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Small to Medium Metal Prototypes to Production
Specializing in: Antennas, Shields, Terminals, Contacts and Enclosures.
from .002 to .060 thick in Stainless, Beryllium, Copper, Brass, HSLA and more.
Plating in Gold, Silver, Nickel, Copper, Tin , Zinc and others.
Located near O'Hare International Airport, Chicago, IL.
2255 Lois Dr. Suite 2 Rolling Meadows, Il. 60008 Ph. 224-735-3413 Fax. 224-735-3414
Prototype Precisionist
 By developing superior products, and dedicating
our entire organization to customer satisfaction,
we will continue our leadership in the markets we
serve.
Owner: Tim Perry.
Founded: May 2006
Background: TMA Diemaker Journeymen 1982
Triton College Engineering 1984
Tool and Engineering Design 1986
• Founded Mettle Group Engineering Services, Inc. 1993
• Merged with Lightening Tool & Die. 1998
• General manager/ co-owner with 6/mil sales
• Sold to Flextronics International. 2002
• Business Unit Manager with 20/ mil sales
• General Manager at Laird Technologies. 2006
• 1 Billion in sales
• Electromechanical
• Automotive
• Electronics
• Telecommunication
• Medical
• Locomotive
• Aerospace
• Defense
• Filtration
Since our beginning, we have excelled in several niches with our
innovation and lean practices, components and complex
assembly's
• Over a 100 years combined tool and stamping experience.
• 5000 square feet of romping stomping floor space.
• 30 years of combined engineering skill.
• Acad, SolidWorks, Visi, ProE
• Okuma-Howa 20” x 40” machining center.
• 90 Ton Komatsu stamping press
• 32 Ton Minster High Speed stamping press.
• 20 Ton Press Brake
• 30 Foot activated stage presses
• 2 Agie wire machines
• 1- Haas 710 CNC machining center
• Mitsui grinders w/readouts, Bridgeport mills,
hardinge lathe, in-house heat treat.
• Andrew Antenna
• CTS Electronics
• Delphi Electronics
• Essential Medical
• Ethertronics
• Fedco
• Flextronics
• IMS/Buhrke Olson
• Interplex Daystar
• Inteva
• Molex
• Motorola
• MSC industrial Supply
• Nokia
• Novatel
• Oxford Instruments
• Perfection Spring
• Raven Antenna
• Stephen Gould
• Termax
• Tricon
• Trimble Navigation
• VF Fowler Instruments
• Latest system speed
• Latest software updates
• Continuous improvement
• RoHS compliant materials
• Training
Inspection
• Incoming/ Outgoing
• 5 pieces every hour
• Material certification
• Plating certifications
• FAI (first article inspection)
• Versed in ISO and TS standards
• GD&T followed and understood
• Prototypes (core competency)
• Stage tools
• Progressive dies
• Jigs
• Fixtures
• Short run stampings
• Assembly
• Piece work.
To:
• Cut
• Bend
• Swedge
• Extrude
• Draw
• Broach
And:
• Assemble via
• Spot welding
• Micro welding- mig and tig
• Tox,
• Fasteners
• Extrude roll-over
• Tapping
.010 thick 268 H04 alloy
Etched blanks
6 operations
Including piercing compliant
eyes.
Hard Gold plating
Cosmetic spec B
Qty: 1200 pcs
.010 thick 4252 alloy
Etched blanks
12 operations
Bright nickel plating
Cosmetic spec A
Qty: 240 pcs
.032 thick 260 Brass H02
9 operations
Including progressive die blanks
with swedging.
Matte Tin plating
Cosmetic spec None
Qty: 2000 pcs
.024 thick 260 Brass H02
30 operations
With embossing
Matte Tin plating
Cosmetic spec None
Qty: 600 pcs
.020 thick 1050 spring annealed
Die stamped blanks
14 operations
Including hem
Heat treated and plated with black
phosphate.
Cosmetic spec None
Qty: 26,000 pcs
.100 thick 110 copper
Die stamped blanks
6 operations
Including milling and stud
insertion
Matte tin plating
Cosmetic spec none
Qty: 840 pcs
• Unsurpassed design, build and fabrication expertise.
• Stamping quality culture.
• No machine payments means low overhead. Why?
because PMT’s equipment is paid for in full.
• Highly trained and versatile employee base.
• Like minded Customers.
• In conducting its affairs, PMT adheres to the highest
ethical standards.
