SlideShare a Scribd company logo
1 of 61
High Temperature Sulfidation
Ф52” just upstream of bend ruptured
Low Silicon CS
8”
Tesoro Refinery, 2 Apr
2010, six fatalities
Thinning & Over pressurization
CLSCC
Normal event
Quick fixing based on
symptoms & no RCA
Fast repair , Quick
production back &
staff get recognition
Attending the next
problem and then next
& next
Develop
- reactive staff
- reactive role models
Prone to
Catastrophes
Solar
Potential
Thank YOU

More Related Content

More from MAHENDRA KUMAR RASTOGI

Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...
Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...
Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...MAHENDRA KUMAR RASTOGI
 
"Wake up call " to all operators & Regulators of Ageing petroleum industries.
"Wake up call " to all operators & Regulators of Ageing petroleum industries. "Wake up call " to all operators & Regulators of Ageing petroleum industries.
"Wake up call " to all operators & Regulators of Ageing petroleum industries. MAHENDRA KUMAR RASTOGI
 
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...How Ageing Assets are Threat to sustenance for petroleum industries in low cr...
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...MAHENDRA KUMAR RASTOGI
 
Why Globally Future of Future of petroleum industries is in doldrum ?
Why Globally Future of Future of petroleum industries is in doldrum ?Why Globally Future of Future of petroleum industries is in doldrum ?
Why Globally Future of Future of petroleum industries is in doldrum ?MAHENDRA KUMAR RASTOGI
 
Why Globally Future of petroleum industries is in doldrum ?
Why Globally Future of petroleum industries is in doldrum ?Why Globally Future of petroleum industries is in doldrum ?
Why Globally Future of petroleum industries is in doldrum ?MAHENDRA KUMAR RASTOGI
 
A presentation on " What's the way forward to Reliability of Static Equipment...
A presentation on " What's the way forward to Reliability of Static Equipment...A presentation on " What's the way forward to Reliability of Static Equipment...
A presentation on " What's the way forward to Reliability of Static Equipment...MAHENDRA KUMAR RASTOGI
 
MIQA, An Ultimate Element of PSM Implementation
MIQA, An Ultimate Element of PSM ImplementationMIQA, An Ultimate Element of PSM Implementation
MIQA, An Ultimate Element of PSM ImplementationMAHENDRA KUMAR RASTOGI
 
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...MAHENDRA KUMAR RASTOGI
 
3rd Asian Refinery & Petrochemical Forum 26-27 April'2017
3rd Asian Refinery & Petrochemical Forum 26-27 April'20173rd Asian Refinery & Petrochemical Forum 26-27 April'2017
3rd Asian Refinery & Petrochemical Forum 26-27 April'2017MAHENDRA KUMAR RASTOGI
 
What's the way forward to reliability in ageing petroleum industries
What's the way forward to reliability in ageing petroleum industriesWhat's the way forward to reliability in ageing petroleum industries
What's the way forward to reliability in ageing petroleum industriesMAHENDRA KUMAR RASTOGI
 

More from MAHENDRA KUMAR RASTOGI (20)

Third eye inspection no. 1
Third eye inspection no. 1Third eye inspection no. 1
Third eye inspection no. 1
 
Third eye inspection no. 1
Third eye inspection no. 1Third eye inspection no. 1
Third eye inspection no. 1
 
Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...
Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...
Global Energy shift : Oil to Solar - The greatest energy revolution of 21st c...
 
"Wake up call " to all operators & Regulators of Ageing petroleum industries.
"Wake up call " to all operators & Regulators of Ageing petroleum industries. "Wake up call " to all operators & Regulators of Ageing petroleum industries.
"Wake up call " to all operators & Regulators of Ageing petroleum industries.
 
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...How Ageing Assets are Threat to sustenance for petroleum industries in low cr...
How Ageing Assets are Threat to sustenance for petroleum industries in low cr...
 
Why Globally Future of Future of petroleum industries is in doldrum ?
Why Globally Future of Future of petroleum industries is in doldrum ?Why Globally Future of Future of petroleum industries is in doldrum ?
Why Globally Future of Future of petroleum industries is in doldrum ?
 
