TECHNICAL DETAILS - KUMARS. Forge and valves

KUMARS Forge & Valves Pvt Ltd (Formerly KumarsAutotech (Pune) Pvt Ltd) are manufacturer &
exporters of steel forgings, machined components, valves, flanges, fittings based in India. Since
1999 Kumar's has grown from a forge shop to a sophisticated manufactures of valves, flanges &
fittings. We are one stop solutions for all your Forged Valves & closed die forgings requirements.
Product Range
1. VALVES:
Type: Gate, Globe, Check and Ball valve, Y type globe valve, Pressure seal valve.
Size: ½” to 2” for forge valves and 2” to 12” for cast valves
Pressure Class: #800 to #2500 for forge valves and #150 to #900 for cast valves
End Connection: SW, NPT, BSP, BSP(T), BW, RF
Material: Carbon Steel, Alloy Steel, Stainless steel, Duplex, Inconel, Monel, Hastelloy, Alloy20 etc.
We can also manufacture various special customized valves as per customer specific design and
parameters.
2. FORGINGS:
We manufacture forgings for various sectors like Valves, Oil&Gas, Power, Automotive, Defence,
Instrumentation, Agriculture, Mining, Construction, Electrical etc.
Weight: Closed die: 200 gms to 50kgs & Open die: upto 150 kgs single piece
Material: All steel grades like Carbon Steel, Alloy steel, Stainless steel, Duplex, Inconel,Monel,
Hastelloy, Alloy20 etc.
3. MACHINED COMPONENTS:
We have a fully equipped machine shop with Lathe, CNC, VMC, Milling, Copy turning, Drilling,
Grinding, Punching etc. We supply components to various OEM's as per their specific design
requirements and well as standard items.

4.FITTINGS:
We manufacture the following fittings:
1. As per ASME B16.11:
2. Size: 1/2” to 4”
3. Instrumentation/Compression fittings: HEX A/F 12mm to 73mm
5. FLANGES:
Sizes: 1/2” to 12”
Pressure class #: 150, 300, 600, 900, 1500, 2500 #
Type: BLRF, SORF, WNRF, SW, Screwed, Customized design flanges.
Material: Carbon Steel, Alloy steel, Stainless steel, Duplex and Exotic steels like Inconel, Monel,
Alloy20, Hastelloy etc.
6. FORGED & MACHINED BALLS:
We are a leading supplier of forged and machined balls for various ball valve
manufactures. We manufacture forged balls from 1/2" to 6" as per customer specific
requirements.
7. INSTRUMENTATION VALVES:
We are a leading supplier of forgings and valves for the instrumentation industry. We
manufacture various products like Needle valves, Manifold valves – 2VMT, 3VMT, 5VMT, 3VMH,
5VMH in all grades of steel.
We are ISO 9001:2008, OHSAS & IBR certified company and soon will
complete PED certification.
We would be more than happy to provide quotes for any requirements that you have for
your product mix at the best possible price with no compromise in quality. We assure you
the best support and co-operative relationship aiming towards the collective objective in
business. We possess requisite, experiences, expertise, exposures, financial strength,
vision and willingness to take challenges and all that goes into potential product. We
being an Indian firm will always strive to be one of the best performing supplier on your
diversified supplier portfolio.We request you to consider us not only for Valves but also
for steel forging requirements.
We are looking forward to your response and hoping to establish a successful relation.

