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PHOTOSENSITISED GRAFT COPOLYMERIZATION
OF ACRYLIC ACID ONTO CARBOXYMETHYL
STARCH
M.A. ElSheikh*, J.T. Guthrie* and A. Waly**
University of Leeds, Colour Chemistry Dept.,
Leeds, LS2 9JT, UK
**National Research Center, Textile Research
Division, Dokki, Cairo, Egypt.
*Address in UK *Address in Egypt
University of Leeds, National Research Center
Colour Chemistry Dept. Textile Research division
Leeds, LS2 9JT, UK Dokki, Cairo, Egypt
Tel. : 00441132332939 Tel. : 002023371211-4960
Fax : 00441132332947 Fax : 002023370931
Email : CCDMAE@LEEDS.AC.UK
2
Contents
Introduction
Why UV
High Graft Yield
Efficient use of materials (low
homopolymer under right circumstances)
Mild Effect relative to chemical initiation
methods
Simple processing
Cost effective
Water-based options
3
Experimental
• Materials
• CMS, laboratory prepared
• Acrylic Acid(AA), Ethanol, and4 trimethyl
ammonium methyl benzophenone chloride
(photoinitiator) was laboratory Grade.
• Water: distilled
• UV source, Philips lamp, 125 w/inch, medium
pressure.
4
Preparation of Poly(acrylic acid)- CMS
Sample handling
Grafting
Carboxymethyl Starch (CMS) [prepared from
Native Starch (NS)], DS=0.2, [-COOH] = 115
mmole/100g CMS and η= 158 mPa s.
CMS was in the form COONa.
Photoinitiator (PI) dissolved in the required amount
of water.
CMS added gradually under continuous stirring
and left till completely soluble.
Acrylic Acid (AA) added gradually under
continuous stirring and left for 10 min.
5
Mixture was transferred to a photochemical reactor
and subjected to UV source under gentle stirring
for known time periods.
Reaction stopped.
Homopolymer separated from the graft copolymer.
6
Analysis
All samples monitored for Total Conversion percent
(TC%) of Acrylic Acid and for their Carboxyl
Content (-COOH, mmole/100g CMS)
Selected samples monitored by:
SEM
Thermal Analysis (DSC)
IR spectroscopy
7
Reaction Mechanism
PI exited state
PI operated by H-abstraction from this exited state.
PI designed to bind to starch, i.e. H-abstraction
involves starch.
Radicales formation by C----H homolytic cleavage on
starch backbone.
Grafting occurs at the radical centers.
Little homopolymerization since the bulk of the PI is
on the starch polymer chain.
8
Results and Discussion
Factors Affecting Total Conversion and
COOH content:
Studies
Effect of PI concentration.
Effect of Acrylic Acid concentration
Effect of Material : Liquor ratio
Effect of reaction temperature
Effect of reaction Time.
9
Effect of Photoinitiator Concentration on
the Carboxyl Content of the Grafted CMS
0
50
100
150
200
250
300
350
0 10 20 30 40 50 60 70
PI %(OWS)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS), η=158 (mPa s); AA, 60% (OWS); M:L
Ratio, 1:50; Room Temperature; Time, 3h.
COOHcontent(mmole/100gCMS)
10
Effect of Photoinitiator Concentration on
the Total Conversion (%) of Acrylic Acid
0
20
40
60
80
100
0 10 20 30 40 50 60 70
PI %(OWS)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); AA, 60% (OWS); M:L
Ratio, 1:50; Room Temperature; Time, 3h.
TC%
11
Effect of Acrylic Acid Concentration on the
Carboxyl Content of Grafted CMS
0
100
200
300
400
500
600
700
0 20 40 60 80 100 120 140 160
Acrylic Acid % (OWS)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); M:L Ratio, 1:50; Room
Temperature; PI, 10% (OWS); Time, 3h.
COOHContent(mmole/100gCMS)
12
Effect of Acrylic Acid Concentration on the
Total Conversion (%) of Acrylic Acid
0
20
40
60
80
100
0 20 40 60 80 100 120 140 160
Acrylic Acid (%)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); M:L Ratio, 1:50; Room
Temperature; PI, 10% (OWS); Time, 3h.
