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Delivering Next Generation Cell
Therapy Manufacturing Faster
without Compromising Quality
© 2023 Kite Pharma, Inc.
Scott Nichols, Ph.D
Director & Product Quality Leader
June 2023
1
© 2023 Kite Pharma, Inc.
2
Kite is 100% dedicated to the promise
of cell therapy and has all critical functions
vertically integrated and
exclusively focused on this highly
specialized treatment
© 2023 Kite Pharma, Inc.
1 million+
Square Feet of Cell Therapy
Manufacturing and R&D Space
Kite by the Numbers…
3
14,300+
Patients Treated
(Clinical & Commercial Patients)
2
Global Commercial
Products on Market
20+
Countries
with Reimbursed Product
5
Approved Indications
in CAR T-cell Therapy*
4,000+
Employees
(Data on File as of 4/2023)
*Approved indication number varies per market
© 2023 Kite Pharma, Inc.
Kite’s Strong Global Presence
4
Shanghai
(FOSUN-Kite)
Amsterdam
London
Maryland
Emeryville
Santa Monica
(Global HQ)
Oceanside
Joint Venture or
License Collaboration
Commercial
Manufacturing
Research and/or
Development
Clinical Manufacturing
and Development
Corporate
Offices
Tokyo*
(Daiichi Sankyo)
El Segundo
Philadelphia
* Q422 announced planned transfer of Japan Marketing Authorization to Gilead Sciences K.K. (Japan) and expect completion in 2023.
© 2023 Kite Pharma, Inc.
5
CAR T-cell therapies1–4
Conventional drug products1
One lot, individualized to each patient
Inherent variability of starting material
Complex manufacturing process
Coordination with treatment center
GMP manufacture
Raw starting materials
In-process and
lot release testing
Distribution
and treatment
1. Adapted from Scientific and Regulatory Considerations for Gene Modified T Cell Therapy (Nov 2017; available at https://pharm.ucsf.edu/sites/pharm.ucsf.edu/files/cersi/media-browser/Graeme%20Price%20and %20Kristin%20Baird.pdf).
2. YESCARTA SmPC (Jul 2021; available at www.ema.europa.eu).
3. Bersenev A & Kili S. Cell Gene Ther Insights 2018; 4:1051–1058.
4. Guidelines on Good Manufacturing Practice specific to Advanced Therapy Medicinal Products (Nov 2017;
available at https://ec.europa.eu/health/sites/health/files/files/eudralex/vol-4/2017_11_22_guidelines_gmp_for_atmps.pdf).
CAR T-cell Manufacturing Is Fundamentally Different Than Conventional
Pharmaceutical Production
© 2022 Kite Pharma, Inc.
High Batch Run Rate
• 1 patient = 1 lot
• High number of analytical test results
• Multiple daily label reconciliation & lot
disposition activities
• Multiple sensitive shipments coordinated
daily to various health care facilities
• Unpredictable lot cancellations
Dependence on external testing
organizations
• Small number of contract testing
organizations
• Increased quality oversight of vector
production
Complex Process
• Complicated & unclear link between
material/final product specification & CQAs
• Lot-to-lot variability of Raw/Ancillary
Materials
• Idiopathic patient factors cause final
product lot-to-lot variability
Lifecycle Management
• Improvements in analytical methods or
manufacturing processes difficult to
deploy
• Unpredictable shifts in technological
innovations move faster than
regulatory review
Challenges in Autologous Cell Therapy
© 2023 Kite Pharma, Inc.
Goals for Advancing
Manufacturing Automation
7
Improve Robustness
Simplify process flow, enable closed system processing,
reduce clean room requirements
Increase Success Rate
Reduce potential for human, process
and equipment errors
Increase Productivity
Reduce cycle time and increase throughput
Reliably Treat More Patients Faster
Kite Manufacturing Process
Automation Flow
Apheresis
Enrichment
Isolation
Activation
Genetic
Modification
Expansion
Harvest
Patient Lot
Release
Infusion
© 2023 Kite Pharma, Inc.
Cell Therapy Requires
a Highly Specialized
and Coordinated Team
8
© 2023 Kite Pharma, Inc.
• Health care sites
qualified & audited by
Kite Quality
• Health care sites use
Kite owned/operated
Quality Systems
• Kite Commercial
Team actively
engaged with health
care facility staff
• Patient enrollment
linkage to
manufacturing slot
availability
• High right-first-time
manufacturing metrics
• Manufacturing
process yields highly
predictable harvest
day operations
(>70%)
• Focus on training
program across all
commercial sites
Standardize all test
methods & process
parameters across global
manufacturing network:
• Process parameter
data reviewed locally
& globally per QMRs
& CPV programs
• QC method
performance
assessed globally on
a weekly basis
• Quality Oversight of
Vector Manufacturing
• Most Vector Analytical
Methods brought
internal to Kite
Kite’s Fit-For-Purpose QS Drives a High Manufacturing Success Rate (96%)
End-to-end Quality By
Design Process
Orchestration of
multiple activities
Leverage global
manufacturing
network
Manufacture retroviral
vector in-house
9
© 2023 Kite Pharma, Inc.