FORGED GATE VALVE
#800,#1500,#2500
Forging Ahead ...Creating Value
KUMAR'S GATE VALVE CONFIRM TO API 602 & ASME B16.34 ARE PROVIDED SMOOTH MACHINED
FULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.
DESCRIPTION:-
FORGED GATE VALVE BILL OF MATERIAL
SL. No. PART NAME MATERIAL SPECIFICATION QTY.
1 BODY ASTM A105N 1
2 BONNET ASTM A105N 1
3 WEDGE ASTM A217 Gr CA 15 1
4 SEAT RING ASTM A276 TYPE 410 2
5 SPINDLE (STEM) ASTM A276 TYPE 410 1
6 GLAND BUSH ASTM A276 TYPE 410 1
7 GLAND PACKING
INCONEL BRAIDED GR. RINGS WITH CORROSION
INHIBITOR+MOLDED GRAPHITE RINGS
1 SET
8 GLAND FLANGE ASTM A105 + Zn PLATED 1
9 HAND WHEEL S. G. IRON 1
10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET
11 YOKE SLEEVE SS416 1
12 HAND WHEEL NUT A 194 Gr.2H 1
13 BEARING WASHER HARDENED STEEL 1
14 HEX BOLT A193 Gr.B7 + Zn PLATED 4
15 GASKET SPW SS316 + GRAPHITE 1
16 BONNET BUSH(BACKSEAT) INTEGRAL ---
DESIGN CONSTRUCTION
BOLTED BONNET #800
WELDED BONNET #1500/#2500
DETAILS
SIZE 1
2'' TO 2 ''
PRESSURE CLASS #800 TO #2500
SPECIAL REQUIREMENT
STELLITED TRIM #1500 TO #2500
BARE STEM & LOCKING
ARRANGEMENT
#800,#1500,#2500
MATERIAL
BODY
ASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
WEDGE
ASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR
CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /
HAST-ALLOY
SEAT
ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/
MONEL/ ALLOY-20 / HAST-ALLOY
STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY
GLAND
PACKING
INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDED
GRAPHITE RING
BONNET
GASKET
SPIRAL WOUNDED 316 + GRAPHITE
CLASS SIZE
L
'H' Wt.
GATEVALVE
800#
INCH MM
CLOSE OPEN (Approx.) KG
RB FB RB FB RB FB RB FB RB FB
15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200
20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750
40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500
STANDARDS
DESIGN STANDARD API 602/ASME B 16.34
INSPECTION STANDARD API 598
FACE TO FACE MFG. STANDARD
END CONNECTION
BUTT WELD AS PER ASME B16.25
SOCKET WELD AS PER ASME B 16.11
SCREWED AS PER ASME B1.20.1
TEST PRESSURE
CLASS
HYDRAULIC BODY Kg/Cm2
(PSIG)
HYDRAULIC SEAT / BACK SEAT
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZE
L
'H' Wt.
GATEVALVE
2500#
INCH MM
OPEN CLOSE (Approx.) KG
FB FB FB FB FB
15 90.0 236.0 222.0 150.0 3.200
20 102.0 245.0 227.0 170.0 7.000
1" 25 130.0 283.0 258.0 230.0 8.700
40 148.0 280.0 244.0 350.0 16.800
2" 50 180.0 326.0 282.0 400.0 24.550
CLASS SIZE
L
'H' Wt.
GATEVALVE
1500#
INCH MM
15 90.0 90.0 164.0 171.0 152.0 157.0 112.0 112.0 2.100 2.200
20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800
1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750
40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550
2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900
GAT NO. 54/6 Birdawadi ,Ambethan Road
Chakan, Pune - 410501. Maharastra, India
Tel:+91 2135254600 Tel Fax:+912135254602
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DIMENSION CHART:-
the technology ofsimplicity,honesty,passion and created with heart.....
www. kumarsglobal.com
SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.

FORGED GLOBE VALVE
#800,#1500,#2500
KUMAR'S GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINED
FULL BORE & REDUCED BORE .
DESCRIPTION:-
FORGED GLOBE VALVE BILL OF MATERIAL
1 BODY ASTM A105N 1
3 PLUG ASTM A217 Gr CA 15 1
7 GLAND PACKING
1 SET
11 YOKE BUSH SS416 1
DESIGN CONSTRUCTION
BOLTED BONNET #800
DETAILS
SIZE 1
2'' TO 2 ''
SPECIAL REQUIREMENT
STELLITED TRIM #1500 & #2500
BARE STEM & LOCKING
ARRANGEMENT
#800,#1500,#2500
MATERIAL
BODY
ASTM A 105N / ASTM A 350LF2 / ASTMA 182 F11-CL2/ ASTM A 182
F22-CL3 /ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
PLUG
CF8M/SS316/ASTM A217GR.CF8 /SS304/ MONEL/ ALLOY-20 /
HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316,SS304/ ASTM A A276 TYPE 410 + ST6/
STEM
ASTM A 276 TYPE 410/ SS316/ SS304 / MONEL/ ALLOY-20 /
HAST-ALLOY
GLAND
PACKING
GRAPHITE RING
BONNET
GASKET
CLASS SIZE
L
'H' Wt.
GLOBEVALVE
800#
INCH MM
CLOSE OPEN (Approx.) KG
15 90.0 90.0 160.0 159.0 168.0 175.0 96.0 96.0 2.100 2.200
20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600
1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750
40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850
2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500
STANDARDS
DESIGN STANDARD API 602/ASME B 16.34
END CONNECTION
TEST PRESSURE
CLASS
(PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZE
L
'H' Wt.
GLOBEVALVE
2500#
INCH MM
OPEN CLOSE
(Approx.)
KG
FB FB FB FB FB
15 90.0 234.0 222.0 170.0 2.200
20 102.0 243.0 228.0 230.0 5.800
1" 25 130.0 264.0 248.0 230.0 8.700
40 148.0 275.0 250.0 350.0 17.500
2" 50 180.0 333.0 280.0 400.0 18.400
CLASS SIZE
L
'H' Wt.
GLOBEVALVE
1500#
INCH MM
15 90.0 90.0 164.0 161.0 154.0 151.0 170.0 170.0 2.100 2.200
20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800
1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800
40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750
2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550
L
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DIMENSIONS CHART:-
Tel:+91 2135254600 Tel Fax:+912135254602