TC(%)
13
Effect of Material : Liquor Ratio on the
Carboxyl Content of Grafted CMS
1:20
1:30 1:40
1:60 1:70 1:80
0
100
200
300
400
500
600
700
M:L Ratio
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); Room Temperature; PI,
10% (OWS); AA, 150% (OWS); Time, 3h.
COOHContent(meq/100gCMS)
14
Effect of Material : Liquor Ratio on The
Total Conversion (%) of Acrylic Acid
1:20
1:30
1:40
1:70
1:80
0
20
40
60
80
100
M:L Ratio
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); Room Temperature; PI,
10% (OWS); AA, 150% (OWS); Time, 3h.
TC(%)
15
Effect of Temperature on the Carboxyl
Content of Grafted CMS
400
450
500
550
600
650
700
0 10 20 30 40 50 60 70 80 90
Temperature o
C
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); PI, 10% (OWS); AA,
150% (OWS); M:L Ratio, 1:30; Time, 3h.
COOHContent(mmole/100gCMS)
16
Effect of Temperature on the Total
Conversion (%) of Acrylic Acid
30
40
50
60
70
80
90
100
110
0 10 20 30 40 50 60 70 80
Temperature o
C
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); PI, 10% (OWS); AA,
150% (OWS); M:L Ratio, 1:30; Time, 3h.
TC(%)
17
Effect of Reaction Time on The Carboxyl
Content of the Grafted CMS
0
100
200
300
400
500
600
700
0 1 2 3 4 5 6 7
Time (h)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); PI, 10% (OWS); AA,
150% (OWS); M:L Ratio, 1:30; Temp. 30o
C.
COOHContent(mmole/100gCMS)
18
Effect of Reaction Time on the Total
Conversion (%) of Acrylic Acid
0
20
40
60
80
100
0 1 2 3 4 5 6 7
Time (h)
5g CMS, DS=0.2, COONa= 115 (mmole/100g
CMS),η=158 (mPa s); PI, 10% (OWS); AA,
150% (OWS); M:L Ratio, 1:30; Temp. 30o
C.
TC(%)
19
Optimum conditions
Photoinitiator, 10% (OWS)
Acrylic Acid, 150% (OWS)
Material : Liquor Ratio, 1:30.
Reaction Temperature, 30o
C.
Reaction Time, 4 hours.
20
Characterization
-COOH Content
COOH content due to grafting using
UV/photoinitiation reaches 600 mmole/100g CMS
at optimum conditions compared by 87
mmole/100g CMS using Chemical initiation (see
part II).
Homopolymer formation minimal.
21
Characterization
SEM
SEM of: a, NS; b, CMS* and c, poly(AA)-CMS* graft copolymer
NS, CMS* and CMS*-PAA
b
a
c
22
Characterization
Thermal Analysis (DSC)
DSC curves of: NS, control CMS* and poly(AA)-CMS* graft copolymer
NS, CMS* and CMS*-PAA
NS
Control CMS*
Poly(AA)-CMS*
23
Characterization
IR spectroscopy
IR spectra of: NS, control CMS* and poly(AA)-CMS* graft copolymer
NS, CMS, CMS-PAA and PAA
NS
Control CMS*
poly(AA)-CMS*
24
Advantages of the polymerization process
used
High viscosity of the composite achieved.
High adhesion of the composite achieved.
High Swelling in water of the dry composite or dry
graft copolymer achieved.
High graft yield, low homopolymer formed.
Mild conditions used to get high quality product.
Trials will be done to use the sun light instead of Hg
lamp as a source of UV.
Conclusion
The process can be recommended for providing
CMS-PAA graft copolymer with high graft yield.
25
Applications
Sizing agents in the paper and textile
industries.
Printing thickeners for pigment
dispersions.
Adhesives.
Ion exchange materials.
26
Acknowledgments
Egyptian Government for funding the research at
Leeds University.
Egyptian Government for providing funds for
attendance at the American Chemical Society
Meeting in San Francisco.
Professors in National Research Center (NRC),
Textile Research Division (TRD) and University of
Leeds, Colour Chemistry Dept. for supervision:
Prof. Dr. J.T. Guthrie (University of Leeds, Colour
Chemistry Dept.)
