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Mikaela Coose
Matt Dowell
Cecily Fico
 Dog suffers from severe Dry Eye Syndrome (DES)
 Expensive Cyclosporine Treatment
 Tube of 3.5 grams costs $40.00
 Patients find it increasingly difficult to utilize the
full value of expensive salve medicine due to the
current structure of medical tubes.
 Design and Develop an innovative medical tube
that allows patients to more adequately utilize
the full value of costly salve medicine.
 Current Solutions:
 Cut Existing Tube – Safety /
Contamination
 Accordion Tube – Inaccuracy /
Lose salve in multiple creases
 External Tube Squeezer –
Inaccuracy/ Internal waste
 IDEA #1
CUBE TUBE
 IDEA #3
CONE PLUNGER TUBE
 IDEA #4
REUSABLE TUBE
 IDEA #2
FLAT PLUNGER TUBE
CRITERIA | IDEA #1 #2 #3 #4
AESTHETICS 1-5 2 3 4 3
ERGONOMICS 1-5 2 4 4 2
MANUFACTURING 1-5 4 3 3 2
EFFICIENCY 1-5 2 3 5 1
MARKETABILITY 1-5 1 3 5 2
TOTAL 5-25 11 16 21 10
IDEA #1 CUBE TUBE 11
IDEA #2 FLAT PLUNGER TUBE 16
IDEA #4 REUSABLE TUBE 10
IDEA #3 CONE PLUNGER TUBE 21
 Advantages vs. Current Medical Tubes
 Plunger that drives salve out nozzle w/ease
 Safety – Seal ensures zero leakage
 Ecofriendly - Recyclable plastic
 Accuracy – Dispense markings
 Economical – More efficient = Less waste = $$$
 Beneficial for the following individuals:
 Elderly or Individuals w/Arthritis
 Handicap/Disabled (Limited Motor Skills)
 Anyone Looking to Save Money
 ABS Plastic
Inexpensive for early prototypes
 VeroWhite Polyjet Plastic
More flexible
 Medical Plastic - High Density Polyethylene
Molding capability
ABS VeroWhite
 Leiter’s Compounding Pharmacy – Charles Leiter, Pharm.D.
 Design Elements
 Gateway Technical College - Greg Chapman
 Manufacturing / Sponsor
 Molitor’s Pet & Bird Clinic – Dr. Phil Molitor
 Critical Analysis
 Burlington Pharmacy Station – Karen MacKinnon, RPh
 Application
 Equations
Volume = hr² + hr²÷3 = 0.967 in³ = 15.85 cc
Volume Flow Rate = A₁₁ = A₂₂ = 0.0601 in³/s = 3.985 cc/s
Dispensation per 60º = 0.020 in³ = 0.328 cc
CAP
TWISTER RODO-RING
BODY
PLUNGER
CAP
TWISTER ROD
O-RING
BODY
PLUNGER
STOPPER
ITEM QTY VOLUME VENDOR COST
BODY 1 1.392 in³ STRATASYS $18.84
TWISTER ROD 1 0.604 in³ STRATASYS $8.18
PLUNGER 1 0.709 in³ STRATASYS $9.60
CAP 1 0.176 in³ STRATASYS $2.38
3/16” O-RING 1 0.017 in³ MENARDS $0.59
SUPPORT MATERIAL N/A 10.130 in³ STRATASYS $20.75
TOTAL $60.34
 MASS PRODUCTION COST ANALYSIS
 825,000 cycles per injection mold (1 mold = 1 ecoTUBE)
 $18,000 to make molds
 $0.16 per lb. (HDPE) ; 0.11 lb. per ecoTUBE
 TOTAL COST = $0.04 per ecoTUBE
1. UPLOAD PART FILES TO
3-D PRINTER SOFTWARE
2. PRINT ON 3-D PRINTER
(AFINIA / OBJET24)
3. REMOVE EXCESS
SUPPORT MATERIAL
 O-RING TO SEAL TUBE AND PREVENT LEAKAGE
 REMOVED THREADS ABOVE PLUNGER TO PREVENT LEAKAGE
 THINNER SIDE WALLS TO REDUCE MATERIAL WASTE
 NEW CLIPS TO LATCH TWISTER ROD INTO TUBE
 NEW CAP W/HALF THREAD TURN DESIGN FOR EASE OF USE
 DIAL MARKINGS TO INDICATE QUANTITY DISPENSED
 Compounded Control Salve
70% Petroleum Jelly, 30% Mineral Oil
 Insert Twister Rod into Body
 Twist dial clockwise to dispense
 Through this engineering project we have learned
and experienced the finer details of the
challenging design process, including prototype
modeling and product manufacturing.
