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Leica Jigsaw
Jfleet
Fleet Management System
Introducing Leica Jigsaw
The world’s most comprehensive fleet management,
production optimisation and high precision guidance solution.
Leica Jigsaw will be your key resource to control, monitor, manage and
optimise your mining operations. The second generation Leica Jigsaw
platform smoothly links the three main levels of mining operations: fleet
management and optimisation, precision guidance and autonomous
control, to deliver a total Mine Management Solution.
The Jigsaw platform from Leica Geosystems – the world’s leading
measurement technology company – sets the industry benchmark for OEM
independence, function, flexibility and scalability. Through the power of
this extensibility, Leica Jigsaw now successfully supports the operations of
over 100 mines in 20 countries around the world.
At the heart of Leica Jigsaw is Jmineops, one central application that
seamlessly integrates all aspects of your mining operations, whether the
guidance system of a dragline or the assignment of a truck.
Jmineops delivers across the following distinct solutions: Jfleet,
J2
guidance and J3
autonomous.
Jfleet is the Leica Jigsaw cutting-edge fleet management and optimisation
solution, which maximises productivity and controls operating costs while
Unrivaled in their field
n	 Complete scalability
n	 Increased production & productivity
n	 Consistent time accounting
n	 Seamless interface
n	 Improved site safety
n	 Minimised idle and queuing times
n	 Independent operation & uninterrupted
production even, without wireless
coverage
n	 Proactive maintenance and analysis
applications ensure less down time
“The Leica Jigsaw solution sets the industry
benchmark for comprehensive, efficient
Mine Management Solutions.”
“You can’t improve what you can’t measure.
You can’t measure what you can’t see.”
n	 OEM independence ensures Leica Jigsaw can be placed onto any machine from any manufacturer - no exceptions
n	 Unified Hardware & Software Platform: the on-board equipment consists of the core Leica Jigsaw Unified Hardware
Platform (UHP) with a robust colour touch screen display as the user interface
n	 Harnesses any industry standard IP-based wireless network & modern computing technology
n	 Use of proven COTS (Commercially Available Off-The-Shelf) components unlocks dependencies on older, proprietary
& expensive hardware, protecting your valuable system investment
Next-Gen Architecture...
guaranteeing a core level of safety. Utilising
3rd generation optimisation algorithms to
maximise haul truck and shovel throughput,
Jfleet provides reliable, accurate, real-time
positioning and production data.
Jfleet minimises equipment idle time
and shovel hang time and can be easily
upgraded to J2
guidance capability.
J2
guidance is the Leica Jigsaw high
precision GPS guidance solution for dozers,
drills, shovels and draglines. J2
guidance
provides all the information of Jfleet, with
the added advantages of high precision GPS
guidance for precise navigation.
J3
autonomous is the Leica Jigsaw remote
control and semi-autonomous solution for
your mining equipment. Leica Geosystems
has partnered with world leaders in
robotic solutions to offer a range of OEM
independent products to help automate
your mining operation.
Jtruck
Monitoring the
entire haul cycle
n	 Maximise efficiency
& minimise down
time
n	 Reduce idle time
n	 Reduce fuel costs
n	 Real-time KPIs
to operators and
managers
n	 Display real-time
position of all
mining equipment
n	 ‘Best path’
displayed to the
operator
n	 Operator log
spillage & other
hazards
n	Complete
integration to all
Leica products
Jshovel
With an emphasis
on production and
optimisation
n	 Real-time payload
of truck being
loaded
n	 Display real-time
position of all
mining equipment
n	 Displays ETA of all
trucks on-route
n	 Polygon display
of material mining
blocks
n	 Real-time KPI’s
Jdozer
Focusing on the
surrounding work
area for both wheel
and track dozers
n	 Accurately captures
all production
time including
maintenance and
delays
n	 Real-time KPI’s
to operators and
managers
n	 Display real-time
position of all
mining equipment
n	Task/activity
management
& monitoring
Jdrill
A production
monitoring system
that updates pattern
progress on the fly
n Real-time operator
feedback
n	 Production monitoring
n	 Consumable tracking
n	 Pattern progress
automatically updated
n	 Graphical display of all
mining equipment
Jdragline
The world’s most
advanced dragline
monitor that has
set the industry
benchmark
n	 Capture payload for
every bucket
n	 Real-time operator
feedback
n	 Real time operator
KPI’s
n	 Automatically capture
all cycle data	
n	 Onboard alarms such
as overload & stall
alarms	
n	 Delay detection &
feedback
n	 Bucket weighs, cycle
times, number of
swings, dig & dump
positioning
Each vehicle automatically tracks and logs its own current
activity, position and status using automated cycle logic.