FORGED LIFT CHECK VALVE
#800,#1500,#2500
KUMAR'S LIFT CHECK VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINED
FULL BORE & REDUCED BORE.
DESCRIPTION:-
FORGED LIFT CHECK VALVE BILL OF MATERIAL
1 BODY ASTM A105N 1
8 SPRING SS316 1
DESIGN CONSTRUCTION
BOLTED BONNET #800
DETAILS
SIZE 1
2'' TO 2 ''
SPECIAL REQUIREMENT
MATERIAL
BODY
ASTM A 105N/ASTM A 350LF2/ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ASTM A F91/ASTM A 182 304L/ ASTM A 182 F316L
PLUG
CF8M/SS316/ASTM A217GR.CF8/SS304/ MONEL/ ALLOY-20 /
HAST-ALLOY
SEAT ASTM A276 TYPE 410/ SS316/SS304/ ASTM A A276 TYPE 410 + ST6
SPRING SS316
BONNET
GASKET
CLASS SIZE
L 'H'
Wt.
LIFTCHECKVALVE
800#
INCH MM
(Approx.) KG
RB FB RB FB RB FB
15 90.0 90.0 54.3 56.5 1.500 1.600
20 90.0 102.0 56.5 66.5 1.600 2.800
1" 25 102.0 130.0 66.5 90.0 2.800 5.400
40 130.0 148.0 90.0 105.0 5.400 9.000
2" 50 148.0 180.0 105.0 125.0 9.000 15.200
STANDARDS
DESIGN STANDARD API 602 / ASME B 16.34
END CONNECTION
TEST PRESSURE
CLASS
HYDRAULIC BODY
Kg/Cm2 (PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZE
L 'H'
Wt.
CHECKVALVE
2500#
INCH MM
(Approx.)
KG
FB FB FB
15 90.0 47.0 1.400
20 102.0 77.0 2.600
1" 25 130.0 87.0 5.200
40 148.0 93.0 8.800
2" 50 180.0 109.0 15.000
CLASS SIZE
L 'H'
Wt.
LIFTCHECKVALVE
1500#
INCH MM
(Approx.) KG
RB FB RB FB RB FB
15 90.0 90.0 50.0 50.0 1.300 1.300
20 90.0 102.0 52.0 63.0 1.400 2.600
1" 25 102.0 130.0 63.0 63.0 2.600 2.600
40 130.0 130.0 85.0 85.0 5.200 5.200
2" 50 148.0 148.0 90.0 90.0 8.800 8.800
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DIMENSIONS CHART:-
Tel:+91 2135254600 Tel Fax:+912135254602
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE

FORGED BALL VALVE #800
KUMAR'S THREE PIECE BALL VALVE HAVE BEEN DESIGNED FOR LONG LIFE ECONOMIC OPERATION &ABOVE ALL SAFETY .
THIS SEALING SYSTEM IS VIRTUALLY MAINTENANCE FREE BUT IF THE NECESSITY ARISES,THEN IT CAN BE EASILY
RE-TIGHTENED DURING SERVICE.
DETAILS
SIZE 1
2'' TO 2 ''
PRESSURE CLASS #800
TYPE 3-PIECE
VALVE TYPE FLOATING DESIGN
MATERIAL
BODY
ASTM A105/ASTM A216 Gr. WCB/ASTM A 351 GR CF8/ASTM
A351 Gr.CF8M/ASTM A 182 F304/ASTM A 182 F316/ASTM A 351
GR CF3M ASTM A 351 GR CF8
BALL
ASTM A276 TYPE 410 / AISI304/AISI316/AISI316L/MONNEL/
ALLOY 20/ HAST-ALLOY
STEM
ASTM A276 TYPE 410/AISI304/AISI316/AISI316L/MONNEL
ALLOY 20/HAST-ALLOY
SEAT PTFE /RPTFE / GRAFOIL
GLAND
PACKING
PTFE / RPTFE / GRAFOIL
STANDARDS
DESIGN STANDARD BS5351/ISO 10434/API 6D
FACE TO FACE
MFG. STANDARD /AS PER ASME B
16.10
END CONNECTION
FLANGED END AS PER ASME B16.5
THREE PIECE BALL VALVE BILL OF MATERIAL
1 BODY ASTM A105/ASTM A182 F316L 1
2 END PIECE ASTM A105/ASTM A182 F316L 2
3 BALL ASTM A182 Gr.F316 / ASTM A182 Gr. F304 1
4 SEAT PTFE / RPTFE 2
5 BODY SEAL PTFE/RPTFE 2
6 STEAM SEAL PTFE / RPTF 1
7 GLAND PACKING PTFE 3
8 STEM ASTM A276 TYPE SS316 1
9 GLAND BUSH ASTM A276 TYPE SS316 1
10 STEM NUT ASTM A194 Gr.2H 1
11 BODY EC BOLT ASTM A193 Gr.B8M 1
12 BODY EC NUT ASTM A194 Gr.8M 1
13 LEVER MILD STEEL+ENP 1
14 LEVER SLEEVE PVC 1
15 BELLEVILLE WASHER SPRING STEEL 2
16 LOCKING WASHER MS 1
17 LOCK NUT ASTM A194 Gr.2H 1
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DESCRIPTION:-
CLASS SIZE
L H
Wt.
GLOBEVALVE
800#
INCH MM
(Approx.)
KG
FB FB FB FB
15 66.5 58 115 1.74
20 75 86 130 3.12
1" 25 96.6 108 163 3.5
40 115 130 180 4.5
2" 50 125 144 200 7.5
TEST PRESSURE
CLASS
HYDRAULIC BODY
Kg/Cm2 (PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#800 210 (2986) 153 (2176) 7 (100)
#1500 396 (5632) 291 (4138) 7 (100)
#2500 660 (9387) 484 (6884) 7 (100)
DIMENSIONS CHART:-
Tel:+91 2135254600 Tel Fax:+912135254602
the technology of simplicity,honesty,passion and created with heart.....
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.

