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Conduct a More
Effective
Management Review
&
Slide 1 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Your Speaker

Rob Packard

Slide 2 of 31
November 12th 2013

Rob Packard is a regulatory consultant with 20 years experience
in the medical device, pharmaceutical and biotechnology
industries. He is a graduate of UConn in Chemical Engineering.
Rob was a senior manager at several medical device companies—
including President/CEO of a laparoscopic imaging company. His
Quality Management System expertise covers all aspects of
developing, training, implementing, and maintaining ISO 13485
and ISO 14971 certification. From 2009-2012, he was a Lead
Auditor and instructor for BSI. Rob’s specialty is regulatory
submissions of high-risk medical devices for CE marking and
Canadian medical device applications. He founded Medical Device
Academy in 2012 as a consulting firm focused on helping medical
device companies with regulatory submissions and ISO 13485
certification. The firm has grown to seven consultants in one year.
The most favorite part of his job is training others.

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Goals of this Webinar
• Avoid nonconformities & 483’s
• Improve process efficiency
• Add value
(the kind that impacts the bottom line)

Slide 3 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Management Commitment
Clause 5.1
• Provide evidence of commitment to develop &
implement QMS & maintain its effectiveness
• Communicate importance of meeting
customer and regulatory requirements
• Establish Quality Policy & Quality Objectives
• Conduct Management Reviews
• Ensure Available Resources
Slide 4 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Show Commitment by…
1. This training is required for every manager
2. Assign one Quality Objective to everyone
3. Use management reviews for business
planning.
The way my
luck is running,
if I was a
manager I’d
work in quality.

Slide 5 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com

I get no respect…
Customer Focus
Clause 5.2
• Top management shall ensure that customer
requirements are determined and are met

In ISO 9001, this clause includes the “aim of
enhancing Customer Satisfaction” vs. safety and
performance of medical devices, and Clause
8.2.1 is different :
Customer Satisfaction vs. Customer Feedback
Slide 6 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Quality Policy
Clause 5.3
• Appropriate to purpose of your company
• Commitment to comply with regulations &
maintain effectiveness

Slide 7 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Quality Objectives
Clause 5.4.1
• Established at relevant functions and levels

• Shall be measurable and consistent with the
quality policy
Where we are
Action taken

Where we’re going

Slide 8 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
QMS Planning
Clause 5.4.2
• Plan QMS to meet requirements and Quality
Objectives
• Integrity of the QMS is maintained when QMS
changes are planned and implemented
For example:
When an employee leaves the
company or when a regulation
changes.
Slide 9 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Responsibility & Authority
Clause 5.5.1
• Responsibilities & authorities are defined,
documented and communicated
• Establish the interrelation of all personnel
who manage, perform and verify work
affecting quality to ensure independence and
authority
Note: Regulations require nomination of
specific persons for post-production activities
& adverse event reporting
Slide 10 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Management Representative
Clause 5.5.2
• Ensure processes needed for QMS are
established, implemented and maintained
• Reporting to Top Management on the QMS
and need for improvements
• Insuring promotion and awareness of
customer and regulatory requirements
(see Clause 5.5.3 – Internal Communication)
Slide 11 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Management Review
Clause 5.6
• Review the QMS at planned intervals
• Ensure continuing suitability, adequacy and
effectiveness
• Assess opportunities for improvement and
the need for change—including Quality Policy
and Quality Objectives
• Records shall be maintained
Slide 12 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
FDA Inspectors
• What is an inspector allowed to see?
• What does inspector want to see?
FDA
“Helpful”
Employee

Slide 13 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
8 Management Review Inputs
Clause 5.6.2
a) Audit results
b) Customer feedback
c) Process performance & product conformity
d) CAPA Status
e) Follow-up of actions from previous
management reviews
f) Changes that could affect QMS
g) Recommendations for Improvement
h) New or revised regulatory requirements
Slide 14 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Audit Results
Clause 5.6.2a)
• FDA Inspections
Pareto Charts Identify Where Findings Come From
• Internal Audits
• Supplier Audits
• ISO Certification Audits
• JPAL Audits
• Etc.
Slide 15 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Customer Feedback
Clause 5.6.2b)
• Complaints
• Customer Surveys
• Focus Groups
• Customer Requirements/Contracts
• Regulatory Communications
• Journal Articles
• Service Data
• MAUDE Database
• Device Registries
Slide 16 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Process Performance &
Product Conformity
Clause 5.6.2c)
• Each process should have a quality objective
• Products should have NCR trending
Note: If you have a lot of products, you only
need to review the trends that require
discussion.
Slide 17 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
CAPA Status
Clause 5.6.2d)

Slide 18 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Example of Tracking Action Items

