2. Dog suffers from severe Dry Eye Syndrome (DES)
Expensive Cyclosporine Treatment
Tube of 3.5 grams costs $40.00
3. Patients find it increasingly difficult to utilize the
full value of expensive salve medicine due to the
current structure of medical tubes.
Design and Develop an innovative medical tube
that allows patients to more adequately utilize
the full value of costly salve medicine.
7. Advantages vs. Current Medical Tubes
Plunger that drives salve out nozzle w/ease
Safety – Seal ensures zero leakage
Ecofriendly - Recyclable plastic
Accuracy – Dispense markings
Economical – More efficient = Less waste = $$$
Beneficial for the following individuals:
Elderly or Individuals w/Arthritis
Handicap/Disabled (Limited Motor Skills)
Anyone Looking to Save Money
8. ABS Plastic
Inexpensive for early prototypes
VeroWhite Polyjet Plastic
More flexible
Medical Plastic - High Density Polyethylene
Molding capability
ABS VeroWhite
9. Leiter’s Compounding Pharmacy – Charles Leiter, Pharm.D.
Design Elements
Gateway Technical College - Greg Chapman
Manufacturing / Sponsor
Molitor’s Pet & Bird Clinic – Dr. Phil Molitor
Critical Analysis
Burlington Pharmacy Station – Karen MacKinnon, RPh
Application
14. ITEM QTY VOLUME VENDOR COST
BODY 1 1.392 in³ STRATASYS $18.84
TWISTER ROD 1 0.604 in³ STRATASYS $8.18
PLUNGER 1 0.709 in³ STRATASYS $9.60
CAP 1 0.176 in³ STRATASYS $2.38
3/16” O-RING 1 0.017 in³ MENARDS $0.59
SUPPORT MATERIAL N/A 10.130 in³ STRATASYS $20.75
TOTAL $60.34
MASS PRODUCTION COST ANALYSIS
825,000 cycles per injection mold (1 mold = 1 ecoTUBE)
$18,000 to make molds
$0.16 per lb. (HDPE) ; 0.11 lb. per ecoTUBE
TOTAL COST = $0.04 per ecoTUBE
15. 1. UPLOAD PART FILES TO
3-D PRINTER SOFTWARE
2. PRINT ON 3-D PRINTER
(AFINIA / OBJET24)
3. REMOVE EXCESS
SUPPORT MATERIAL
16. O-RING TO SEAL TUBE AND PREVENT LEAKAGE
REMOVED THREADS ABOVE PLUNGER TO PREVENT LEAKAGE
THINNER SIDE WALLS TO REDUCE MATERIAL WASTE
NEW CLIPS TO LATCH TWISTER ROD INTO TUBE
NEW CAP W/HALF THREAD TURN DESIGN FOR EASE OF USE
DIAL MARKINGS TO INDICATE QUANTITY DISPENSED
17. Compounded Control Salve
70% Petroleum Jelly, 30% Mineral Oil
Insert Twister Rod into Body
Twist dial clockwise to dispense
18. Through this engineering project we have learned
and experienced the finer details of the
challenging design process, including prototype
modeling and product manufacturing.
We believe our final user-friendly ecoTUBE allows
patients to more adequately utilize the full value
of salve medicine.