FORGED Y-TYPE GLOBE VALVE (PRESSURE SEAL)
#1500,#2500
KUMAR'S Y TYPE GLOBE VALVE (PRESSURE SEAL)CONFIRM TO API 602 & ASME B 16.34 ARE
PROVIDED SMOOTH MACHINED .
DESCRIPTION:-
DESIGN CONSTRUCTION
PRESSURE SEAL #2500
DETAILS
SIZE 1
2'' TO 2 ''
PRESSURE CLASS #1500 & #2500
MATERIAL
BODY
ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182
F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L
PLUG
ASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR
CF8M,/SS316,ASTM A217GR.CF8 /SS304
SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6
GLAND
PACKING
GRAPHITE RING
STANDARDS
INSPECTION STANDARD API 598 / BS 6755
END CONNECTION
FORGED Y-TYPE GLOBE VALVE BILL OF MATERIAL
1 BODY ASTM A105N 1
3 PLUG / DISC ASTM A276 SS410 /ASTM A217 Gr.CA15 1
4 DISC LOCK NUT INTEGRAL +ST6 1
7 GLAND PACKING
7-8
8 GLAND FLANGE ASTM A105 1
9 SPACER ASTM A276 TYPE 410 1
11 BONNET PLATE ASTM A276 TYPE 410 1
12 THRUST BUSH ASTM A276 TYPE 410 1
13 SPACER RING ASTM A276 TYPE 410 1
14 ANGEL GASKET HIGH PURITY GRAPHITE 1
15 BONNET BUSH INTEGRAL + ST6 1
16 SEAT INTEGRAL + ST6 1
17 BONNET NUT ASTM A276 TYPE 410 1
18 GUIDE PLATE EN8+Zn PLATED 1
19 GRUB SCREW MS 2
20 TIE ROD/NUT ASTM 193 Gr.B16 / ASTM A194 GR.7 4 SET
21 YOKE PLATE ASTM A182 F22 CL-3 1
22 GREASE NIPPLE SS 1
23 BEARING WASHER BEARING STEEL / BRASS 2
25 RETAINER NUT ASTM A276 TYPE 410 1
26 HANDWHEEL CARBON STEEL 1
27 HANDWHEEL NUT A 194 Gr.2H / AISI1020 1
DIMENSIONS CHART:-
CLASS SIZE
L
'H' Wt.
Y-TYPEGLOBEVALVE
1500#
INCH MM
CLOSE
(Approx.)
KG
FB FB FB FB
15 120 238.0 150.0 10.00
20 120 238.0 150.0 10.02
1" 25 140 263 230 16.00
40 222 372 250 32.90
2" 50 222 372 250 32.90
TEST PRESSURE
CLASS
HYDRAULIC BODY
Kg/Cm2 (PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZE
L
'H' Wt.
Y-TYPEGLOBEVALVE
2500#
INCH MM
CLOSE
(Approx.)
KG
FB FB FB FB
15 120.0 238.0 150.0 10.00
20 120.0 238.0 150.0 10.20
1" 25 140.0 263.0 230.0 16.00
40 222.0 345.0 250.0 32.90
2" 50 222.0 370.0 250.0 32.90
L
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SPECIAL REQUIREMENT
NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.
Tel:+91 2135254600 Tel Fax:+912135254602

FORGED Y-TYPE GLOBE VALVE(SEAL WELDED)
#1500,#2500
KUMAR'S Y TYPE GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED
SMOOTH MACHINED .
DESCRIPTION:-
DESIGN CONSTRUCTION
WELDED BONNET #2500
DETAILS
SIZE 1
2'' TO 2 ''
PRESSURE CLASS #1500 & #2500
MATERIAL
BODY
ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182
F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L
PLUG
ASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR
CF8M,/SS316,ASTM A217GR.CF8 /SS304
SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6
GLAND
PACKING
GRAPHITE RING
STANDARDS
INSPECTION STANDARD API 598 / BS 6755
END CONNECTION
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DIMENSIONS CHART:- CLASS SIZE
L
'H' Wt.
Y-TYPEGLOBEVALVE
1500#
INCH MM
CLOSE
(Approx.)
KG
FB FB FB FB
15 120.0* 238.0 150.0 10.00
20 120.0* 238.0 150.0 10.02
1" 25 140.0* 263 230 16.00
40 222.0* 372 250 32.90
2" 50 222.0* 372 250 32.90
TEST PRESSURE
CLASS
HYDRAULIC BODY
Kg/Cm2 (PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#2500 660 (9387) 484 (6884) 7 (100)
CLASS SIZE
L
'H' Wt.
Y-TYPEGLOBEVALVE
2500#
INCH MM
CLOSE
(Approx.)
KG
FB FB FB FB
15 120.0* 238.0 150.0 10.00
20 120.0* 238.0 150.0 10.20
1" 25 140.0* 263.0 230.0 16.00
40 222.0* 345.0 250.0 32.90
2" 50 222.0* 370.0 250.0 32.90
FORGED GLOBE VALVE BILL OF MATERIAL
1 BODY ASTM A105N 1
7 GLAND PACKING
1 SET
11 YOKE BUSH SS416 1
SPECIAL REQUIREMENT
Tel:+91 2135254600 Tel Fax:+912135254602

