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Safety the Molson Coors Way
Paul Lay
Director EHS Canada
WHO ARE WE?
Molson Coors Canada
Brewing Capacity: 12 Million HL Annually
41% Share of Market
MillerCoors
Brewing Capacity: 103.7 Million HL Annually
29% Share of Market
Molson Coors International
Core Markets
Molson Coors Europe
Brewing Capacity: 30.6 Million HL Annually
Share of market:
UK and Ireland 19%
Montenegro: 90%
Serbia 52%
Croatia: 44%
Bulgaria: 34%
Bosnia-Herzegovina: 27%
Hungary: 25%
Romania: 16%
Czech Republic: 15%
Slovakia: 5%
EXTRAORDINARY BRANDS
DRAGAN’S STORY
Date: 19th June 2013 - Dragan, 52 year old Brewing Operator. Fell from a defective ladder and is
hospitalized with fractured left hip and surgery required.
Dragan was off work for just over one year.
SPEAK BOARD
EMPLOYEE HANDBOOK
STMCW WEEKLY BULLETIN
Week 30: There were zero Lost Time accidents and zero Significant Injuries this week.
Safety The Molson Coors Way was successfully launched in Calgary, Alberta last week
with the Sales managementteam there. We look forward to the launch in Vancouver, BC on
August 10th!
LOCATION DAYS
WITHOUT
AN LTA
WEEK
LTA
WEEK
SI
LTA
YTD
2015
LTA
YTD
2014
SI
YTD
2015
SI
YTD
2014
Vancouver Brewery 67 0 0 3 2 3 2
Toronto Brewery 275 0 0 0 2 8 7
Montreal Brewery 36 0 0 2 1 19 11
Moncton Brewery 2838 0 0 0 0 0 0
St. John's Brewery 186 0 0 1 0 5 7
Quebec Distribution 176 0 0 1 1 28 35
Ontario Dist - Transport 1650 0 0 0 0 0 2
Ontario Dist - Warehouse 210 0 0 0 0 1 0
Atlantic Distribution 4054 0 0 0 0 0 0
Six Pints 351 0 0 0 0 5 3
Offices 578 0 0 0 0 4 0
Sales 360 0 0 0 0 0 2
TOTAL 36 0 0 7 6 73 69
578
PRE LAUNCH
• Start at the very top
• Then get VP’s interested
• Explain the program and their role in it to Plant Management Teams
• Activate tease communication.
• Leadership Blogs
• Yammer
• Articles on Company Intranet
• Company TV
• ‘Coming Soon’ Posters on site
PRE LAUNCH
• STEP inspection forms generated for every department
• Union alignment AND supporton behavioural safety gained
(go/nogo)
• SPEAK boards delivered and installed in each department
• Management in the Plant trained in CARE and SEARCH
processes
HIGH IMPACT LAUNCH EVENT
• Half day event, whole site population is covered
• Starts with Leadership story telling
• Moves to a short video about a person whose life was devastated
by a workplace accident
• As the credits roll on the video the person from the video walks
into the roll and speaks to the employees about their experiences
for an hour or so. Asks for safety observer volunteers at the end.
• Coffee break to let them take in what they’ve heard
• Plant Management team takes them through the detail of STEP,
SPEAK, CARE, SEARCH and the Golden Rules
POST LAUNCH
• Hit the ground running
• Day one and two after launch is observer training
• Then STEP observations start
• Second full month after launch KPIs are reported globally
STMCW SCORECARD
RESULTS TO DATE
• 20% reduction in lost time accident incident rate in 2013 first year
of roll out in Canada.
• 54% reduction in lost time accident incident rate in 2014 second
year of roll out in Canada.
• 79% reduction in accident severity rate (ASR) in Canada in last
two years.
• The number of Severe Environmental Incidents (SEI) has been
reduced by 40% since beginning of 2014
• Safety engagement scores to be measured in next global people
survey.
KEY LEARNINGS:
• Be aware of Organizational Design impacts; changes
in labour (unions); resources demands and
constraints.
• In planning phase – be aware of other high impact
organization or program rollouts - (World Class Supply
Chain)
• Prepare your site teams thoroughly - change
management process; solid communication and
training plans
• Be clear on expectations and KPI tracking – what is
measured, when and why.
