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VS501 Hot Sheet

System PN 53267
Balboa Instruments

System Model # VSP-VS501-DCAH




Base PCBA PN
VS501 – 53268

Base Panels                     53267-97.PDF 04/04/2005
All “Duplex” style panels
Circuit Board Configuration




           240 Volt AC Connections (RED AC when 120V heater jumper is not attached)

           120 Volt AC Connections (WHITE AC)


 120V Heater Jumper                             Optional Auxiliary Relay Board

 Use with 120V service ONLY.                    Circ Pump and Ozone Generator MUST be the
 (No Red, Line 2 conductor is used.)            same voltage

 Jumper MUST be removed when using a
 240V service.



 Optional Circulation Pump

 To use, be sure DIP switch A9 is ON.
J23 & W1 . . Pump 1

J29 . . . . . . Ozone
Must be the same
voltage as pump 1

J47 & W2 . . Circ Pump

J17/26 & W7
 . . . . . . . . . Blower/P2

J20 . . . . . . Light
12 V Only
                                                                                                                                Circuit Board Layout




                                    K1        R    B   W    G    Optional Aux Relay Board 120V (J15 & W 12) 240V (J35 & W 12)
                                         J6
                                              R    B   W    G    J4 to Black AC on Main Board (J11) – Circ Pump or Ozone
                                         J7
                                                           W12
                                                                 J2 to J60 on Main Board (EXT – Near Switchbank A)
                               J2                 J4 J5
DIP Switches and Jumpers




DIP Switch Key

A      1 . . . . . . . . . . . . . . . Test Mode (normally Off)
A      2 . . . . . . . . . . . . . . . In “ON” position, Button layout will be: Jets, Light, Down, Up. (Only avail if Blower disabled)
                                       In “OFF” position, Button layout will be: Blower, Jets, Temp, Light
A      3 . . . . . . . . . . . . . . . In “ON” position, use Mini Panel
                                       In “OFF” position, use Digital Duplex or Light Duplex panel.
A      4 . . . . . . . . . . . . . . . Aux Freeze (must be OFF).
A      5 . . . . . . . . . . . . . . . In “ON” position, Two-speed pump 1 when in Circ Mode (A9 On)
                                       In “OFF” position, One-speed pump 1 when in Circ Mode (A9 On)
A      6 . . . . . . . . . . . . . . . In “ON” position, 50Hz operation
                                       In “OFF” position, 60Hz operation
A      7 . . . . . . . . . . . . . . . In “ON” position, Blower is enabled
                                       In “OFF” position, Blower is disabled
A      8 . . . . . . . . . . . . . . In “ON” position, temperature is displayed in degrees Celsius
                                       In “OFF” position, temperature is displayed in degrees Fahrenheit
A      9 . . . . . . . . . . . . . . In “ON” Position, 24 Hour Circ Pump
                                           (Optional external relay board will allow 3º shut off for circ pump)
                                       In “OFF” position, no circ pump
A     10 . . . . . . . . . . . . . . . In “ON” Position, 30A service
                                       In “OFF” position, 50A service


Jumper Key

J47      . . . . . . . . . . . . . . . Jumper on Pin 1 and 2 will power J9 (Ozone) with Pump 1 Low.
                                       Jumper on Pin 2 and 3 will power J9 (Ozone) 24 hours (for Circ mode).
Ozone Connections
First, configure the VS 501 Circuit Board to deliver the desired voltage to the
on-board connector (J9).

Non-Circ: The Ozone Generator and Pump 1 must be the same voltage. J3 should be set on pins
1 and 2 to operate the Ozone Generator with Pump 1 Low.

Circ: If you are configuring the Ozone to run 24 hours with a circ pump by setting J3 to pins 2
and 3, connect W13 directly to White AC or Red AC without the other wires.
The pin next to ground determines voltage on these connectors. Ground is typically the bottom
pin of the white connector (if the flat sides of the top and bottom holes are to the left and the
heater connections are on the bottom edge of the board).

The pin next to the bottom (ground) pin of J9 is fed by W-13 and sets the voltage in the
connector.

If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is
likely to be configured correctly, but should be compared to the
illustration below.

If a 240V ozone generator is required, be sure the red wire in the ozone cord is
positioned in the connector next to the green ground wire as described below.

Note: A special tool is required to remove the pins from the connector body once they are
snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-
removal tool.




Ozone connector configuration for 120V 60Hz
                                                                                  B
                                                 Black conductor
                   Use this slot for the leftover Red conductor
             Install the White conductor here for 120V ozone
                                                                                      G
                                                Green conductor

Ozone connector configuration for 240V 60Hz
                                                                                  B
                                                 Black conductor
                 Use this slot for the leftover White conductor
               Install the Red conductor here for 240V ozone
                                                                                      G
                                                Green conductor
Panel Configurations




                                                                       DIP switch A3 in the
                                                                       “OFF” position




                                                                       DIP switch A3 in the
                                                                       “ON” position




Several configurations of the panels above can be created as custom parts.
Separate Temperature Up and Down buttons can be done if no Blower is present.