GATE VALVE (INTEGRAL FLANGE)
#800,#150,#600
KUMAR'S GATE VALVE CONFIRM TO API 602 / ASME 16.34 ARE PROVIDED SMOOTH MACHINED
FULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.
DESCRIPTION:-
INTEGRAL FLANGE GATE VALVE BILL OF MATERIAL
1 BODY(INTEGRAL FLANGE) ASTM A105N 1
3 WEDGE ASTM A217 Gr CA 15 1
7 GLAND PACKING
1 SET
DESIGN CONSTRUCTION
BOLTED BONNET #150,#300,#600
DETAILS
SIZE 1
2'' TO 2 ''
PRESSURE CLASS #150 , #300 , #600
SPECIAL REQUIREMENT
STELLITED TRIM AS PER REQUIRMENT
BARE STEM & LOCKING
ARRANGEMENT
#150,#300,#600
MATERIAL
BODY
ASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182
F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L
WEDGE
CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /
HAST-ALLOY
SEAT
ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/
MONEL/ ALLOY-20 / HAST-ALLOY
STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY
GLAND
PACKING
GRAPHITE RING
BONNET
GASKET
CLASS SIZE
L
'H'
GATEVALVE
INTEGRALFLANGE150#
INCH MM
CLOSE
RB FB RB FB RB FB
15 108.0 108.0 152.0 156.0 96.0 96.0
20 117.0 117.0 156.0 170.0 96.0 112.0
1" 25 127.0 127.0 170.0 236.0 112.0 150.0
40 165.0 165.0 236.0 249.0 150.0 200.0
2" 50 203.0 203.0 249.0 328.0 200.0 200.0
STANDARDS
DESIGN STANDARD API 602 / ASME 16.34
FACE TO FACE ASME B 16.10
END CONNECTION AS PER ASME B16.5
TEST PRESSURE
CLASS
(PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#150 30 (427) 22 (313) 7 (100)
#300 79 (1123) 291 (825) 7 (100)
#600 156 (2225) 114 (1630) 7 (100)
CLASS SIZE
L
'H'
GATEVALVE
INTEGRALFLANGE300#
INCH MM
CLOSE
RB FB RB FB RB FB
15 140.0 140.0 152.0 156.0 96.0 96.0
20 152.0 152.0 156.0 170.0 96.0 112.0
1" 25 165.0 165.0 170.0 236.0 112.0 150.0
40 190.0 190.0 236.0 249.0 150.0 200.0
2" 50 216.0 216.0 249.0 328.0 200.0 200.0
Tel:+91 2135254600 Tel Fax:+912135254602
DIMENSION CHART:-
'H'
'L'
CLASS SIZE
L
'H'
GATEVALVE
INTEGRALFLANGE600#
INCH MM
CLOSE
RB FB RB FB RB FB
15 165.0 165.0 152.0 156.0 96.0 96.0
20 190.0 190.0 156.0 170.0 96.0 112.0
1" 25 216.0 216.0 170.0 236.0 112.0 150.0
40 241.0 241.0 236.0 249.0 150.0 200.0
2" 50 292.0 292.0 249.0 328.0 200.0 200.0

