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PORTFOLIO
VIGNESHMANOHARAN,MASTER OF SCIENCEAEROSPACE ENGINEERING
Arise, awake and stop not till the goal is reached –SWAMI VIVEKANANDA
Graduate Teaching Assistant (16 months)
Aerospace structures and materials testing laboratory
Embry-Riddle University, Daytona Beach, FL
https://daytonabeach.erau.edu/about/labs/lightweight-materials-structures/index.html
https://daytonabeach.erau.edu/about/labs/structures/index.html
 Served as a person in charge for the aerospace structures lab
 Documentation:
 Laboratory experiment manuals
 Safety manuals for equipment
 Update and maintain equipment maintenance manual
 Worked on Universal Testing Machine maintenance and trouble shooting
 Tutored smart materials and sensors for aerospace application course to a group of 50
students
 Inventory or stock maintenance and purchase materials in need for experiments
 Machine operations:
 Sanding and polishing machine (1)
 Compression/ tension testing machine (2)
 Torsion testing machine (3)
 Vibration testing machine (4)
 Landing gear load testing machine (MTS Machine)
(1)
(2) (3) (4)
(1)
(2)
(3)
(4)
(4) (4)
(5)
(4)
Reference:
Dr. Daewon Kim
(Assistantprofessor
and lab supervisor)
kimd3c@erau.edu
3862267262
 Experiments performed:
 Honey comb compression tests for structural compatibility testing (1)
 Strain gauge installation on composite and aluminum material and stress
monitoring using LabVIEW (2)
 Torsion testing on Aluminum and CFRP beam to check failure mode (3)
 Non-Destructive Evaluation of an aircraft part- X ray, ultra sound, liquid
penetration test and by using borescope (4)
 Rocket motor thrust measurements using LabVIEW and data acquisition (5)
(1)
(4)
(2) Prototype design (CATIA) (3) ANSYS Magneto-Static analysis
(4) Fabrication(5) Testing(6) LabVIEW Simulation
(7) System development and
integration
(8) System testing and trouble
shooting
Reference:Dr. Daewon Kim
(Assistantprofessorand lab supervisor)
kimd3c@erau.edu
3862267262
Magneto-Rheological Fluid device as artificial feel system on
aircraft control stick (24 months)
(1) Mathematical modeling
Selection of material for aircraft aft bulk head using stress
analysis: (3 months)
Figure: Aircraft aft bulkhead model and stress analysis using ANSYS
Bharani Hydraulics pvt ltd, Tamil Nadu, India: (1 month)
 Worked as a programming apprentice for engineering projects with a team of 4 people
 Automated vertical storage carousal for storing parts in the inventory
 Design (Auto CAD) and fabricated 16 racks of storage bins with vertical reach of 9
feet and width of 4 feet
 Have hands on experience working with stepper motor interfaced with rotary
encoders
 Researched relevant sensors and motors based on requirements for the project
and prepared purchase order quotations
 Programmed a hydraulic press with electrically actuated solenoid valves (Directional
control valves) for hydraulic circuit
 Worked on interfacing mechanical limit switches on the hydraulic press and programmed
the Siemens PLC using CX-one ladder logic program
 Limit switches are hardwired with PLC for program inputs and monitored the hydraulic
circuit design and layout for the hydraulic press
Figure: Fabricated hydraulic press with limit switches
TATA motors pvt ltd, Pune, India: (3 months)
 Worked independently as graduate internship trainee in the weld shop floor of vehicle
under body chassis
 Observed daily equipment breakdowns and maintenance operation in weld shop
 Documented weld shop equipment breakdown for line 1 out of 4 production lines
 Studied equipment maintenance and repair manual for KUKA welding robot on
production line
 Worked on developing Andon online monitoring system for equipment breakdown
identification
 Utilized MS excel to create several equipment identification number and interfaced
online with industrial controllers to monitor equipment breakdown
Figure: Andon online monitoring- Excel sheet (Yellow box- equipment stand by, green
box- equipment running)