Prof. Dr. A. Waly (NRC, TRD)

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slide2(updated)

  • 1. PHOTOSENSITISED GRAFT COPOLYMERIZATION OF ACRYLIC ACID ONTO CARBOXYMETHYL STARCH M.A. ElSheikh*, J.T. Guthrie* and A. Waly** University of Leeds, Colour Chemistry Dept., Leeds, LS2 9JT, UK **National Research Center, Textile Research Division, Dokki, Cairo, Egypt. *Address in UK *Address in Egypt University of Leeds, National Research Center Colour Chemistry Dept. Textile Research division Leeds, LS2 9JT, UK Dokki, Cairo, Egypt Tel. : 00441132332939 Tel. : 002023371211-4960 Fax : 00441132332947 Fax : 002023370931 Email : CCDMAE@LEEDS.AC.UK
  • 2. 2 Contents Introduction Why UV High Graft Yield Efficient use of materials (low homopolymer under right circumstances) Mild Effect relative to chemical initiation methods Simple processing Cost effective Water-based options
  • 3. 3 Experimental • Materials • CMS, laboratory prepared • Acrylic Acid(AA), Ethanol, and4 trimethyl ammonium methyl benzophenone chloride (photoinitiator) was laboratory Grade. • Water: distilled • UV source, Philips lamp, 125 w/inch, medium pressure.
  • 4. 4 Preparation of Poly(acrylic acid)- CMS Sample handling Grafting Carboxymethyl Starch (CMS) [prepared from Native Starch (NS)], DS=0.2, [-COOH] = 115 mmole/100g CMS and η= 158 mPa s. CMS was in the form COONa. Photoinitiator (PI) dissolved in the required amount of water. CMS added gradually under continuous stirring and left till completely soluble. Acrylic Acid (AA) added gradually under continuous stirring and left for 10 min.
  • 5. 5 Mixture was transferred to a photochemical reactor and subjected to UV source under gentle stirring for known time periods. Reaction stopped. Homopolymer separated from the graft copolymer.
  • 6. 6 Analysis All samples monitored for Total Conversion percent (TC%) of Acrylic Acid and for their Carboxyl Content (-COOH, mmole/100g CMS) Selected samples monitored by: SEM Thermal Analysis (DSC) IR spectroscopy
  • 7. 7 Reaction Mechanism PI exited state PI operated by H-abstraction from this exited state. PI designed to bind to starch, i.e. H-abstraction involves starch. Radicales formation by C----H homolytic cleavage on starch backbone. Grafting occurs at the radical centers. Little homopolymerization since the bulk of the PI is on the starch polymer chain.
  • 8. 8 Results and Discussion Factors Affecting Total Conversion and COOH content: Studies Effect of PI concentration. Effect of Acrylic Acid concentration Effect of Material : Liquor ratio Effect of reaction temperature Effect of reaction Time.
  • 9. 9 Effect of Photoinitiator Concentration on the Carboxyl Content of the Grafted CMS 0 50 100 150 200 250 300 350 0 10 20 30 40 50 60 70 PI %(OWS) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS), η=158 (mPa s); AA, 60% (OWS); M:L Ratio, 1:50; Room Temperature; Time, 3h. COOHcontent(mmole/100gCMS)
  • 10. 10 Effect of Photoinitiator Concentration on the Total Conversion (%) of Acrylic Acid 0 20 40 60 80 100 0 10 20 30 40 50 60 70 PI %(OWS) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); AA, 60% (OWS); M:L Ratio, 1:50; Room Temperature; Time, 3h. TC%
  • 11. 11 Effect of Acrylic Acid Concentration on the Carboxyl Content of Grafted CMS 0 100 200 300 400 500 600 700 0 20 40 60 80 100 120 140 160 Acrylic Acid % (OWS) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); M:L Ratio, 1:50; Room Temperature; PI, 10% (OWS); Time, 3h. COOHContent(mmole/100gCMS)
  • 12. 12 Effect of Acrylic Acid Concentration on the Total Conversion (%) of Acrylic Acid 0 20 40 60 80 100 0 20 40 60 80 100 120 140 160 Acrylic Acid (%) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); M:L Ratio, 1:50; Room Temperature; PI, 10% (OWS); Time, 3h. TC(%)