Slide 19 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Changes that could affect QMS
Clause 5.6.2f)
• New product launches
• Product obsolesce
Do you have a
transition plan for
• Down-sizing
departure of critical
• Rapid Growth
personnel?
• Relocation
• New Enterprise Software
• Mergers
Slide 20 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Recommendations for
Improvement
Clause 5.6.2g)
• You want a list prior to the meeting of
suggestions
• Each manager should provide at least one
• These could be possible Preventive Actions
• These may become Management Review
Action Items
Slide 21 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
New & Revised Regulations
Clause 5.6.2h)
• You need to cover ALL the global regulations
• You need a systematic process for this
• Do not rely upon one source alone—even me
Note: It’s impossible to be perfect, but your goal
should be to update your external Standards list
at least quarterly.
Slide 22 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
3 Management Review Outputs
Clause 5.6.3
a) Improvements needed to maintain QMS
effectiveness
b) Improvement of product related to customer
requirements
c) Resource needs
Note: Includes action items and records of
discussions during the Management Review
Slide 23 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Improvements needed to
maintain QMS effectiveness
Clause 5.6.3a)
• This should include all the suggestions for
improvement that were agreed upon during
the meeting
– Especially those from Clause 5.6.2g)

Note: Includes action items and records of
discussions during the Management Review
Slide 24 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Improvement of product related
to customer requirements
Clause 5.6.3b)
• This should include all the suggestions for
improvement that were agreed upon during the
meeting
– Especially those from Clause 5.6.2b)…Feedback
– Especially those from Clause 5.6.2c)…NCRs

Note: Includes action items and records of
discussions during the Management Review
Slide 25 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Resource Needs
Clause 5.6.3c)
• New Hires (temporary & permanent)

• Training (in-house & external)
• Equipment & Software
• Work Environment
Slide 26 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Your Template
•
•
•
•
•

8 Required Inputs – clause 5.6.2
3 Required Outputs – clause 5.6.3
Quality Policy – clause 5.3
Quality Objectives – clause 5.4.1
Continued Effectiveness of the QMS
– clause 5.1

Slide 27 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Example of Print PDF Output
• Inputs are in the slide
• Discussion is documented
in the notes
• Title includes crossreference to applicable
requirements

Slide 28 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Call to Action
1. Require 100% of top management to watch
this webinar
2. Create your own Management Review
template or improve the one you have
3. Fill out my survey and you get a training
certificate
4. Take a training effectiveness exam

Slide 29 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Q &A

Slide 30 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com
Schedule a Remote Internal
Audit of Your 2013
Management Reviews
Rob Packard

December 2013

31

Only 49
More Days

Tuesday

Slide 31 of 31
November 12th 2013

Rob Packard, Consultant
www.MedicalDeviceAcademy.com
rob@13485cert.com

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How to Conduct a More Effective Management Review

