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ITM_Machine Introduction
- 1. INTERNATIONAL TOOL MACHINES
production grinding machines
made in the USAmade in the USA
Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386 446 0500
Thank you for viewing
ITM’s Presentation.
W l i iPhone: 386‐446‐0500
Fax: 386‐445‐5700
Web: www.itmfl.com
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only *
We welcome you to visit
our facility in FL, USA!
- 3. Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www.itmfl.comWeb: www.itmfl.com
S O G G S
Why Choose ITM?
PRECISION GRINDING MACHINES
• ITM‘S experience
• ITM Machines ‐ Performance
Ridgity, Reliability & Repeatability
Tight Tolerances Tight Tolerances
Cycle Time
• Customer Service
Sales & Marketing – New and Exisisting Machines
Engineering Department
24/7 via email
Telephone
• Parts & Service
Service Calls
Stock Parts
Fast & Courteous Service
G E i i• German Engineering
• Software Development
Focus on Innovation & Improvement
Ladder
Safety Features
• High Quality Components (made from Europe, Japan & USA)High Quality Components (made from Europe, Japan & USA)
• ITM machines are built in Palm Coast, FL USA
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 4. ITM APPLICATIONS
INDUSTRIES:
>> Aerospace <<
>> Automotive <<
>> Blank Prep <<>> Blank Prep <<
>> Cutting Tools <<
>> Gears & Worms <<
>> Medcial Tools <<
ITM MACHINESITM MACHINES
>> PEELSERIES <<
>> FLUTESERIES <<
>> ROTARYSERIES <<
>> THREADSERIES <<
Address: 5 Industry Drive
Palm Coast, FL USA
>> THREADSERIES <<
>> FILTERSYSTEMS <<
,
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www.itmfl.com
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 5. ITM PRECISION GRINDING MACHINES
ITM – Serving Customers
W ld id F O 30 YEARSWorldwide For Over 30 YEARS
FLUTE SERIES PEEL SERIES THREAD SERIES
FOR FLUTING TAPS AND
DRILLS SHARPENING AND
THREAD & CHAMFER IN THE
SAME CLAMPING MULTI-RIB
HSS, CARBIDE & STAINLESS
BLANKS GROUND TODRILLS, SHARPENING AND
FORM FLUTES
SAME CLAMPING, MULTI RIB
OR SINGLE-RIB GRINDING
BLANKS GROUND TO
TIGHT TOLERANCE
UNIVERSAL FLUTE ROTARY SERIES FILTRATION
INTEGRATED SLUDGE DRYER
TO RECYCLE AND
PROLONG OIL USAGE
FLUTE GRINDING WITH
CONVENTIONAL OR
SUPERABRASIVE WHEELS
COMPLETE PRODUCTION
OF TOOLS & PARTS IN
UP TO 6 STATIONS
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 6. Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www itmfl com
PEELSERIES
Web: www.itmfl.com
Chamfer Grinder: Taps (chamfer w. Or wo.
Applications
Relief) Countersinks (cone relief & OD),
Routerbits (OD relief)
Form Grinder: Clamping with two individual
Chucks for grinding of both part ends in oneChucks for grinding of both part ends in one
set‐up, or clamping with Chuck & Center
Peel & Plunge Grinder: Straight ODs, Contours,
Tapers, Chamfers, Shoulders, Grooves, & Flats
Machine Features & Options
• Grinding between centers (PPG)
• Workpiece rotation up to 5000RPM
• CNC wheel head angle adjustment 60°
• Water‐cooled direct drive motorspindles up to
18KW / 24HP w. HSK quick change flanges
• Grinding wheel ø375 up to 110m/s
• Reliable FANUC controls
• Internal dressing of diamond and CBN wheels
• Automatic probing of wheel diameter
shown above: PPG – 500
• Automatic probing of wheel diameter
after dressing
• Measuring gage (pre, In, Postprocess)
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 7. Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www itmfl com
FLUTESERIES
Web: www.itmfl.com
UNIVERSAL FLUTE GRINDER
Applications
UFG: Flutes Annular Hole Cutters, Cylindrical Burs
and Routers, Countersinks, Endmills, Medical Tools,
Reamers, Taps, Twistdrills
shown above: UFG
, p ,
UFGG: Taps straight flutes, right & left hand flutes,
Gunnose, Chamfer
Machine Features & Options
UFG: Up to 7 Axes
• Motorspindles up to 37KW / 50HP
shown above: UFG
shown below: UFGG
• CNC wheel head angle flute ‐90° to +52°
• Bushing, V‐Block or Tailstock Support
UFGG: Up to 9 Axes
• Motorspindles at 20HP (optional 18KW or 24HP)Motorspindles at 20HP (optional 18KW or 24HP)
• CNC wheel head angle ‐45° to +52°
• Table mounted CNC dresser
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 8. Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www itmfl com
THREADSERIES
Web: www.itmfl.com
THG
li i /G i di O iApplications /Grinding Operations
Thread Grinder:
• Bone Screws
• Taps – Thread & Chamfer in the same clamping
• Thread Rolls with up to 400 starts
• General Thread Grinding with or without relief
• Multi‐rib or Single‐rib Grinding
Machine Features & Options
• Up to 5 CNC Axes
shown above: Taps
• Motorspindles up to 20 HP
• CNC Pitch Angle Adjustment ‐15° to + 15°
• Grinding Taps between Centers with floating driver
• Grinding Thread Rolls between centers with or
without arbor
• Heavy duty 2 Axis CNC Dresser with inside & outside• Heavy duty 2‐Axis CNC Dresser with inside & outside
support in large bearings, for dressing of single‐rib or
multi‐rib wheels and chamfer wheels.