The result? No data loss - ever.
n	 Distributed computing platform harnesses the power of all computer modules
n	 Real-time replication of machine databases to field office
n Each vehicle automatically tracks & logs its own current activity, position & status using automated cycle logic
n	 Changed condition and hazard details distributed site-wide in real-time
n	 Clean-up tasks are automatically assigned
Common feature functionality is shared across the entire Leica Jigsaw product suite
Jaux
Jaux can be
implemented across
fleet vehicles and
a range of auxiliary
assets on your site
n	 Real-time operator
KPI’s
n	 Real-time display of
hazards & spillages,
with automatic
‘best path’ route
highlighted
n	 KPI and production
data displays
n	 Display real-time
position of all
mining equipment
n	 Consumable tracking
Jsuper
Knowledge is power
n	 See the real-time
position of all
machines
n	 Real-time status
of every machine
on site
n	 Light vehicle
position displayed
on the screen of all
heavy machinery
n	 Reduce two-way
traffic	
Next-Gen Visuals…
n	 Full colour, animated onboard maps that update in real-time
n	 “Best path” routes highlighted
n	 Identification of material location, crushers, roads, ramps,
dumps, stockpiles, fueling station, event points and more
n	 Current, visual reference of entire site
The Leica Jigsaw
UHP
The Leica Jigsaw product suite seamlessly integrates fleet
management, HP guidance and autonomous control onto
one Unified Hardware and Software Platform.
Jfleet
for Fleet Management
J2
guidance
for HP Guidance
L1 integrated GPS/GLONASS
receiver for low precision
applications and real-time
position of mobile machinery
Two L1/L2 GPS/GLONASS
receivers for High Precision
GPS applications
Backwards compatible with
Jigsaw360 FMS
Smaller overall dimension
than existing HP systems
Integrated inclinometer for improved cycle detection and
bucket-level production reporting
Internal WiFi radio and support for external IP-based radio
solutions
I/O support for interfacing with OEM systems
Loading and unloading detection (patent pending)
IP67 shock and vibration rating designed for external
installation
Industrial temperature range and EMC certified
Experience full product scalability, lower spares inventory, easier
maintenance, faster and simpler training for install and support
staff and one point of call for all support issues.
Mine Management Solutions
n	 On-board SQL databases & office server are identical
& replicate in real-time
n	 Distributed database architecture enables logging &
reporting of situational vehicle health
n	 Instantaneous data relay and communication between
office & operator
n	 Spillage & hazard alerts
n	 Real-time compliance control of vehicle performance
n	 OEM alarms
n	 Automatic cycle detection
Jmineops
Jmineops is the software at the centre of the Leica Jigsaw
solution and allows configuration and control of your entire
fleet. Jmineops is the real-time window into your mining
operation providing critical information such as machine
status, vehicle positions, operator information and alarms,
all updated in real time.
Jview
The Leica Jigsaw business intelligence suite, Jview
provides real-time KPI dashboards, standard reports,
and flexibility for report creation. The Jview module is a
web-based client, offering additional speed and ease
of use.
n	 Suite of standard reports
n	 Utilises cubes for analysing data from multiple
perspectives
n	 De-normalised summary data tables
n	 Create customised reports that can be saved and
shared
Jhealth
Jhealth is the vehicle health monitoring solution which
is integral to Jmineops. Jhealth provides real-time and
historical access to OEM vehicle data, OEM alarms (and
custom developed OEM alarms) as well as developed
data sources.
Operational context (payload, location etc) is matched
in real-time with vehicle health data and alarms, for a
unmatched ability to understand operational impacts on
vehicle health.
Reporting Made Easy
We understand that expedient
data conversion into usable
information is key to a good
reporting system.