SUMMARY
• Make Safety about people not processes
• Make the processes you do have simple
• Stakeholder alignment is critical to brilliant execution
• Branding and communication make a big difference
Paul Lay

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Paul Lay

  • 1. Safety the Molson Coors Way Paul Lay Director EHS Canada
  • 2. WHO ARE WE? Molson Coors Canada Brewing Capacity: 12 Million HL Annually 41% Share of Market MillerCoors Brewing Capacity: 103.7 Million HL Annually 29% Share of Market Molson Coors International Core Markets Molson Coors Europe Brewing Capacity: 30.6 Million HL Annually Share of market: UK and Ireland 19% Montenegro: 90% Serbia 52% Croatia: 44% Bulgaria: 34% Bosnia-Herzegovina: 27% Hungary: 25% Romania: 16% Czech Republic: 15% Slovakia: 5%
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  • 5. DRAGAN’S STORY Date: 19th June 2013 - Dragan, 52 year old Brewing Operator. Fell from a defective ladder and is hospitalized with fractured left hip and surgery required. Dragan was off work for just over one year.
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  • 14. STMCW WEEKLY BULLETIN Week 30: There were zero Lost Time accidents and zero Significant Injuries this week. Safety The Molson Coors Way was successfully launched in Calgary, Alberta last week with the Sales managementteam there. We look forward to the launch in Vancouver, BC on August 10th! LOCATION DAYS WITHOUT AN LTA WEEK LTA WEEK SI LTA YTD 2015 LTA YTD 2014 SI YTD 2015 SI YTD 2014 Vancouver Brewery 67 0 0 3 2 3 2 Toronto Brewery 275 0 0 0 2 8 7 Montreal Brewery 36 0 0 2 1 19 11 Moncton Brewery 2838 0 0 0 0 0 0 St. John's Brewery 186 0 0 1 0 5 7 Quebec Distribution 176 0 0 1 1 28 35 Ontario Dist - Transport 1650 0 0 0 0 0 2 Ontario Dist - Warehouse 210 0 0 0 0 1 0 Atlantic Distribution 4054 0 0 0 0 0 0 Six Pints 351 0 0 0 0 5 3 Offices 578 0 0 0 0 4 0 Sales 360 0 0 0 0 0 2 TOTAL 36 0 0 7 6 73 69 578
  • 15. PRE LAUNCH • Start at the very top • Then get VP’s interested • Explain the program and their role in it to Plant Management Teams • Activate tease communication. • Leadership Blogs • Yammer • Articles on Company Intranet • Company TV • ‘Coming Soon’ Posters on site
  • 16. PRE LAUNCH • STEP inspection forms generated for every department • Union alignment AND supporton behavioural safety gained (go/nogo) • SPEAK boards delivered and installed in each department • Management in the Plant trained in CARE and SEARCH processes
  • 17. HIGH IMPACT LAUNCH EVENT • Half day event, whole site population is covered • Starts with Leadership story telling • Moves to a short video about a person whose life was devastated by a workplace accident • As the credits roll on the video the person from the video walks into the roll and speaks to the employees about their experiences for an hour or so. Asks for safety observer volunteers at the end. • Coffee break to let them take in what they’ve heard • Plant Management team takes them through the detail of STEP, SPEAK, CARE, SEARCH and the Golden Rules
  • 18. POST LAUNCH • Hit the ground running • Day one and two after launch is observer training • Then STEP observations start • Second full month after launch KPIs are reported globally
  • 20. RESULTS TO DATE • 20% reduction in lost time accident incident rate in 2013 first year of roll out in Canada. • 54% reduction in lost time accident incident rate in 2014 second year of roll out in Canada. • 79% reduction in accident severity rate (ASR) in Canada in last two years. • The number of Severe Environmental Incidents (SEI) has been reduced by 40% since beginning of 2014 • Safety engagement scores to be measured in next global people survey.
  • 21. KEY LEARNINGS: • Be aware of Organizational Design impacts; changes in labour (unions); resources demands and constraints. • In planning phase – be aware of other high impact organization or program rollouts - (World Class Supply Chain) • Prepare your site teams thoroughly - change management process; solid communication and training plans • Be clear on expectations and KPI tracking – what is measured, when and why.
  • 22. SUMMARY • Make Safety about people not processes • Make the processes you do have simple • Stakeholder alignment is critical to brilliant execution • Branding and communication make a big difference