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 9. Address: 5 Industry Drive
Palm Coast, FL USA
Phone: 386‐446‐0500
Email: info@itmfl.com
Web: www.itmfl.com
ROTARYSERIES RTG 6/3
li i /G i di O i
Web: www.itmfl.com
Applications /Grinding Operations
Rotary Transfer Grinder:
• Annular Hole Cutters – flutes, OD relief, Endteeth
• Burs – Flutes, Chipbreakers, Endface
• Counterbores – Flutes, Cone Relief, OD & FaceCounterbores Flutes, Cone Relief, OD & Face
• Countersinks – Flutes, Cone Relief, OD & Face
• Endmills
• Medical Tools – Drills, Reamers, Burs, Implants
• Reamers – Flutes, OD Relief, Chamfer
• Routers – Form, Flutes, Fluteface, Endteeth, dia.
• Taps – Flutes, Spiral Point, Thread, Chamfer
• Twistdrills – Flutes, Clearance, Point Split/Thinning
• Specialty parts, Automotive Parts, Specialty Gears
& Worms, Carbide Wear Parts, Ceramic Parts &
other: Production of parts that require multiple
Machine Features & Options
• Up to 22 CNC Axes
• Motorspindles up to 50 HP
• Up to 6 stations, (5 work, 1 load/unload)
C bl f i di l ili i
other: Production of parts that require multiple
surfaces to be ground.
• Capable of grinding a complete part utilizing
multiple stations grinding simultaneous
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 10. FLUTE SERIES | PEEL SERIES | ROTARY SERIES | THREAD SERIES | FILTER SYSTEMS
MEDICAL
* Medical Parts *
TOOL & CUTTER
* Cutting Tools *
ITM HOLDS OVER 30 PATENTED MACHINE DESIGNS
P i l C Li
Medical Tools * Burs
* Drills * Reamers *
g
Drills * End mills *
Step Drills *
Partial Customer List
AUTOMOTIVE
* Gears * Drive train
* Power train * Auto
Parts * Cams *
AEROSPACEAEROSPACE
* Aerospace * Parts
& Tools *
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 12. FLUTE SERIES | PEEL SERIES | ROTARY SERIES | THREAD SERIES | FILTER SYSTEMS
ITM HOLDS OVER 30 PATENTED MACHINE DESIGNS
Production of Auto Parts
Station 1: Face Grinding
(Rotor & Sprocket)
St ti 2 B / Station 2: Bore/
Counterbore Grinding
(Rotor & Sprocket)
Station 3: Face Grinding
(H i O l )(Housing Only)
Applications for Auto Parts
Station 1:
F G i diFace Grinding
Station 2:
Face Grinding
Station 3:
C t b G i diCounterbore Grinding
Production of
Auto Components
St ti ( ) F G i di Station(s): Face Grinding
Station(s): Counterbore &
Bore Grinding
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 13. FLUTE SERIES | PEEL SERIES | ROTARY SERIES | THREAD SERIES | FILTER SYSTEMS
ITM HOLDS OVER 30 PATENTED MACHINE DESIGNS. © Copyright 2015, ITM
Production of Auto Parts
Station 1: Face Grinding
(Rotor & Sprocket)
Station 2: Bore/
Counterbore Grinding
(Rotor & Sprocket)
Station 3: Face Grinding
(Housing Only)
Applications for Auto Parts
Station 1:
Face Grinding
Station 2:
Face Grinding
Station 3:
Counterbore Grinding
Production of
Auto Components
Station(s): Face Grinding
Station(s): Counterbore &
Bore Grinding
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 14. FLUTE SERIES | PEEL SERIES | ROTARY SERIES | THREAD SERIES | FILTER SYSTEMS
ITM HOLDS OVER 30 PATENTED MACHINE DESIGNS. © Copyright 2015, ITM
POINTING
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
- 25. MACHINE CALIBRATION Phone: 386.446.0500
ROTARYSERIES
UFG
MACHINE CALIBRATION Email: info@itmfl.com
Static positioning accuracy
– The machines ability to move to move to an exact XYZ
coordinate
Dynamic performance
Th hi bili i l f ll d
© Copyright 2015, ITM * Confidential ‐ For Internal Use Only * www.itmfl.com
– The machines ability to precisely follow a programmed
path
– Vibration, velocity, acceleration