1) The document provides step-by-step instructions for disassembling and assembling the final drive of an excavator.
2) It details 33 steps for disassembly, including removing bolts, seals, gears, and other components.
3) The 33 steps for assembly describe installing bearings, seals, gears, and other parts in reverse order of disassembly. Precise alignment and cleanliness are emphasized throughout.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...fusjekddud3e
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...udjkdsdmmd
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...jiaozhao12657
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual Instant ...fskekkdmdmdm3e
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...tuj661406
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...fjkskkedmm4r
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 13 steps for reassembling the final drive, including pressing bearings into the main housing, determining the correct shim thickness, installing seals and pins, and reattaching removed components in the reverse order of disassembly. The goal is to disassemble, clean, replace worn parts, and reassemble the final drive while maintaining cleanliness and applying lubricants.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...f8usueijdmm
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...shuangminzou
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...fusjekddud3e
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...udjkdsdmmd
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...jiaozhao12657
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual Instant ...fskekkdmdmdm3e
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...tuj661406
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...fjkskkedmm4r
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 13 steps for reassembling the final drive, including pressing bearings into the main housing, determining the correct shim thickness, installing seals and pins, and reattaching removed components in the reverse order of disassembly. The goal is to disassemble, clean, replace worn parts, and reassemble the final drive while maintaining cleanliness and applying lubricants.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...f8usueijdmm
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...shuangminzou
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual Instant ...fujkskemdmdm4r
The document provides instructions to disassemble and assemble the final drive of an excavator. Key steps include:
1. Removing the final drive cover, carrier assembly, ring gears, and other components.
2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator. It describes 33 steps to disassemble the components of the final drive including removing gears, shafts, seals, and housings. It then describes 13 steps for reassembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals, and reattaching housing components. Tools and safety precautions are also listed.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and main housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 L Excavator (Prefix SGB) Service Repair Manual (SGB0000...f8usiejdkmdd
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and describes each step of the disassembly process, which includes removing covers, plates, gears, seals and other components. The assembly section then describes reversing each step and provides notes on cleaning, lubrication and installing new seals and O-rings during reassembly.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...yu5676962
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and adjusting shims. Cleanliness is emphasized throughout to prevent contamination of parts.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar cat 318 d2 l excavator (prefix sgb) service repair manual (sgb000...f9oseikkdks
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and describes each step of the disassembly process, which includes removing covers, plates, gears, seals and other components. The assembly section then describes reversing each step and provides notes on cleaning, lubrication and installing new seals and O-rings during reassembly.
Caterpillar cat 318 d2 l excavator (prefix sgb) service repair manual (sgb000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and describes each step of the disassembly process, which includes removing covers, plates, gears, seals and other components. The assembly section then describes reversing each step and provides notes on cleaning, lubrication and installing new seals and O-rings during reassembly.
Caterpillar Cat 318D2 L Excavator (Prefix SGB) Service Repair Manual (SGB0000...jfkskmmdmdm
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 318D2 L Excavator (Prefix SGB) Service Repair Manual (SGB0000...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the disassembled components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 315D L Excavator (Prefix KBD) Service Repair Manual (KBD00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. It describes 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then describes 31 steps for assembly, including pressing in bearings, determining shim thickness, installing seals and gears, and reassembling carrier assemblies. Precautions are given to clean parts and apply sealant or lubricant during assembly.
The document provides instructions for disassembling and assembling the swivel and swing motor components of an excavator. It describes removing 11 parts from the swivel including covers, seals, bolts and housings. It also details removing 18 parts from the swing motor such as valves, fittings, seals, springs and pistons. Proper cleaning and installation procedures are noted to prevent contamination. Tools required are listed for each job.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
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Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HBP
Configuration: 318D2 L Excavator HBP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR7326-02 Publication Date -01/11/2016 Date Updated -10/11/2016
i05453130
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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2. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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3. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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4. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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5. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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7. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
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8. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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9. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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10. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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11. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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12. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 18 00:03:04 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HBP
Configuration: 318D2 L Excavator HBP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR7326-02 Publication Date -01/11/2016 Date Updated -10/11/2016
i05453369
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
D 439-3940 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H - Loctite C5-A Anti-Seize Lubricant
F - Loctite High Flex From-In-Place Gasket
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
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14. 2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counter bore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
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15. Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8819 lb) on the
bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2205 ± 221 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y).
Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of gear (26). Take
measurements at several different locations around the gear. Compute the average of
the measured dimensions and record the number. Call this Dimension (X).
g. The thickness of the shims is equal to (X − Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
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16. Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18). Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28).
Illustration 7 g00708214
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17. 9. Apply Tooling (H) to the surfaces that contact pins (30).
10. Install alignment pins (30).
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26).
Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
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18. Illustration 10 g00708187
13. Install gear (26).
14. Install bolts (25) in gear (26). Install the bolts in an even pattern until the gear is seated
against the bearing. Tighten bolts (25) in a crisscross pattern.
Illustration 11 g00708186
15. Install O-ring seal (24) to main housing (18).
Illustration 12 g00708175
16. Assemble carrier assembly (15), as follows.
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19. Illustration 13 g00708220
a. Install bearings (22) in planetary gear (23).
b. Install thrust washers (21) and planetary gear (23) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (19) in the carrier assembly.
d. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 14 g00513451
e. Orient the split in spring pin (20) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
17. Repeat Steps 16.a through 16.e in order to install the remaining planetary gears in the carrier
assembly.
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20. Illustration 15 g00708172
18. Install a lifting sling through the middle of carrier assembly (15). Fasten a 12.7 mm
(0.50 inch) shackle to the suitable lifting device.
19. Install carrier assembly (15) on the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Remove the shackle and the suitable lifting device.
Illustration 16 g00713148
21. Apply Tooling (F) to the mating surface of ring gear (17b).
22. Install ring gear (17a) on ring gear (17b).
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21. Illustration 17 g00708184
23. Fasten a suitable lifting device to ring gears (17), as shown. Install the ring gears to main
housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 18 g00708325
24. Install spacer (16) in the carrier assembly.
Illustration 19 g00708162
25. Install sun gear (14) in carrier assembly (15).
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22. Illustration 20 g01304883
Illustration 21 g00708218
26. Assemble carrier assembly (7), as follows.
a. Install bearing (12) in planetary gear (13).
b. Install thrust washers (11) and planetary gear (13) in the carrier assembly.
c. Install planetary shaft (9) in the carrier assembly.
d. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 22 g00513451
e. Orient the split in spring pin (10) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
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23. 27. Repeat Steps 26.a through 26.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 23 g00708092
28. Install carrier assembly (7) in the ring gear. The weight of carrier assembly (7) is
approximately 14 kg (30 lb).
29. Install sun gear (8) in carrier assembly (7).
30. Install spacer (6) in carrier assembly (7).
Illustration 24 g00708235
31. Install new O-ring seals (5) on plugs (4) that were in the cover.
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24. Illustration 25 g00708091
32. Install plugs (4) in cover (2). Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Install thrust plate (3) in cover (2).
34. Apply Tooling (F) to the mating surface of the ring gear.
Illustration 26 g00708090
35. Fasten Tooling (B) and a suitable lifting device to cover (2), as shown. The weight of cover
(2) is approximately 32 kg (70 lb). Install cover (2).
36. Remove Tooling (B) and install the setscrews in cover (2).
Illustration 27 g00708089
37. Install bolts (1) and the washers that hold the cover in position. Tighten bolts (1) in a
crisscross pattern.
38. Remove the final drive from Tooling (A). The combined weight of the final drive and final
drive sprocket is approximately 310 kg (683 lb).
End By:
a. Install the final drive.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HBP
Configuration: 318D2 L Excavator HBP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR7326-02 Publication Date -01/11/2016 Date Updated -10/11/2016
i07192988
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C - Loctite C5A Copper Anti-Seize -
Table 2
Torque Values of Bolts (3)
Bolt Size Torque
M16 90 ± 15 N·m (66 ± 11 lb ft) and turn an additional angle of 60 ± 5 degrees.