Jforecaster
Prediction of different
productivity scenarios
based on linear
optimisation model
(used by Joptimser)
to create a dispatch
engineers tool to
investigate tactical
planning changes
and their impact on
production.
Joptimiser
Precise optimisation of all
assets via dynamic allocation
algorithm:
n	 Current truck position and
speed
n	 Projected truck arrival
times at shovels & dumps
n	 Shovel queues & digging
rates
n	 Recent truck assignments
Jblend
Jblend is an optional
Joptimiser function
which allows optimised
blending of material feed
into stockpile or crusher,
based on grade and a user
selected tonnage.
Jconnect
Jconnect is an interface
developed with 3rd
party OEM vendors.
An extensive tool kit
for exporting and
importing data from
various formats into the
Jmineops system.
Jmineops
Use and interchange any of the Leica Jigsaw Jmineops
modules on any of the Jfleet systems.
Experience the interchangability, flexibility and
efficiency that only Leica Jigsaw can bring.
Leica Geosystems is focused on providing
you with low maintenance products that
have competent back-up support, when
you need it, 24/7 every day of the year.
United States, Canada & Mexico
Leica Geosystems Mining
Tucson, USA
Ph: +1 520 529 8729
Latin America
Leica Geosystems
Santiago, Chile
Ph: +56 2 224 9512
Australia & South-East Asia
Leica Geosystems
Brisbane, Australia
Ph: +61 7 3891 9772
Indonesia
SatNetCom & Leica Geosystems
Balikpapan, Indonesia
Ph: +62 54 287 5570
Africa
Reid & Mitchell & Leica Geosystems
Johannesburg, South Africa
Ph: +27 11 914 9600
China
Leica Geosystems
Beijing, China
Ph: +86 10 8569 1819
India
Leica Geosystems
Gurgaon, India
Ph: +91 124 412 2222
Email: miningsales@leica-geosystems.com
www.leica-geosystems.com/mining
Printed in Australia. Copyright© Leica Geosystems AG, Heerbrugg, Switzerland, 2011.
Disclaimer: Illustrations, descriptions and technical specifications are not binding and are
subject to change without notice. v1.01
Mine Management Solutions
Leica Geosystems’ next-generation Leica Jigsaw monitoring and GPS
guidance solution unearths site productivity with a revolutionary
product range for draglines; blast-hole drills; electric shovels; dozers;
excavators; haul trucks; loaders and auxiliary assets.
State-of-the-art real-time analysis and reporting software gives
users the tools that they need to stay on top by efficiently
controlling resources and equipment. The result? Informed decision
making, optimised productivity and unparalleled performance for
maximum site output.
Backed up by a reliable global service and support network, Leica
Geosystems Mining provides you with one, seamlessly integrated and
efficient Mine Management Solution.
When it has to be right.

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Leica Jigsaw Fleet Management

  • 2. Introducing Leica Jigsaw The world’s most comprehensive fleet management, production optimisation and high precision guidance solution. Leica Jigsaw will be your key resource to control, monitor, manage and optimise your mining operations. The second generation Leica Jigsaw platform smoothly links the three main levels of mining operations: fleet management and optimisation, precision guidance and autonomous control, to deliver a total Mine Management Solution. The Jigsaw platform from Leica Geosystems – the world’s leading measurement technology company – sets the industry benchmark for OEM independence, function, flexibility and scalability. Through the power of this extensibility, Leica Jigsaw now successfully supports the operations of over 100 mines in 20 countries around the world. At the heart of Leica Jigsaw is Jmineops, one central application that seamlessly integrates all aspects of your mining operations, whether the guidance system of a dragline or the assignment of a truck. Jmineops delivers across the following distinct solutions: Jfleet, J2 guidance and J3 autonomous. Jfleet is the Leica Jigsaw cutting-edge fleet management and optimisation solution, which maximises productivity and controls operating costs while Unrivaled in their field n Complete scalability n Increased production & productivity n Consistent time accounting n Seamless interface n Improved site safety n Minimised idle and queuing times n Independent operation & uninterrupted production even, without wireless coverage n Proactive maintenance and analysis applications ensure less down time “The Leica Jigsaw solution sets the industry benchmark for comprehensive, efficient Mine Management Solutions.” “You can’t improve what you can’t measure. You can’t measure what you can’t see.” n OEM independence ensures Leica Jigsaw can be placed onto any machine from any manufacturer - no exceptions n Unified Hardware & Software Platform: the on-board equipment consists of the core Leica Jigsaw Unified Hardware Platform (UHP) with a robust colour touch screen display as the user interface n Harnesses any industry standard IP-based wireless network & modern computing technology n Use of proven COTS (Commercially Available Off-The-Shelf) components unlocks dependencies on older, proprietary & expensive hardware, protecting your valuable system investment Next-Gen Architecture... guaranteeing a core level of safety. Utilising 3rd generation optimisation algorithms to maximise haul truck and shovel throughput, Jfleet provides reliable, accurate, real-time positioning and production data. Jfleet minimises equipment idle time and shovel hang time and can be easily upgraded to J2 guidance capability. J2 guidance is the Leica Jigsaw high precision GPS guidance solution for dozers, drills, shovels and draglines. J2 guidance provides all the information of Jfleet, with the added advantages of high precision GPS guidance for precise navigation. J3 autonomous is the Leica Jigsaw remote control and semi-autonomous solution for your mining equipment. Leica Geosystems has partnered with world leaders in robotic solutions to offer a range of OEM independent products to help automate your mining operation.