There are two Master Panel connectors on the board.

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Vs501

  • 1. VS501 Hot Sheet System PN 53267 Balboa Instruments System Model # VSP-VS501-DCAH Base PCBA PN VS501 – 53268 Base Panels 53267-97.PDF 04/04/2005 All “Duplex” style panels
  • 2. Circuit Board Configuration 240 Volt AC Connections (RED AC when 120V heater jumper is not attached) 120 Volt AC Connections (WHITE AC) 120V Heater Jumper Optional Auxiliary Relay Board Use with 120V service ONLY. Circ Pump and Ozone Generator MUST be the (No Red, Line 2 conductor is used.) same voltage Jumper MUST be removed when using a 240V service. Optional Circulation Pump To use, be sure DIP switch A9 is ON.
  • 3. J23 & W1 . . Pump 1 J29 . . . . . . Ozone Must be the same voltage as pump 1 J47 & W2 . . Circ Pump J17/26 & W7 . . . . . . . . . Blower/P2 J20 . . . . . . Light 12 V Only Circuit Board Layout K1 R B W G Optional Aux Relay Board 120V (J15 & W 12) 240V (J35 & W 12) J6 R B W G J4 to Black AC on Main Board (J11) – Circ Pump or Ozone J7 W12 J2 to J60 on Main Board (EXT – Near Switchbank A) J2 J4 J5
  • 4. DIP Switches and Jumpers DIP Switch Key A 1 . . . . . . . . . . . . . . . Test Mode (normally Off) A 2 . . . . . . . . . . . . . . . In “ON” position, Button layout will be: Jets, Light, Down, Up. (Only avail if Blower disabled) In “OFF” position, Button layout will be: Blower, Jets, Temp, Light A 3 . . . . . . . . . . . . . . . In “ON” position, use Mini Panel In “OFF” position, use Digital Duplex or Light Duplex panel. A 4 . . . . . . . . . . . . . . . Aux Freeze (must be OFF). A 5 . . . . . . . . . . . . . . . In “ON” position, Two-speed pump 1 when in Circ Mode (A9 On) In “OFF” position, One-speed pump 1 when in Circ Mode (A9 On) A 6 . . . . . . . . . . . . . . . In “ON” position, 50Hz operation In “OFF” position, 60Hz operation A 7 . . . . . . . . . . . . . . . In “ON” position, Blower is enabled In “OFF” position, Blower is disabled A 8 . . . . . . . . . . . . . . In “ON” position, temperature is displayed in degrees Celsius In “OFF” position, temperature is displayed in degrees Fahrenheit A 9 . . . . . . . . . . . . . . In “ON” Position, 24 Hour Circ Pump (Optional external relay board will allow 3º shut off for circ pump) In “OFF” position, no circ pump A 10 . . . . . . . . . . . . . . . In “ON” Position, 30A service In “OFF” position, 50A service Jumper Key J47 . . . . . . . . . . . . . . . Jumper on Pin 1 and 2 will power J9 (Ozone) with Pump 1 Low. Jumper on Pin 2 and 3 will power J9 (Ozone) 24 hours (for Circ mode).
  • 5. Ozone Connections First, configure the VS 501 Circuit Board to deliver the desired voltage to the on-board connector (J9). Non-Circ: The Ozone Generator and Pump 1 must be the same voltage. J3 should be set on pins 1 and 2 to operate the Ozone Generator with Pump 1 Low. Circ: If you are configuring the Ozone to run 24 hours with a circ pump by setting J3 to pins 2 and 3, connect W13 directly to White AC or Red AC without the other wires. The pin next to ground determines voltage on these connectors. Ground is typically the bottom pin of the white connector (if the flat sides of the top and bottom holes are to the left and the heater connections are on the bottom edge of the board). The pin next to the bottom (ground) pin of J9 is fed by W-13 and sets the voltage in the connector. If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below. If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below. Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin- removal tool. Ozone connector configuration for 120V 60Hz B Black conductor Use this slot for the leftover Red conductor Install the White conductor here for 120V ozone G Green conductor Ozone connector configuration for 240V 60Hz B Black conductor Use this slot for the leftover White conductor Install the Red conductor here for 240V ozone G Green conductor
  • 6. Panel Configurations DIP switch A3 in the “OFF” position DIP switch A3 in the “ON” position Several configurations of the panels above can be created as custom parts. Separate Temperature Up and Down buttons can be done if no Blower is present. There are two Master Panel connectors on the board.