Quality responsible for review comparability & validation assessments
Ensures process validation strategy meets quality & regulatory expectations
Quality Oversight of Manufacturing
Changes & QC changes
Rapid Manufacturing for Cell & Gene Therapy
Role of Quality
Controls patient apheresis material inspection & release
Oversight during complex manufacturing operations
Elevated Role of Frontline QA
Real time review of Electronic Batch Manufacturing Records (EBR)
EBR review by exception
Review of Manufacturing Records
Batch release (1 lot = 1 patient)
Target release at availability of QC data for all sites, all lots
Cross Functional MRB meeting for non-conforming lots
10
Challenges to Rapid QC Methods in Commercial CAR T space
1. Timelines are critical and method
5.
Single source test materials with
2.
“Pioneer’s Burden”
4. Disrupting status quo requires
robust data packages
6.
delays have a cascading effect
Single-lot testing or low sample
batching potential
Limited instrument options
3. require trade offs (automation,
LIMS integration)
potential supply chain risk
Investment in early
technologies may carry risk
7.
11
At/near biological/technological
limit for some assays
© 2023 Kite Pharma, Inc.
To deliver next generation cell therapy
manufacturing to patients faster globally,
several strategies can be employed,
including:
▸Expansion of Global Supply: Kite serves our patients
and customers with a broad global presence
▸Investing in advanced technology: Automation and
moving from paper-based to paperless can speed up
the development of treatments
▸Establishing controls and efficient response systems:
Setting up robust capabilities can ensure patients are
treated faster
▸Teamwork and Expertise: Strong collaboration between
process development, manufacturing, supply chain,
healthcare providers, regulators, and patients who can
help identify bottlenecks in the delivery process and
develop solutions to address them.
The opinions presented are my own and not necessarily representative of Kite Pharma or Gilead.
KITE and the KITE logo are registered trademarks of Kite, a Gilead Company. ©2023 Gilead Sciences Inc.
April 2023
© 2023 Kite Pharma, Inc.
THANK YOU
13

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Nichols-Scott-Kite-Pharma-2023.pdf

  • 1. Delivering Next Generation Cell Therapy Manufacturing Faster without Compromising Quality © 2023 Kite Pharma, Inc. Scott Nichols, Ph.D Director & Product Quality Leader June 2023 1
  • 2. © 2023 Kite Pharma, Inc. 2 Kite is 100% dedicated to the promise of cell therapy and has all critical functions vertically integrated and exclusively focused on this highly specialized treatment
  • 3. © 2023 Kite Pharma, Inc. 1 million+ Square Feet of Cell Therapy Manufacturing and R&D Space Kite by the Numbers… 3 14,300+ Patients Treated (Clinical & Commercial Patients) 2 Global Commercial Products on Market 20+ Countries with Reimbursed Product 5 Approved Indications in CAR T-cell Therapy* 4,000+ Employees (Data on File as of 4/2023) *Approved indication number varies per market
  • 4. © 2023 Kite Pharma, Inc. Kite’s Strong Global Presence 4 Shanghai (FOSUN-Kite) Amsterdam London Maryland Emeryville Santa Monica (Global HQ) Oceanside Joint Venture or License Collaboration Commercial Manufacturing Research and/or Development Clinical Manufacturing and Development Corporate Offices Tokyo* (Daiichi Sankyo) El Segundo Philadelphia * Q422 announced planned transfer of Japan Marketing Authorization to Gilead Sciences K.K. (Japan) and expect completion in 2023.