M20 150 ± 25 N·m (111 ± 18 lb ft) and turn an additional angle of 55 ± 5 degrees.
M24 250 ± 25 N·m (184 ± 18 lb ft) and turn an additional angle of 45 ± 5 degrees.
M30 500 ± 50 N·m (369 ± 37 lb ft) and turn an additional angle of 50 ± 5 degrees.
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26. Illustration 1 g00712767
1. Attach Tooling (B) and a suitable lifting device to final drive (1). The weight of final drive
(1) and the sprocket is approximately 312 kg (688 lb). Position the final drive in the frame.
Illustration 2 g00712737
Note: Make sure that bolt holes (2) for the travel motor are in the correct position.
Note: Make sure that bolts (3), the washers, the motor housing, and the frame are clean and
free of protective coating and oil.
2. Before assembly remove all compounds, oil, and dust from the female threads.
3. Apply Tooling (C) to the threads of bolt (3). Install bolts (3) and the washers in the final
drive. Tighten bolts (3) to a torque specified in Table 2.
4. Refer to Service Magazine, M0083843, "An Improved Bolt Tightening Procedure for the
Critical Joints Is Now Used on All Excavators" for more detail information.
5. Remove Tooling (B) and the suitable lifting device from the final drive.
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27. Illustration 3 g00489826
Typical Example
6. Lift the side of the machine to remove Tooling (A).
End By:
a. Install the travel motor.
b. Connect the track assembly.
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All Rights Reserved.
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HBP
Configuration: 318D2 L Excavator HBP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR7326-02 Publication Date -01/11/2016 Date Updated -10/11/2016
i01001305
Swivel - Remove
SMCS - 5060-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 138-7573 Link Bracket 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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29. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
Home Site:
aservicemanualpdf.com
30. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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31. At operating temperature the implement hydraulic oil tank is hot and
under pressure. Hot oil can cause burns.
To prevent possible injury, release the pressure in the implement
hydraulic system before hydraulic lines or components are disconnected
or removed.
1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release" in this manual.
2. Clean the outside of the swivel joint and the area around the swivel joint prior to removal.
Illustration 1 g00513210
3. Oil will drain from all hose assemblies that are connected to the swivel joint. Place suitable
containers under the machine in the area of the swivel joint in order to collect the oil.
4. Put identification marks on seven hose assemblies (1) for installation purposes. Disconnect
seven hose assemblies (1) from the swivel joint. Put plugs in the ends of the hose assemblies
in order to prevent oil loss and keep contaminants out of the hydraulic system.
5. Remove two bolts (2) and the washers that hold setting plate (3) in position. Remove setting
plate (3).
6. Remove eight bolts (4).
7. Remove one cover bolt from the swivel joint. Reuse the cover bolt in order to fasten Tool
(A) to the swivel joint. Fasten a hoist to Tool (A).
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32. Illustration 2 g00513213
This view is from the underside of the machine.
8. Remove bolts (5) and two cover assemblies (6) from the underside of the undercarriage
frame assembly.
Illustration 3 g00513219
This view is from the underside of the machine.
9. Put identification marks on eight hose assemblies (7) for installation purposes. Disconnect
eight hose assemblies (7) from the bottom of the swivel joint. Put plugs in the ends of the
hose assemblies in order to prevent oil loss and keep contaminants out of the hydraulic
system.
10. Remove tee fitting (8) from the swivel joint.
11. Cover the ports in the bottom of the swivel joint with tape in order to keep dirt and debris
out of the unit.
12. Remove six bolts (9).
13. Remove the swivel joint from the machine. The weight of the swivel joint is 43 kg (95 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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33. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HBP
Configuration: 318D2 L Excavator HBP00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR7326-02 Publication Date -01/11/2016 Date Updated -10/11/2016
i01961404
Swivel - Remove
SMCS - 5060-011
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
At operating temperature the implement hydraulic oil tank is hot and
under pressure. Hot oil can cause burns.
To prevent possible injury, release the pressure in the implement
hydraulic system before hydraulic lines or components are disconnected
or removed.
1/4
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2020/11/18
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