CAST GATE VALVE ( INTEGRAL FLANGE )
#800,#150,#600
KUMAR'S GATE VALVE CONFIRM TO API 600 / ASME B 16.34 / BS1414 ARE PROVIDED SMOOTH
MACHINED FULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE
VALVE.
DESCRIPTION:-
DESIGN CONSTRUCTION
BOLTED BONNET #150,#300,#600
DETAILS
SIZE 2'' TO 12 ''
PRESSURE CLASS #150 , #300 , #600
SPECIAL REQUIREMENT
STELLITED TRIM AS PER REQUIRMENT
BARE STEM & LOCKING
ARRANGEMENT
#150,#300,#600
MATERIAL
BODY
ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351
CF8M
WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 /
A351 CF8M
SEAT A105+13% Cr / SS304/CF8/SS316/CF8M
STEM SS410/SS304/SS316
GLAND
PACKING
GRAPHITE
BONNET
GASKET
SS+GRAPHITE FILLED
CLASS SIZE
L
'H'
CASTGATEVALVE
INTEGRALFLANGE150#
INCH MM
CLOSE
RB RB RB
2" 50 178.0 425.0 200.0
3" 80 203.0 510.0 250.0
4" 100 229.0 625.0 300.0
6" 150 267.0 880.0 350.0
8" 200 292.0 1010.0 400.0
10" 250 330.0 1245.0 450.0
12" 300 356.0 1420.0 500.0
STANDARDS
DESIGN STANDARD API 600 / ASME16.34 / BS1414
FACE TO FACE ASME B 16.10
END CONNECTION AS PER ASME B16.5
TEST PRESSURE
CLASS
(PSIG)
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
#150 30 (427) 22 (313) 7 (100)
#300 79 (1123) 291 (825) 7 (100)
#600 156 (2225) 114 (1630) 7 (100)
Tel:+91 2135254600 Tel Fax:+912135254602
DIMENSION CHART:-
'H'
'L'
CLASS SIZE
L
'H'
CASTGATEVALVE
INTEGRALFLANGE300#
INCH MM
CLOSE
RB RB RB
2" 50 216.0 313.0 200.0
3" 80 282.0 510.0 250.0
4" 100 305.0 640.0 300.0
6" 150 403.0 840.0 350.0
8" 200 419.0 1040.0 450.0
10" 250 457.0 1255.0 500.0
12" 300 502.0 1580.0 500.0
CLASS SIZE
L
'H'
CASTGATEVALVE
INTEGRALFLANGE600#
INCH MM
CLOSE
RB RB RB
2" 50 292.0 435.0 250.0
3" 80 356.0 510.0 350.0
4" 100 432.0 640.0 450.0
6" 150 559.0 840.0 500.0
8" 200 660.0 1040.0 500.0
10" 250 787.0 1255.0 600.0
12" 300 838.0 1580.0 600.0
CAST INTEGRAL GATE VALVE BILL OF MATERIAL
1 Body WCB 1
2 Seat Ring A105 + 13%Cr 2
3 Bonnet WCB 1
4 Wedge CA 15 1
5 Stem SS410 1
6 Stem Nut ASTM A439 - D2 1
7 Back Seat Ring SS410 1
8 Bonnet Bush C 15 1
9 Gland Flange WCB 1
10 Gland Bush SS410 1
11 Hand Wheel DI / CS 1
12 Hand Wheel Lock Nut C 15 1
13 Stem Packing (2+4) Graphite 1
14 Gasket (Flat) SS + Graphite Filled 1
15 Eye Bolt With Nuts A 307 Gr.B 2
16
Full Thread Stud With 2 Heavy
Nuts 1
2 " X 80
A 193 B7 / A194 2H 8
17 Grease Nipple (Dia. 6.0) CS 1
18 Eye Bolt Pin (Dia. 12X40) SS410 2
19 Flange End Cap LDPE 2
20 Name Plate SS 1
21 Rivet Pin (Dia.2.0 X 4.0) SS 2
22 Hand Wheel Key SS 1

FLANGES
FLANGES (#150,#300)
ALL DIMENSIONS ARE IN MM
C
Y
Y
C
WELD NECK
2
2
SLIP ON
NOMINAL PIPE
SIZE
FLANGE DIA
DIA OF BOLT
CIRCLE
DIA OF BOLT
HOLE NO OF
HOLES
THK OF
FLANGE
DIA OF
HUB
LENGTH
THROUGH HUB DIA OF
BORE
DIA OF
R/F
R
D
SORF
SWRF
WNRF
INCH MM O A D C E Y Y
SORF
SWRF
R F
1
2 15 90 60.3 15.9 4 9.6 30 14 46 22.2 34.9 10
3
4 20 100 69.9 15.9 4 11.2 38 14 51 27.7 42.9 11
1 25 110 79.4 15.9 4 12.7 49 16 54 34.5 50.8 13
11
4 32 115 88.9 15.9 4 14.3 59 19 56 43.2 63.5 14
11
2 40 125 98.4 15.9 4 15.9 65 21 60 49.5 73.0 16
2 50 150 120.7 19.0 4 17.5 78 24 62 61.9 92.1 17
3 65 180 139.7 19.0 4 20.7 90 27 68 74.6 104.8 19
4 80 190 152.4 19.0 4 22.3 108 29 69 90.7 127.0 21
5 100 230 190.5 22.2 8 22.3 135 32 75 116.1 157.2 --
6 125 255 215.9 22.2 8 22.3 164 35 87 143.8 185.7 --
7 150 280 241.3 22.2 8 23.9 192 38 87 170.7 215.9 --
8 200 345 298.5 22.2 8 27.0 246 43 100 221 269.9 --
10 250 405 362.0 25.4 12 28.6 305 48 100 276.2 323.8 --
12 300 485 431.8 25.4 12 30.2 365 54 113 327.0 381.0 ---
NOMINAL PIPE
SIZE
FLANGE DIA
DIA OF BOLT
CIRCLE
DIA OF
BOLT HOLE NO OF
HOLES
THK OF
FLANGE
DIA OF
HUB
LENGTH
THROUGH HUB DIA OF
BORE
DIA OF
R/F
R
D
SORF
SWRF
WNRF
SORF
SWRF
R F
1
2 15 95 66.7 15.9 4 14.3 38 21 51 22.2 34.9 10
3
4 20 115 82.6 19.0 4 15.9 48 24 56 27.7 42.9 11
1 25 125 88.9 19.0 4 17.5 54 25 60 34.5 50.8 13
11
4 32 135 98.4 19.0 4 19.1 64 25 64 43.2 63.5 14
11
2 40 155 114.3 22.2 4 20.7 70 29 67 49.5 73.0 16
2 50 165 127.0 22.2 8 22.3 84 32 68 61.9 92.1 17
21
2 65 190 149.2 22.2 8 25.4 100 37 75 74.6 104.8 19
3 80 210 168.3 22.2 8 28.6 117 41 78 90.7 127.0 21
4 100 255 200.0 22.2 8 31.8 146 46 84 116.1 157.2 --
5 125 280 235.0 22.2 8 35.0 178 49 97 143.8 185.7 --
6 150 320 269.9 22.2 12 36.6 206 51 97 170.7 215.9 --
8 200 380 330.2 25.4 12 41.3 260 60 110 221 269.9 --
10 250 445 387.4 28.6 16 47.7 321 65 116 276.2 323.8 --
12 300 520 450.8 31.7 16 50.8 375 71 129 327.0 381.0 ---
Y
C2
SOCKET WELD
C
BLIND
2
DIMENSIONOFCLASS300FLANGES
(ASMEB16.52013)
(ASMEB16.52013)