  • 5. © 2023 Kite Pharma, Inc. 5 CAR T-cell therapies1–4 Conventional drug products1 One lot, individualized to each patient Inherent variability of starting material Complex manufacturing process Coordination with treatment center GMP manufacture Raw starting materials In-process and lot release testing Distribution and treatment 1. Adapted from Scientific and Regulatory Considerations for Gene Modified T Cell Therapy (Nov 2017; available at https://pharm.ucsf.edu/sites/pharm.ucsf.edu/files/cersi/media-browser/Graeme%20Price%20and %20Kristin%20Baird.pdf). 2. YESCARTA SmPC (Jul 2021; available at www.ema.europa.eu). 3. Bersenev A & Kili S. Cell Gene Ther Insights 2018; 4:1051–1058. 4. Guidelines on Good Manufacturing Practice specific to Advanced Therapy Medicinal Products (Nov 2017; available at https://ec.europa.eu/health/sites/health/files/files/eudralex/vol-4/2017_11_22_guidelines_gmp_for_atmps.pdf). CAR T-cell Manufacturing Is Fundamentally Different Than Conventional Pharmaceutical Production
  • 6. © 2022 Kite Pharma, Inc. High Batch Run Rate • 1 patient = 1 lot • High number of analytical test results • Multiple daily label reconciliation & lot disposition activities • Multiple sensitive shipments coordinated daily to various health care facilities • Unpredictable lot cancellations Dependence on external testing organizations • Small number of contract testing organizations • Increased quality oversight of vector production Complex Process • Complicated & unclear link between material/final product specification & CQAs • Lot-to-lot variability of Raw/Ancillary Materials • Idiopathic patient factors cause final product lot-to-lot variability Lifecycle Management • Improvements in analytical methods or manufacturing processes difficult to deploy • Unpredictable shifts in technological innovations move faster than regulatory review Challenges in Autologous Cell Therapy
  • 7. © 2023 Kite Pharma, Inc. Goals for Advancing Manufacturing Automation 7 Improve Robustness Simplify process flow, enable closed system processing, reduce clean room requirements Increase Success Rate Reduce potential for human, process and equipment errors Increase Productivity Reduce cycle time and increase throughput Reliably Treat More Patients Faster Kite Manufacturing Process Automation Flow Apheresis Enrichment Isolation Activation Genetic Modification Expansion Harvest Patient Lot Release Infusion
  • 8. © 2023 Kite Pharma, Inc. Cell Therapy Requires a Highly Specialized and Coordinated Team 8
  • 9. © 2023 Kite Pharma, Inc. • Health care sites qualified & audited by Kite Quality • Health care sites use Kite owned/operated Quality Systems • Kite Commercial Team actively engaged with health care facility staff • Patient enrollment linkage to manufacturing slot availability • High right-first-time manufacturing metrics • Manufacturing process yields highly predictable harvest day operations (>70%) • Focus on training program across all commercial sites Standardize all test methods & process parameters across global manufacturing network: • Process parameter data reviewed locally & globally per QMRs & CPV programs • QC method performance assessed globally on a weekly basis • Quality Oversight of Vector Manufacturing • Most Vector Analytical Methods brought internal to Kite Kite’s Fit-For-Purpose QS Drives a High Manufacturing Success Rate (96%) End-to-end Quality By Design Process Orchestration of multiple activities Leverage global manufacturing network Manufacture retroviral vector in-house 9
  • 10. © 2023 Kite Pharma, Inc. Quality responsible for review comparability & validation assessments Ensures process validation strategy meets quality & regulatory expectations Quality Oversight of Manufacturing Changes & QC changes Rapid Manufacturing for Cell & Gene Therapy Role of Quality Controls patient apheresis material inspection & release Oversight during complex manufacturing operations Elevated Role of Frontline QA Real time review of Electronic Batch Manufacturing Records (EBR) EBR review by exception Review of Manufacturing Records Batch release (1 lot = 1 patient) Target release at availability of QC data for all sites, all lots Cross Functional MRB meeting for non-conforming lots 10
  • 11. Challenges to Rapid QC Methods in Commercial CAR T space 1. Timelines are critical and method 5. Single source test materials with 2. “Pioneer’s Burden” 4. Disrupting status quo requires robust data packages 6. delays have a cascading effect Single-lot testing or low sample batching potential Limited instrument options 3. require trade offs (automation, LIMS integration) potential supply chain risk Investment in early technologies may carry risk 7. 11 At/near biological/technological limit for some assays
  • 12. © 2023 Kite Pharma, Inc. To deliver next generation cell therapy manufacturing to patients faster globally, several strategies can be employed, including: ▸Expansion of Global Supply: Kite serves our patients and customers with a broad global presence ▸Investing in advanced technology: Automation and moving from paper-based to paperless can speed up the development of treatments ▸Establishing controls and efficient response systems: Setting up robust capabilities can ensure patients are treated faster ▸Teamwork and Expertise: Strong collaboration between process development, manufacturing, supply chain, healthcare providers, regulators, and patients who can help identify bottlenecks in the delivery process and develop solutions to address them.
  • 13. The opinions presented are my own and not necessarily representative of Kite Pharma or Gilead. KITE and the KITE logo are registered trademarks of Kite, a Gilead Company. ©2023 Gilead Sciences Inc. April 2023 © 2023 Kite Pharma, Inc. THANK YOU 13