Why Globally Future of petroleum industries is in doldrum ?
Why Globally Future of petroleum industries is in doldrum ?Why Globally Future of petroleum industries is in doldrum ?
Why Globally Future of petroleum industries is in doldrum ?
 
A presentation on " What's the way forward to Reliability of Static Equipment...
A presentation on " What's the way forward to Reliability of Static Equipment...A presentation on " What's the way forward to Reliability of Static Equipment...
A presentation on " What's the way forward to Reliability of Static Equipment...
 
MIQA, An Ultimate Element of PSM Implementation
MIQA, An Ultimate Element of PSM ImplementationMIQA, An Ultimate Element of PSM Implementation
MIQA, An Ultimate Element of PSM Implementation
 
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...
Key Point Message to Attendees on " Global Turbulence in Oil & Gas Sector and...
 
MIQA & PSM
MIQA & PSMMIQA & PSM
MIQA & PSM
 
Refining & Prtochemical Conference
Refining & Prtochemical  ConferenceRefining & Prtochemical  Conference
Refining & Prtochemical Conference
 
Refining & Prtochemical Conference
Refining & Prtochemical  ConferenceRefining & Prtochemical  Conference
Refining & Prtochemical Conference
 
Saudi Arabia turn around conference
Saudi Arabia turn around conferenceSaudi Arabia turn around conference
Saudi Arabia turn around conference
 
Saudi Arabia turn around conference
Saudi Arabia turn around conferenceSaudi Arabia turn around conference
Saudi Arabia turn around conference
 
3rd Asian Refinery & Petrochemical Forum 26-27 April'2017
3rd Asian Refinery & Petrochemical Forum 26-27 April'20173rd Asian Refinery & Petrochemical Forum 26-27 April'2017
3rd Asian Refinery & Petrochemical Forum 26-27 April'2017
 
Abberdeen UK Presentation
Abberdeen  UK PresentationAbberdeen  UK Presentation
Abberdeen UK Presentation
 
AIM Scotland
AIM ScotlandAIM Scotland
AIM Scotland
 
Mahendra on Asset Integrity
Mahendra on Asset IntegrityMahendra on Asset Integrity
Mahendra on Asset Integrity
 
What's the way forward to reliability in ageing petroleum industries
What's the way forward to reliability in ageing petroleum industriesWhat's the way forward to reliability in ageing petroleum industries
What's the way forward to reliability in ageing petroleum industries
 

Radison Refining & Petrochemicals New Delhi

  • 1.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. High Temperature Sulfidation Ф52” just upstream of bend ruptured Low Silicon CS 8”
  • 17. Tesoro Refinery, 2 Apr 2010, six fatalities
  • 18. Thinning & Over pressurization
  • 19.
  • 20.
  • 21.
  • 22. CLSCC
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43. Normal event Quick fixing based on symptoms & no RCA Fast repair , Quick production back & staff get recognition Attending the next problem and then next & next Develop - reactive staff - reactive role models Prone to Catastrophes
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55.
  • 57.
  • 58.
  • 59.
  • 60.

Editor's Notes

  1. Several refineries in the Middle East and Asia have shut down in the past week due to fires and other technical problems, leading to a jump in profit margins for facilities still operating. Operators that had to shut fire-hit or other units include the Abu Dhabi National Oil Company and Russia's Rosneft, as well as India's Hindustan Petroleum Corp Ltd and Bharat Petroleum Corp Ltd.
  2. Ageing management is cradle to grave life cycle process in the entire journey of asset / facility from it’s design to decommissioning. A plant which is no longer considered fully fit for purpose due to age related deterioration in it’s integrity or functional performance called ageing plant. Some facility are born sick during it’s initial operation itself. Some facility failed before it’s design life due to abuse in design , construction, start up and operation stage called premature ageing. Some facility performs satisfactory till it’s design without fail called as normal ageing and may have further life after expiry. Ageing of the facility depends upon “how it is being designed, constructed , operated and maintained “