FLANGES
FLANGES (#600,#900)
ALL DIMENSIONS ARE IN MM
C
Y
Y
C
WELD NECK
7
7
SLIP ON
Y
C7
SOCKET WELD
C
BLIND
7
NOMINAL PIPE
SIZE
FLANGE DIA
DIA OF BOLT
CIRCLE
DIA OF BOLT
HOLE NO OF
HOLES
THK OF
FLANGE
DIA OF
HUB
LENGTH
THROUGH HUB DIA OF
BORE
DIA OF
R/F
R
D
SORFS
WRF
WNRF
SORF
SWRF
R F
1
2 15 95 66.7 15.9 4 14.3 38 22 52 22.2 34.9 10
3
4 20 115 82.6 19.0 4 15.9 48 25 57 27.7 42.9 11
1 25 125 88.9 19.0 4 17.5 54 27 62 34.5 50.8 13
11
4 32 135 98.4 19.0 4 20.7 64 29 67 43.2 63.5 14
11
2 40 155 114.3 22.2 4 22.3 70 32 70 49.5 73.0 16
2 50 165 127.0 19.0 8 25.4 84 37 73 61.9 92.1 17
3 65 190 149.2 22.2 8 28.6 100 41 79 74.6 104.8 19
4 80 210 168.3 22.2 8 31.8 117 46 83 90.7 127.0 21
5 100 275 215.9 25.4 8 38.1 152 54 102 116.1 157.2 --
6 125 330 266.7 28.6 8 44.5 189 60 114 143.8 185.7 --
7 150 355 272.1 28.6 12 47.7 222 67 117 170.7 215.9 --
8 200 420 349.2 31.7 12 55.6 273 76 133 221 269.9 --
10 250 510 431.8 34.9 16 63.5 343 86 152 276.2 323.8 --
12 300 560 489.0 34.9 20 66.7 400 92 156 327.0 381.0 ---
NOMINAL PIPE
SIZE
FLANGE DIA
DIA OF BOLT
CIRCLE
DIA OF BOLT
HOLE NO OF
HOLES
THK OF
FLANGE
DIA OF
HUB
LENGTH
THROUGH HUB DIA OF
BORE
DIA OF
R/F
R
D
SORF
SWRF
WNRF
SORF
SWRF
R F
1
2 15 120 82.6 22.2 4 22.3 38 32 60 22.2 34.9 10
3
4 20 130 88.9 22.2 4 25.4 44 35 70 27.7 42.9 11
1 25 150 101.6 25.4 4 28.6 52 41 73 34.5 50.8 13
11
4 32 160 111.1 25.4 4 28.6 64 41 73 43.2 63.5 14
11
2 40 180 123.8 28.6 4 31.8 70 44 83 49.5 73.0 16
2 50 215 165.1 25.4 8 38.1 105 57 102 61.9 92.1 17
21
2 65 245 190.5 28.6 8 41.3 124 64 105 74.6 104.8 19
3 80 240 190.5 25.4 8 38.1 127 54 102 90.7 127.0 --
4 100 290 235.0 31.7 8 44.5 159 70 114 116.1 157.2 --
5 125 350 279.4 35.0 8 50.8 190 79 127 143.8 185.7 --
6 150 380 317.5 31.7 12 55.6 235 86 140 170.7 215.9 --
8 200 470 393.7 38.1 12 63.5 298 102 162 221.5 269.9 --
10 250 545 469.9 38.1 16 69.5 368 108 184 276.2 323.8 --
12 300 610 533.4 38.1 20 79.4 419 117 200 327.0 381.0 ---
(ASMEB16.52013)
(ASMEB16.52013)

