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INCORPORATING CYCLE TIME
DEPENDENCY IN TRUCK-SHOVEL
        MODELING




                 Angelina Anani
                 Kwame Awuah-Offei, PhD
OUTLINE
• Motivation
• Objectives
• Methodology
  – DES Modeling
  – Correlation Testing
• Results & Discussion
• Conclusion




                           2
MOTIVATION
• Discrete event simulation (DES) Models assume truck cycle times
  are independent and identically distributed (iid) random variables

• Removal of analyst from the data collection exercise, makes it
difficult to appreciate the effect of bunching on the iid assumption.

• Identifying bunching in raw VIMS data

• How is bunching modeled once identified

• Error surrounding uncertainty estimation

Truck bunching(clumping) refers to a group of two or more trucks along the same
route with evenly spaced schedules, running in the same location at the same time.



                                                                            3
OBJECTIVES

• Account for truck bunching due to slow trucks using
  Arena® a DES simulation software based on the SIMAN
  simulation language.



• Present a methodology to test for cycle time dependence
  (i.e. whether truck cycle time data is iid or not).




                                                        4
METHODOLOGY
Simulation in Arena

• The modeled system consists of a single shovel loading five
  trucks
• Truck operators are modeled as entities and trucks as
  transporters;
• The shovel and crusher are modeled as resources
• Use of an Arena® guided transporter
• AttrSpeedFactor defined to adjust the truck speed.

• Run for 30 replications of 10 hours each.


                                                                5
DES Modeling of Truck-Shovel Systems
          with Bunching




          MODEL DEMO




                                       6
Test for Truck Cycle Time Dependence
Truck speeds, load/shift, cycle time, loading times, and
dumping times are sampled from simulation.

Pearson’s correlation
   – Variable speed factor of trucks

   – Variable number of slow trucks

   – Speed of slow truck versus cycle times




                                                           7
Effect Of No. Of Slow Operators On
            Loads/Shift




                                     8
Effect Of No. Of Slow Operators On
            Cycle Time




                                     9
Effect of slow truck speed on cycle time




                                      10
Effect of slow truck speed on load/shift




                                       11
Correlations (p-values in parenthesis) of
  truck cycle times with variable speed
Truck      1           2           3           4             5

 1          1
        (<0.0001)
 2        0.837         1
        (<0.0001)   (<0.0001)
 3        0.607       0.710        1
        (<0.0001)   (<0.0001)
 4        0.311       0.346       0.637        1
        (<0.0001)   (<0.0001)   (<0.0001)
 5        0.249       0.289       0.541       0.813          1
        (<0.0001)   (<0.0001)   (<0.0001)   (<0.0001)
                                                        12
Correlations (p-values in parenthesis) of
 truck cycle times with variable speed

Truck      1           2           3           4             5
 1         1
          0.570
 2                     1
        (<0.0001)
          0.459       0.745
 3                                 1
        (<0.0001)   (<0.0001)
         0.056       -0.009      -0.046
 4                                             1
         (0.12)      (0.79)      (0.19)

          0.795       0.408       0.337       0.124
 5                                                           1
        (<0.0001)   (<0.0001)   (<0.0001)   (<0.0001)

                                                        13
Effect of one slow truck on cycle time




                                    14
Effect of two slow trucks on cycle time




                                      15
CONCLUSION
•   A DES model that accounts for bunching due to a slow
    truck(s) is built using Arena®.

•   Simple correlation tests between the cycle times of the trucks
    can be used to identify bunching due to a slow truck(s).

•   When truck bunching occurs, the iid assumption, inherent in
    statistical goodness-of-fit tests, is not valid.

•   Assuming iid in modeling, over-estimates productivity and the
    uncertainty surrounding it.

•   Identify the causes of bunching for system under study.



                                                               16
Questions



            17

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Incorporating cycle time dependency truck shovel modeling

  • 1. INCORPORATING CYCLE TIME DEPENDENCY IN TRUCK-SHOVEL MODELING Angelina Anani Kwame Awuah-Offei, PhD
  • 2. OUTLINE • Motivation • Objectives • Methodology – DES Modeling – Correlation Testing • Results & Discussion • Conclusion 2
  • 3. MOTIVATION • Discrete event simulation (DES) Models assume truck cycle times are independent and identically distributed (iid) random variables • Removal of analyst from the data collection exercise, makes it difficult to appreciate the effect of bunching on the iid assumption. • Identifying bunching in raw VIMS data • How is bunching modeled once identified • Error surrounding uncertainty estimation Truck bunching(clumping) refers to a group of two or more trucks along the same route with evenly spaced schedules, running in the same location at the same time. 3
  • 4. OBJECTIVES • Account for truck bunching due to slow trucks using Arena® a DES simulation software based on the SIMAN simulation language. • Present a methodology to test for cycle time dependence (i.e. whether truck cycle time data is iid or not). 4
  • 5. METHODOLOGY Simulation in Arena • The modeled system consists of a single shovel loading five trucks • Truck operators are modeled as entities and trucks as transporters; • The shovel and crusher are modeled as resources • Use of an Arena® guided transporter • AttrSpeedFactor defined to adjust the truck speed. • Run for 30 replications of 10 hours each. 5
  • 6. DES Modeling of Truck-Shovel Systems with Bunching MODEL DEMO 6
  • 7. Test for Truck Cycle Time Dependence Truck speeds, load/shift, cycle time, loading times, and dumping times are sampled from simulation. Pearson’s correlation – Variable speed factor of trucks – Variable number of slow trucks – Speed of slow truck versus cycle times 7
  • 8. Effect Of No. Of Slow Operators On Loads/Shift 8
  • 9. Effect Of No. Of Slow Operators On Cycle Time 9
  • 10. Effect of slow truck speed on cycle time 10
  • 11. Effect of slow truck speed on load/shift 11
  • 12. Correlations (p-values in parenthesis) of truck cycle times with variable speed Truck 1 2 3 4 5 1 1 (<0.0001) 2 0.837 1 (<0.0001) (<0.0001) 3 0.607 0.710 1 (<0.0001) (<0.0001) 4 0.311 0.346 0.637 1 (<0.0001) (<0.0001) (<0.0001) 5 0.249 0.289 0.541 0.813 1 (<0.0001) (<0.0001) (<0.0001) (<0.0001) 12
  • 13. Correlations (p-values in parenthesis) of truck cycle times with variable speed Truck 1 2 3 4 5 1 1 0.570 2 1 (<0.0001) 0.459 0.745 3 1 (<0.0001) (<0.0001) 0.056 -0.009 -0.046 4 1 (0.12) (0.79) (0.19) 0.795 0.408 0.337 0.124 5 1 (<0.0001) (<0.0001) (<0.0001) (<0.0001) 13
  • 14. Effect of one slow truck on cycle time 14
  • 15. Effect of two slow trucks on cycle time 15
  • 16. CONCLUSION • A DES model that accounts for bunching due to a slow truck(s) is built using Arena®. • Simple correlation tests between the cycle times of the trucks can be used to identify bunching due to a slow truck(s). • When truck bunching occurs, the iid assumption, inherent in statistical goodness-of-fit tests, is not valid. • Assuming iid in modeling, over-estimates productivity and the uncertainty surrounding it. • Identify the causes of bunching for system under study. 16
  • 17. Questions 17