  • 13. 13 Effect of Material : Liquor Ratio on the Carboxyl Content of Grafted CMS 1:20 1:30 1:40 1:60 1:70 1:80 0 100 200 300 400 500 600 700 M:L Ratio 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); Room Temperature; PI, 10% (OWS); AA, 150% (OWS); Time, 3h. COOHContent(meq/100gCMS)
  • 14. 14 Effect of Material : Liquor Ratio on The Total Conversion (%) of Acrylic Acid 1:20 1:30 1:40 1:70 1:80 0 20 40 60 80 100 M:L Ratio 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); Room Temperature; PI, 10% (OWS); AA, 150% (OWS); Time, 3h. TC(%)
  • 15. 15 Effect of Temperature on the Carboxyl Content of Grafted CMS 400 450 500 550 600 650 700 0 10 20 30 40 50 60 70 80 90 Temperature o C 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); PI, 10% (OWS); AA, 150% (OWS); M:L Ratio, 1:30; Time, 3h. COOHContent(mmole/100gCMS)
  • 16. 16 Effect of Temperature on the Total Conversion (%) of Acrylic Acid 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 Temperature o C 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); PI, 10% (OWS); AA, 150% (OWS); M:L Ratio, 1:30; Time, 3h. TC(%)
  • 17. 17 Effect of Reaction Time on The Carboxyl Content of the Grafted CMS 0 100 200 300 400 500 600 700 0 1 2 3 4 5 6 7 Time (h) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); PI, 10% (OWS); AA, 150% (OWS); M:L Ratio, 1:30; Temp. 30o C. COOHContent(mmole/100gCMS)
  • 18. 18 Effect of Reaction Time on the Total Conversion (%) of Acrylic Acid 0 20 40 60 80 100 0 1 2 3 4 5 6 7 Time (h) 5g CMS, DS=0.2, COONa= 115 (mmole/100g CMS),η=158 (mPa s); PI, 10% (OWS); AA, 150% (OWS); M:L Ratio, 1:30; Temp. 30o C. TC(%)
  • 19. 19 Optimum conditions Photoinitiator, 10% (OWS) Acrylic Acid, 150% (OWS) Material : Liquor Ratio, 1:30. Reaction Temperature, 30o C. Reaction Time, 4 hours.
  • 20. 20 Characterization -COOH Content COOH content due to grafting using UV/photoinitiation reaches 600 mmole/100g CMS at optimum conditions compared by 87 mmole/100g CMS using Chemical initiation (see part II). Homopolymer formation minimal.
  • 21. 21 Characterization SEM SEM of: a, NS; b, CMS* and c, poly(AA)-CMS* graft copolymer NS, CMS* and CMS*-PAA b a c
  • 22. 22 Characterization Thermal Analysis (DSC) DSC curves of: NS, control CMS* and poly(AA)-CMS* graft copolymer NS, CMS* and CMS*-PAA NS Control CMS* Poly(AA)-CMS*
  • 23. 23 Characterization IR spectroscopy IR spectra of: NS, control CMS* and poly(AA)-CMS* graft copolymer NS, CMS, CMS-PAA and PAA NS Control CMS* poly(AA)-CMS*
  • 24. 24 Advantages of the polymerization process used High viscosity of the composite achieved. High adhesion of the composite achieved. High Swelling in water of the dry composite or dry graft copolymer achieved. High graft yield, low homopolymer formed. Mild conditions used to get high quality product. Trials will be done to use the sun light instead of Hg lamp as a source of UV. Conclusion The process can be recommended for providing CMS-PAA graft copolymer with high graft yield.
  • 25. 25 Applications Sizing agents in the paper and textile industries. Printing thickeners for pigment dispersions. Adhesives. Ion exchange materials.
  • 26. 26 Acknowledgments Egyptian Government for funding the research at Leeds University. Egyptian Government for providing funds for attendance at the American Chemical Society Meeting in San Francisco. Professors in National Research Center (NRC), Textile Research Division (TRD) and University of Leeds, Colour Chemistry Dept. for supervision: Prof. Dr. J.T. Guthrie (University of Leeds, Colour Chemistry Dept.) Prof. Dr. A. Waly (NRC, TRD)