KAT
KAT-320B-0179
DRN. APP.CHD. DRN DATE SCALE
CUST. DRG. NO.:
SHEET NO.
1 OF 1
1 : 1
KAT NO.:
DESCRIPTION: REV. NO. :
CUST. REV. / DATE:
GAT NO 54/6, AMBETHAN ROAD
CHAKAN,PUNE - 410501, MAHARASHTRA
TELEPHONE - 02135-254600
00
FORGED GATE VALVE( BOLTED BONNET )
(INTEGRAL FLANGE- RB )-150# 1'' (FE)
DRG. NO.: 25 150 GTV 01 04 RB F316
--- ---
SPECIAL NOTES:-
Forging Ahead - Creating Value
ENQ. NO. :--
QUOT NO. :---
P.O. NO. : ---
W.O. NO. : ---
CUSTOMER : WBV
19.10.2016
DATEREV. REMARKS APP.BY CHD.
DMM DMMSDP
1) RB = STANDARD BORE & FB = FULL BORE.
GENERAL ASSEMBLY DRG FOR
FORGED GATE VALVE - 1"-150# MOC:F316L/316
1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1
2 BONNET ASTM A182 F316L(NACE) 1
3 WEDGE ASTM A217 Gr CF8M/SS316L+ST6 1
4 SEAT RING SS316+ST6 2
5 SPINDLE (STEM) SS316 1
6 GLAND BUSH SS316 1
7 GLAND PACKING
1 SET
8 GLAND FLANGE ASTM A182 F316 /F316L 1
9 HAND WHEEL CARBON STEEL 1
10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET
12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1
13 WASHER HARDENED STEEL 1
14 HEX BOLT A193 Gr.B8M 4
16
BONNET
BUSH(BACKSEAT) INTEGRAL ---
VALVE STANDARD DETAILS
SL. No. DESCRIPTION SPECIFICATION
01. Nominal Size 1"
02. Pressure Class 150#
03. Valve Standard API 602, ASME16.10,ASME B16.5
04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)
CLASS# SIZE L
Q NUMBER OF
HOLES
'H'(Approx.) Wt.
GATEVALVE
150#
INCH MM
(Min.) API 602
(Min.)
CLOSED OPEN (Approx.) (Approx.)
KG
RB FB RB FB RB RB RB RB
1" 25 127 -- 110.0 50.8 79.4 15.9 12.7 4.0 17.0 - 170.0 193.0 112.0 -
CLASS#
HYDRAULIC BODY
Kg/Cm2 (PSIG)
HYDRAULIC SEAT /
BACK SEAT
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC
SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS
30 --- ASL2T --- 25MM-150# F316L FE 1 --
L
Q2.0
D
'H'(Approx.)
02
06
09
16
13
12
10
01
03
04
05
14
15
11
07
08

KAT-320B-0183
02
06
07
09
11
16
L
Q2.0
'H'(Approx.)
13
12
10
01
03
04
DRN. APP.CHD. DRN DATE SCALE
CUST. DRG. NO.:
SHEET NO.
1 OF 1
1 : 1
KAT NO.:
DESCRIPTION: REV. NO. :
CUST. REV. / DATE:
GAT NO 54/6, AMBETHAN ROAD
CHAKAN,PUNE - 410501, MAHARASHTRA
TELEPHONE - 02135-254600
00
FORGED GATE VALVE( BOLTED BONNET )
(INTEGRAL FLANGE- RB )-150# 1 1
2'' (FE)
DRG. NO.: 40 150 GTV 01 04 RB F316
--- ---
SPECIAL NOTES:-
Forging Ahead - Creating Value
ENQ. NO. :--
QUOT NO. :---
P.O. NO. : ---
W.O. NO. : ---
CUSTOMER : WBV
19.10.2016
DATEREV. REMARKS APP.BY CHD.
DMM DMMSDP
1) RB = STANDARD BORE & FB = FULL BORE.
GENERAL ASSEMBLY DRG FOR
FORGED GATE VALVE - 1 1
2"-150# MOC:F316L/316
1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1
2 BONNET ASTM A182 F316L(NACE) 1
3 WEDGE ASTM A217 Gr CF8M/SS316L 1
4 SEAT RING SS316+ST6 2
5 SPINDLE (STEM) SS316 1
6 GLAND BUSH SS316 1
7 GLAND PACKING
1 SET
8 GLAND FLANGE ASTM A182 F316 /F316L 1
9 HAND WHEEL CARBON STEEL 1
10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET
12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1
13 WASHER HARDENED STEEL 1
14 HEX BOLT A193 Gr.B8M 4
16
BONNET
BUSH(BACKSEAT) INTEGRAL ---
VALVE STANDARD DETAILS
SL. No. DESCRIPTION SPECIFICATION
01. Nominal Size 11
2"
02. Pressure Class 150#
03. Valve Standard API 602, ASME16.10,ASME B16.5
04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)
D
05
08
14
15
CLASS# SIZE L
Q NUMBER OF
HOLES
'H'(Approx.) Wt.
GATEVALVE
150#
INCH MM
(Min.) API 602
(Min.)
CLOSED OPEN (Approx.) (Approx.)
KG
RB FB RB FB RB RB RB RB
11
2" 40 165 -- 125.0 73.0 98.4 15.9 15.9 4.0 28.0 - 236.0 272.0 150.0 -
CLASS#
HYDRAULIC BODY
Kg/Cm2 (PSIG)
HYDRAULIC SEAT /
BACK SEAT
Kg/Cm2 (PSIG)
SEAT AIR
Kg/Cm2 (PSIG)
150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC
SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS
5 --- CSL5T(M) --- 40MM-150# F316 FE 2 --
19 --- ASL1T --- 40MM-150# F316 FE 4 --

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