  • 1. Conduct a More Effective Management Review & Slide 1 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 2. Your Speaker Rob Packard Slide 2 of 31 November 12th 2013 Rob Packard is a regulatory consultant with 20 years experience in the medical device, pharmaceutical and biotechnology industries. He is a graduate of UConn in Chemical Engineering. Rob was a senior manager at several medical device companies— including President/CEO of a laparoscopic imaging company. His Quality Management System expertise covers all aspects of developing, training, implementing, and maintaining ISO 13485 and ISO 14971 certification. From 2009-2012, he was a Lead Auditor and instructor for BSI. Rob’s specialty is regulatory submissions of high-risk medical devices for CE marking and Canadian medical device applications. He founded Medical Device Academy in 2012 as a consulting firm focused on helping medical device companies with regulatory submissions and ISO 13485 certification. The firm has grown to seven consultants in one year. The most favorite part of his job is training others. Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 3. Goals of this Webinar • Avoid nonconformities & 483’s • Improve process efficiency • Add value (the kind that impacts the bottom line) Slide 3 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 4. Management Commitment Clause 5.1 • Provide evidence of commitment to develop & implement QMS & maintain its effectiveness • Communicate importance of meeting customer and regulatory requirements • Establish Quality Policy & Quality Objectives • Conduct Management Reviews • Ensure Available Resources Slide 4 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 5. Show Commitment by… 1. This training is required for every manager 2. Assign one Quality Objective to everyone 3. Use management reviews for business planning. The way my luck is running, if I was a manager I’d work in quality. Slide 5 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com I get no respect…
  • 6. Customer Focus Clause 5.2 • Top management shall ensure that customer requirements are determined and are met In ISO 9001, this clause includes the “aim of enhancing Customer Satisfaction” vs. safety and performance of medical devices, and Clause 8.2.1 is different : Customer Satisfaction vs. Customer Feedback Slide 6 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 7. Quality Policy Clause 5.3 • Appropriate to purpose of your company • Commitment to comply with regulations & maintain effectiveness Slide 7 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 8. Quality Objectives Clause 5.4.1 • Established at relevant functions and levels • Shall be measurable and consistent with the quality policy Where we are Action taken Where we’re going Slide 8 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 9. QMS Planning Clause 5.4.2 • Plan QMS to meet requirements and Quality Objectives • Integrity of the QMS is maintained when QMS changes are planned and implemented For example: When an employee leaves the company or when a regulation changes. Slide 9 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 10. Responsibility & Authority Clause 5.5.1 • Responsibilities & authorities are defined, documented and communicated • Establish the interrelation of all personnel who manage, perform and verify work affecting quality to ensure independence and authority Note: Regulations require nomination of specific persons for post-production activities & adverse event reporting Slide 10 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 11. Management Representative Clause 5.5.2 • Ensure processes needed for QMS are established, implemented and maintained • Reporting to Top Management on the QMS and need for improvements • Insuring promotion and awareness of customer and regulatory requirements (see Clause 5.5.3 – Internal Communication) Slide 11 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 12. Management Review Clause 5.6 • Review the QMS at planned intervals • Ensure continuing suitability, adequacy and effectiveness • Assess opportunities for improvement and the need for change—including Quality Policy and Quality Objectives • Records shall be maintained Slide 12 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 13. FDA Inspectors • What is an inspector allowed to see? • What does inspector want to see? FDA “Helpful” Employee Slide 13 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 14. 8 Management Review Inputs Clause 5.6.2 a) Audit results b) Customer feedback c) Process performance & product conformity d) CAPA Status e) Follow-up of actions from previous management reviews f) Changes that could affect QMS g) Recommendations for Improvement h) New or revised regulatory requirements Slide 14 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 15. Audit Results Clause 5.6.2a) • FDA Inspections Pareto Charts Identify Where Findings Come From • Internal Audits • Supplier Audits • ISO Certification Audits • JPAL Audits • Etc. Slide 15 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 16. Customer Feedback Clause 5.6.2b) • Complaints • Customer Surveys • Focus Groups • Customer Requirements/Contracts • Regulatory Communications • Journal Articles • Service Data • MAUDE Database • Device Registries Slide 16 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 17. Process Performance & Product Conformity Clause 5.6.2c) • Each process should have a quality objective • Products should have NCR trending Note: If you have a lot of products, you only need to review the trends that require discussion. Slide 17 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 18. CAPA Status Clause 5.6.2d) Slide 18 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 19. Example of Tracking Action Items Slide 19 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 20. Changes that could affect QMS Clause 5.6.2f) • New product launches • Product obsolesce Do you have a transition plan for • Down-sizing departure of critical • Rapid Growth personnel? • Relocation • New Enterprise Software • Mergers Slide 20 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 21. Recommendations for Improvement Clause 5.6.2g) • You want a list prior to the meeting of suggestions • Each manager should provide at least one • These could be possible Preventive Actions • These may become Management Review Action Items Slide 21 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 22. New & Revised Regulations Clause 5.6.2h) • You need to cover ALL the global regulations • You need a systematic process for this • Do not rely upon one source alone—even me Note: It’s impossible to be perfect, but your goal should be to update your external Standards list at least quarterly. Slide 22 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 23. 3 Management Review Outputs Clause 5.6.3 a) Improvements needed to maintain QMS effectiveness b) Improvement of product related to customer requirements c) Resource needs Note: Includes action items and records of discussions during the Management Review Slide 23 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 24. Improvements needed to maintain QMS effectiveness Clause 5.6.3a) • This should include all the suggestions for improvement that were agreed upon during the meeting – Especially those from Clause 5.6.2g) Note: Includes action items and records of discussions during the Management Review Slide 24 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 25. Improvement of product related to customer requirements Clause 5.6.3b) • This should include all the suggestions for improvement that were agreed upon during the meeting – Especially those from Clause 5.6.2b)…Feedback – Especially those from Clause 5.6.2c)…NCRs Note: Includes action items and records of discussions during the Management Review Slide 25 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 26. Resource Needs Clause 5.6.3c) • New Hires (temporary & permanent) • Training (in-house & external) • Equipment & Software • Work Environment Slide 26 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 27. Your Template • • • • • 8 Required Inputs – clause 5.6.2 3 Required Outputs – clause 5.6.3 Quality Policy – clause 5.3 Quality Objectives – clause 5.4.1 Continued Effectiveness of the QMS – clause 5.1 Slide 27 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 28. Example of Print PDF Output • Inputs are in the slide • Discussion is documented in the notes • Title includes crossreference to applicable requirements Slide 28 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 29. Call to Action 1. Require 100% of top management to watch this webinar 2. Create your own Management Review template or improve the one you have 3. Fill out my survey and you get a training certificate 4. Take a training effectiveness exam Slide 29 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 30. Q &A Slide 30 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com
  • 31. Schedule a Remote Internal Audit of Your 2013 Management Reviews Rob Packard December 2013 31 Only 49 More Days Tuesday Slide 31 of 31 November 12th 2013 Rob Packard, Consultant www.MedicalDeviceAcademy.com rob@13485cert.com