  • 3. Jtruck Monitoring the entire haul cycle n Maximise efficiency & minimise down time n Reduce idle time n Reduce fuel costs n Real-time KPIs to operators and managers n Display real-time position of all mining equipment n ‘Best path’ displayed to the operator n Operator log spillage & other hazards n Complete integration to all Leica products Jshovel With an emphasis on production and optimisation n Real-time payload of truck being loaded n Display real-time position of all mining equipment n Displays ETA of all trucks on-route n Polygon display of material mining blocks n Real-time KPI’s Jdozer Focusing on the surrounding work area for both wheel and track dozers n Accurately captures all production time including maintenance and delays n Real-time KPI’s to operators and managers n Display real-time position of all mining equipment n Task/activity management & monitoring Jdrill A production monitoring system that updates pattern progress on the fly n Real-time operator feedback n Production monitoring n Consumable tracking n Pattern progress automatically updated n Graphical display of all mining equipment Jdragline The world’s most advanced dragline monitor that has set the industry benchmark n Capture payload for every bucket n Real-time operator feedback n Real time operator KPI’s n Automatically capture all cycle data n Onboard alarms such as overload & stall alarms n Delay detection & feedback n Bucket weighs, cycle times, number of swings, dig & dump positioning Each vehicle automatically tracks and logs its own current activity, position and status using automated cycle logic. The result? No data loss - ever. n Distributed computing platform harnesses the power of all computer modules n Real-time replication of machine databases to field office n Each vehicle automatically tracks & logs its own current activity, position & status using automated cycle logic n Changed condition and hazard details distributed site-wide in real-time n Clean-up tasks are automatically assigned Common feature functionality is shared across the entire Leica Jigsaw product suite
  • 4. Jaux Jaux can be implemented across fleet vehicles and a range of auxiliary assets on your site n Real-time operator KPI’s n Real-time display of hazards & spillages, with automatic ‘best path’ route highlighted n KPI and production data displays n Display real-time position of all mining equipment n Consumable tracking Jsuper Knowledge is power n See the real-time position of all machines n Real-time status of every machine on site n Light vehicle position displayed on the screen of all heavy machinery n Reduce two-way traffic Next-Gen Visuals… n Full colour, animated onboard maps that update in real-time n “Best path” routes highlighted n Identification of material location, crushers, roads, ramps, dumps, stockpiles, fueling station, event points and more n Current, visual reference of entire site The Leica Jigsaw UHP The Leica Jigsaw product suite seamlessly integrates fleet management, HP guidance and autonomous control onto one Unified Hardware and Software Platform. Jfleet for Fleet Management J2 guidance for HP Guidance L1 integrated GPS/GLONASS receiver for low precision applications and real-time position of mobile machinery Two L1/L2 GPS/GLONASS receivers for High Precision GPS applications Backwards compatible with Jigsaw360 FMS Smaller overall dimension than existing HP systems Integrated inclinometer for improved cycle detection and bucket-level production reporting Internal WiFi radio and support for external IP-based radio solutions I/O support for interfacing with OEM systems Loading and unloading detection (patent pending) IP67 shock and vibration rating designed for external installation Industrial temperature range and EMC certified Experience full product scalability, lower spares inventory, easier maintenance, faster and simpler training for install and support staff and one point of call for all support issues.