 We believe our final user-friendly ecoTUBE allows
patients to more adequately utilize the full value
of salve medicine.

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New ecoTUBE

  • 2.  Dog suffers from severe Dry Eye Syndrome (DES)  Expensive Cyclosporine Treatment  Tube of 3.5 grams costs $40.00
  • 3.  Patients find it increasingly difficult to utilize the full value of expensive salve medicine due to the current structure of medical tubes.  Design and Develop an innovative medical tube that allows patients to more adequately utilize the full value of costly salve medicine.
  • 4.  Current Solutions:  Cut Existing Tube – Safety / Contamination  Accordion Tube – Inaccuracy / Lose salve in multiple creases  External Tube Squeezer – Inaccuracy/ Internal waste
  • 5.  IDEA #1 CUBE TUBE  IDEA #3 CONE PLUNGER TUBE  IDEA #4 REUSABLE TUBE  IDEA #2 FLAT PLUNGER TUBE
  • 6. CRITERIA | IDEA #1 #2 #3 #4 AESTHETICS 1-5 2 3 4 3 ERGONOMICS 1-5 2 4 4 2 MANUFACTURING 1-5 4 3 3 2 EFFICIENCY 1-5 2 3 5 1 MARKETABILITY 1-5 1 3 5 2 TOTAL 5-25 11 16 21 10 IDEA #1 CUBE TUBE 11 IDEA #2 FLAT PLUNGER TUBE 16 IDEA #4 REUSABLE TUBE 10 IDEA #3 CONE PLUNGER TUBE 21
  • 7.  Advantages vs. Current Medical Tubes  Plunger that drives salve out nozzle w/ease  Safety – Seal ensures zero leakage  Ecofriendly - Recyclable plastic  Accuracy – Dispense markings  Economical – More efficient = Less waste = $$$  Beneficial for the following individuals:  Elderly or Individuals w/Arthritis  Handicap/Disabled (Limited Motor Skills)  Anyone Looking to Save Money
  • 8.  ABS Plastic Inexpensive for early prototypes  VeroWhite Polyjet Plastic More flexible  Medical Plastic - High Density Polyethylene Molding capability ABS VeroWhite
  • 9.  Leiter’s Compounding Pharmacy – Charles Leiter, Pharm.D.  Design Elements  Gateway Technical College - Greg Chapman  Manufacturing / Sponsor  Molitor’s Pet & Bird Clinic – Dr. Phil Molitor  Critical Analysis  Burlington Pharmacy Station – Karen MacKinnon, RPh  Application
  • 10.  Equations Volume = hr² + hr²÷3 = 0.967 in³ = 15.85 cc Volume Flow Rate = A₁₁ = A₂₂ = 0.0601 in³/s = 3.985 cc/s Dispensation per 60º = 0.020 in³ = 0.328 cc
  • 12.
  • 14. ITEM QTY VOLUME VENDOR COST BODY 1 1.392 in³ STRATASYS $18.84 TWISTER ROD 1 0.604 in³ STRATASYS $8.18 PLUNGER 1 0.709 in³ STRATASYS $9.60 CAP 1 0.176 in³ STRATASYS $2.38 3/16” O-RING 1 0.017 in³ MENARDS $0.59 SUPPORT MATERIAL N/A 10.130 in³ STRATASYS $20.75 TOTAL $60.34  MASS PRODUCTION COST ANALYSIS  825,000 cycles per injection mold (1 mold = 1 ecoTUBE)  $18,000 to make molds  $0.16 per lb. (HDPE) ; 0.11 lb. per ecoTUBE  TOTAL COST = $0.04 per ecoTUBE
  • 15. 1. UPLOAD PART FILES TO 3-D PRINTER SOFTWARE 2. PRINT ON 3-D PRINTER (AFINIA / OBJET24) 3. REMOVE EXCESS SUPPORT MATERIAL
  • 16.  O-RING TO SEAL TUBE AND PREVENT LEAKAGE  REMOVED THREADS ABOVE PLUNGER TO PREVENT LEAKAGE  THINNER SIDE WALLS TO REDUCE MATERIAL WASTE  NEW CLIPS TO LATCH TWISTER ROD INTO TUBE  NEW CAP W/HALF THREAD TURN DESIGN FOR EASE OF USE  DIAL MARKINGS TO INDICATE QUANTITY DISPENSED
  • 17.  Compounded Control Salve 70% Petroleum Jelly, 30% Mineral Oil  Insert Twister Rod into Body  Twist dial clockwise to dispense
  • 18.  Through this engineering project we have learned and experienced the finer details of the challenging design process, including prototype modeling and product manufacturing.  We believe our final user-friendly ecoTUBE allows patients to more adequately utilize the full value of salve medicine.