• Equal opportunity employer.
• Good looking bunch.
Thank You

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Small to Medium Metal Prototypes Production

  • 1. Small to Medium Metal Prototypes to Production Specializing in: Antennas, Shields, Terminals, Contacts and Enclosures. from .002 to .060 thick in Stainless, Beryllium, Copper, Brass, HSLA and more. Plating in Gold, Silver, Nickel, Copper, Tin , Zinc and others. Located near O'Hare International Airport, Chicago, IL. 2255 Lois Dr. Suite 2 Rolling Meadows, Il. 60008 Ph. 224-735-3413 Fax. 224-735-3414 Prototype Precisionist
  • 2.  By developing superior products, and dedicating our entire organization to customer satisfaction, we will continue our leadership in the markets we serve.
  • 3. Owner: Tim Perry. Founded: May 2006 Background: TMA Diemaker Journeymen 1982 Triton College Engineering 1984 Tool and Engineering Design 1986 • Founded Mettle Group Engineering Services, Inc. 1993 • Merged with Lightening Tool & Die. 1998 • General manager/ co-owner with 6/mil sales • Sold to Flextronics International. 2002 • Business Unit Manager with 20/ mil sales • General Manager at Laird Technologies. 2006 • 1 Billion in sales
  • 4. • Electromechanical • Automotive • Electronics • Telecommunication • Medical • Locomotive • Aerospace • Defense • Filtration Since our beginning, we have excelled in several niches with our innovation and lean practices, components and complex assembly's
  • 5. • Over a 100 years combined tool and stamping experience. • 5000 square feet of romping stomping floor space. • 30 years of combined engineering skill. • Acad, SolidWorks, Visi, ProE • Okuma-Howa 20” x 40” machining center. • 90 Ton Komatsu stamping press • 32 Ton Minster High Speed stamping press. • 20 Ton Press Brake • 30 Foot activated stage presses • 2 Agie wire machines • 1- Haas 710 CNC machining center • Mitsui grinders w/readouts, Bridgeport mills, hardinge lathe, in-house heat treat.
  • 6. • Andrew Antenna • CTS Electronics • Delphi Electronics • Essential Medical • Ethertronics • Fedco • Flextronics • IMS/Buhrke Olson • Interplex Daystar • Inteva • Molex • Motorola • MSC industrial Supply • Nokia • Novatel • Oxford Instruments • Perfection Spring • Raven Antenna • Stephen Gould • Termax • Tricon • Trimble Navigation • VF Fowler Instruments
  • 7. • Latest system speed • Latest software updates • Continuous improvement • RoHS compliant materials • Training Inspection • Incoming/ Outgoing • 5 pieces every hour • Material certification • Plating certifications • FAI (first article inspection) • Versed in ISO and TS standards • GD&T followed and understood
  • 8. • Prototypes (core competency) • Stage tools • Progressive dies • Jigs • Fixtures • Short run stampings • Assembly • Piece work. To: • Cut • Bend • Swedge • Extrude • Draw • Broach And: • Assemble via • Spot welding • Micro welding- mig and tig • Tox, • Fasteners • Extrude roll-over • Tapping .010 thick 268 H04 alloy Etched blanks 6 operations Including piercing compliant eyes. Hard Gold plating Cosmetic spec B Qty: 1200 pcs .010 thick 4252 alloy Etched blanks 12 operations Bright nickel plating Cosmetic spec A Qty: 240 pcs .032 thick 260 Brass H02 9 operations Including progressive die blanks with swedging. Matte Tin plating Cosmetic spec None Qty: 2000 pcs .024 thick 260 Brass H02 30 operations With embossing Matte Tin plating Cosmetic spec None Qty: 600 pcs .020 thick 1050 spring annealed Die stamped blanks 14 operations Including hem Heat treated and plated with black phosphate. Cosmetic spec None Qty: 26,000 pcs .100 thick 110 copper Die stamped blanks 6 operations Including milling and stud insertion Matte tin plating Cosmetic spec none Qty: 840 pcs
  • 9.
  • 10. • Unsurpassed design, build and fabrication expertise. • Stamping quality culture. • No machine payments means low overhead. Why? because PMT’s equipment is paid for in full. • Highly trained and versatile employee base. • Like minded Customers. • In conducting its affairs, PMT adheres to the highest ethical standards. • Equal opportunity employer. • Good looking bunch. Thank You