  • 5. Mine Management Solutions n On-board SQL databases & office server are identical & replicate in real-time n Distributed database architecture enables logging & reporting of situational vehicle health n Instantaneous data relay and communication between office & operator n Spillage & hazard alerts n Real-time compliance control of vehicle performance n OEM alarms n Automatic cycle detection Jmineops Jmineops is the software at the centre of the Leica Jigsaw solution and allows configuration and control of your entire fleet. Jmineops is the real-time window into your mining operation providing critical information such as machine status, vehicle positions, operator information and alarms, all updated in real time. Jview The Leica Jigsaw business intelligence suite, Jview provides real-time KPI dashboards, standard reports, and flexibility for report creation. The Jview module is a web-based client, offering additional speed and ease of use. n Suite of standard reports n Utilises cubes for analysing data from multiple perspectives n De-normalised summary data tables n Create customised reports that can be saved and shared Jhealth Jhealth is the vehicle health monitoring solution which is integral to Jmineops. Jhealth provides real-time and historical access to OEM vehicle data, OEM alarms (and custom developed OEM alarms) as well as developed data sources. Operational context (payload, location etc) is matched in real-time with vehicle health data and alarms, for a unmatched ability to understand operational impacts on vehicle health. Reporting Made Easy We understand that expedient data conversion into usable information is key to a good reporting system. Jforecaster Prediction of different productivity scenarios based on linear optimisation model (used by Joptimser) to create a dispatch engineers tool to investigate tactical planning changes and their impact on production. Joptimiser Precise optimisation of all assets via dynamic allocation algorithm: n Current truck position and speed n Projected truck arrival times at shovels & dumps n Shovel queues & digging rates n Recent truck assignments Jblend Jblend is an optional Joptimiser function which allows optimised blending of material feed into stockpile or crusher, based on grade and a user selected tonnage. Jconnect Jconnect is an interface developed with 3rd party OEM vendors. An extensive tool kit for exporting and importing data from various formats into the Jmineops system. Jmineops Use and interchange any of the Leica Jigsaw Jmineops modules on any of the Jfleet systems. Experience the interchangability, flexibility and efficiency that only Leica Jigsaw can bring.
  • 6. Leica Geosystems is focused on providing you with low maintenance products that have competent back-up support, when you need it, 24/7 every day of the year. United States, Canada & Mexico Leica Geosystems Mining Tucson, USA Ph: +1 520 529 8729 Latin America Leica Geosystems Santiago, Chile Ph: +56 2 224 9512 Australia & South-East Asia Leica Geosystems Brisbane, Australia Ph: +61 7 3891 9772 Indonesia SatNetCom & Leica Geosystems Balikpapan, Indonesia Ph: +62 54 287 5570 Africa Reid & Mitchell & Leica Geosystems Johannesburg, South Africa Ph: +27 11 914 9600 China Leica Geosystems Beijing, China Ph: +86 10 8569 1819 India Leica Geosystems Gurgaon, India Ph: +91 124 412 2222 Email: miningsales@leica-geosystems.com www.leica-geosystems.com/mining Printed in Australia. Copyright© Leica Geosystems AG, Heerbrugg, Switzerland, 2011. Disclaimer: Illustrations, descriptions and technical specifications are not binding and are subject to change without notice. v1.01 Mine Management Solutions Leica Geosystems’ next-generation Leica Jigsaw monitoring and GPS guidance solution unearths site productivity with a revolutionary product range for draglines; blast-hole drills; electric shovels; dozers; excavators; haul trucks; loaders and auxiliary assets. State-of-the-art real-time analysis and reporting software gives users the tools that they need to stay on top by efficiently controlling resources and equipment. The result? Informed decision making, optimised productivity and unparalleled performance for maximum site output. Backed up by a reliable global service and support network, Leica Geosystems Mining provides you with one, seamlessly integrated and efficient Mine Management Solution. When it has to be right.