.1.3. Topography
1.1.4. Administrative set up
1.1.5. Map
1.1.6. Industry at a Glance
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8. FINANCIALS & COMPARISON OF MAJOR
INDIAN PLAYERS/COMPANIES
8.1. About Financial Statements of CMIE
Database
8.2. Profits & Appropriations
8.3. Total Liabilities
8.4. Total Assets
8.5. Net Cash Flow from Operating Activities
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8.6. Section – I
8.6.1. Name of Company with Contact Details
8.6.2. Name of Director(S)
8.6.3. Plant Capacity
8.6.4. Location of Plant
8.6.5. Capital Expenditure Projects
8.6.6. Name of Raw Material(S)
Consumed With Quantity & Cost
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8.7. Section – II
8.7.1. Assets
8.7.2. Cash Flow
8.7.3. Cost as % Ge of Sales
8.7.4. Forex Transaction
8.7.5. Growth in Assets & Liabilities
8.7.6. Growth in Income & Expenditure
8.7.7. Income & Expenditure
8.7.8. Liabilities
8.7.9. Liquidity Ratios
8.7.10. Profitability Ratio
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12.1. Raw Material Used
12.2. Machinery & Equipment requirement
12.3. Process Description
13. PROCESS FLOW DIAGRAM
14. FACTORS AFFECTING YEAST GROWTH
15. TESTING OF BAKER’S YEAST
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19.1. Name of Company with Contact
Details
19.2. Name of Director(s)
19.3. Location of Plant
19.4. Name of Raw Material(s) Consumed
with Quantity & Cost
20. SUPPLIERS OF PLANT & MACHINERY
21. SUPPLIERS OF RAW MATERIAL
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22. PRODUCT & MACHINERY PHOTOGRAPHS
22.1. Product Photographs
22.2. Machinery Photographs
22.3. Raw Material Photographs
23. PLANT LAYOUT
31. Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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32. • Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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33. • Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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34. • Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
36. • Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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38. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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39. • Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/ Items
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40. • Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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42. • Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P
& M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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46. Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Yeast from Molasses” provides an insight into
the Yeast Production market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Yeast from Molasses project. The
report assesses the market sizing and growth of the Indian Yeast
from Molasses Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with the
dilemma of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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47. • Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
the Yeast from Molasses sector in India along with its business
prospects. Through this report we have identified Yeast from
Molasses project as a lucrative investment avenue.
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Yeast from Molasses
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