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Vignesh portfolio

  • 1. PORTFOLIO VIGNESHMANOHARAN,MASTER OF SCIENCEAEROSPACE ENGINEERING Arise, awake and stop not till the goal is reached –SWAMI VIVEKANANDA
  • 2. Graduate Teaching Assistant (16 months) Aerospace structures and materials testing laboratory Embry-Riddle University, Daytona Beach, FL https://daytonabeach.erau.edu/about/labs/lightweight-materials-structures/index.html https://daytonabeach.erau.edu/about/labs/structures/index.html  Served as a person in charge for the aerospace structures lab  Documentation:  Laboratory experiment manuals  Safety manuals for equipment  Update and maintain equipment maintenance manual  Worked on Universal Testing Machine maintenance and trouble shooting  Tutored smart materials and sensors for aerospace application course to a group of 50 students  Inventory or stock maintenance and purchase materials in need for experiments  Machine operations:  Sanding and polishing machine (1)  Compression/ tension testing machine (2)  Torsion testing machine (3)  Vibration testing machine (4)  Landing gear load testing machine (MTS Machine) (1) (2) (3) (4) (1)
  • 3. (2) (3) (4) (4) (4) (5) (4) Reference: Dr. Daewon Kim (Assistantprofessor and lab supervisor) kimd3c@erau.edu 3862267262  Experiments performed:  Honey comb compression tests for structural compatibility testing (1)  Strain gauge installation on composite and aluminum material and stress monitoring using LabVIEW (2)  Torsion testing on Aluminum and CFRP beam to check failure mode (3)  Non-Destructive Evaluation of an aircraft part- X ray, ultra sound, liquid penetration test and by using borescope (4)  Rocket motor thrust measurements using LabVIEW and data acquisition (5) (1) (4)
  • 4. (2) Prototype design (CATIA) (3) ANSYS Magneto-Static analysis (4) Fabrication(5) Testing(6) LabVIEW Simulation (7) System development and integration (8) System testing and trouble shooting Reference:Dr. Daewon Kim (Assistantprofessorand lab supervisor) kimd3c@erau.edu 3862267262 Magneto-Rheological Fluid device as artificial feel system on aircraft control stick (24 months) (1) Mathematical modeling
  • 5. Selection of material for aircraft aft bulk head using stress analysis: (3 months) Figure: Aircraft aft bulkhead model and stress analysis using ANSYS
  • 6. Bharani Hydraulics pvt ltd, Tamil Nadu, India: (1 month)  Worked as a programming apprentice for engineering projects with a team of 4 people  Automated vertical storage carousal for storing parts in the inventory  Design (Auto CAD) and fabricated 16 racks of storage bins with vertical reach of 9 feet and width of 4 feet  Have hands on experience working with stepper motor interfaced with rotary encoders  Researched relevant sensors and motors based on requirements for the project and prepared purchase order quotations  Programmed a hydraulic press with electrically actuated solenoid valves (Directional control valves) for hydraulic circuit  Worked on interfacing mechanical limit switches on the hydraulic press and programmed the Siemens PLC using CX-one ladder logic program  Limit switches are hardwired with PLC for program inputs and monitored the hydraulic circuit design and layout for the hydraulic press Figure: Fabricated hydraulic press with limit switches
  • 7. TATA motors pvt ltd, Pune, India: (3 months)  Worked independently as graduate internship trainee in the weld shop floor of vehicle under body chassis  Observed daily equipment breakdowns and maintenance operation in weld shop  Documented weld shop equipment breakdown for line 1 out of 4 production lines  Studied equipment maintenance and repair manual for KUKA welding robot on production line  Worked on developing Andon online monitoring system for equipment breakdown identification  Utilized MS excel to create several equipment identification number and interfaced online with industrial controllers to monitor equipment breakdown Figure: Andon online monitoring- Excel sheet (Yellow box- equipment stand by, green box- equipment running)