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1
EXCELLENCE SYSTEMS GROUP
Consultants
Applying Lean to the wards
Michael Ballé
Lean is a system
2
EXCELLENCE SYSTEMS GROUP
Consultants
Many have heard about the lean « tools »: 5S,
Value Stream mapping, Kaizen events, etc.
Lean veterans insist on applying the tools
rigorously
But mostly on the fact that lean is a « system »,
or a way of « thinking »
What do they mean by that?
Lean as a learning system
3
EXCELLENCE SYSTEMS GROUP
Consultants
thinkingthinking
toolstools
systemsystem
What is lean thinking?
4
EXCELLENCE SYSTEMS GROUP
Consultants
Visualize performance problems in the ward
Solve problems without « going around » them
In a « lean » way: using ideas rather than
investment
By involving all employees
And developing a kaizen mentality in everyone
Lean thinking is guided by a lean system
5
EXCELLENCE SYSTEMS GROUP
Consultants
React
at
first
defect
React
at
first
defect
Flow
at
takt
time
Flow
at
takt
time
CUSTOMER SATISFACTIONCUSTOMER SATISFACTION
StandardizationStandardization
Continuous
Improvement
Continuous
Improvement
Employee
Involvement
Lean success needs working at all three levels
6
EXCELLENCE SYSTEMS GROUP
Consultants
tool 5S Staff never have to look for
parts or equipment
system Standard
work
So they can keep to the
work standard without being
interrupted
thinking Visualize
problems
Interruptions can then be
recognized right away as
problems, and lead to quick
response and problem
solving
To begin with: walk the wards
7
EXCELLENCE SYSTEMS GROUP
Consultants
Go and seeGo and see
Gemba walkGemba walk
Customer
satisfaction
Customer
satisfaction
Gemba walk
8
EXCELLENCE SYSTEMS GROUP
Consultants
Gemba walk
9
EXCELLENCE SYSTEMS GROUP
Consultants
Gemba walk
10
EXCELLENCE SYSTEMS GROUP
Consultants
Customer satisfaction: metrics
11
EXCELLENCE SYSTEMS GROUP
Consultants
performance
mindset
performance
mindset
metricsmetrics
customer
satisfaction
customer
satisfaction
What is a customer incident?
12
EXCELLENCE SYSTEMS GROUP
Consultants
TC4 MS3 RF2 Total
Chutes 12 5 5 22
Fugues 5 3 0 8
Infection Urinaire 9 0 0 9
Escarres 0 1 0 1
Réactions médicamenteuses 1 0 0 1
Réclamations 2 2 0 4
Infection pulmonaire 1 0 0 1
Pertes ou vols d'objet 2 2 0 4
Erreurs de médicaments 0 0 0 0
Pansements 2 0 0 2
Accident avec Exposition au Sang 0 0 0 0
Infection s/ Sondes Urinaires 0 1 0 1
Kt périphériques 0 0 0 0
Allergie 0 0 0 0
SUIVI des INDICATEURS
Standardize work areas
13
EXCELLENCE SYSTEMS GROUP
Consultants
Involve the teams in visual management
and quick response to problems
Involve the teams in visual management
and quick response to problems
5S5S
StandardizationStandardization
5S
14
EXCELLENCE SYSTEMS GROUP
Consultants
Clear the workspaces, identify locations
15
EXCELLENCE SYSTEMS GROUP
Consultants
16
EXCELLENCE SYSTEMS GROUP
Consultants
Create supermarkets and hunt for out-of-date
or missing material
Visualize out of date or
missing material and eliminate
Visualize out of date or
missing material and eliminate
SupermarketsSupermarkets
FlowFlow
supermarkets
17
EXCELLENCE SYSTEMS GROUP
Consultants
All the way to housekeeping material
18
EXCELLENCE SYSTEMS GROUP
Consultants
19
EXCELLENCE SYSTEMS GROUP
Consultants
Make sure material is desinfected after each
use
Visualize problem and solve it
by involving the team
Visualize problem and solve it
by involving the team
Team
problem-solving
Team
problem-solving
Standard/kaizenStandard/kaizen
Clear and clean after every use
20
EXCELLENCE SYSTEMS GROUP
Consultants
Clear and clean after every use
21
EXCELLENCE SYSTEMS GROUP
Consultants
22
EXCELLENCE SYSTEMS GROUP
Consultants
Reduce inventory on hand so problems can be
seen at one glance
Visual management
And quick response
Visual management
And quick response
Daily ward walkDaily ward walk
React at
first defect
React at
first defect
Bacterial bombs!
23
EXCELLENCE SYSTEMS GROUP
Consultants
Visual management for quick response
24
EXCELLENCE SYSTEMS GROUP
Consultants
From the work environment to care itself
25
EXCELLENCE SYSTEMS GROUP
Consultants
Involve team in creating
their work standards
Involve team in creating
their work standards
Work standardsWork standards
StandardizationStandardization
Work standards for care
26
EXCELLENCE SYSTEMS GROUP
Consultants
TOILETTE AU LIT
LA TOILETTE IMPORTANT SÉCURITÉ
Repères :1 – Planification murale à vérifier.
2 – Prendre connaissance de l’ état
du patient.
3 – Préparation du matériel.
4 - Installation du patient.
5 – Déroulement de la toilette.
6 – S’assurer d e l’état des
téguments.
7 – Réinstallation du patient.
8 – Environnement du patient.
9 – Nettoyage et rangement.
- Doit être à jour,
- Plan de Soins actualisé.
- Transmissions du jour,
- Autonomie du patient
- S’enquérir de la douleur.
- Vérifier dans la ch ambre si tout le
matériel nécessaire est présent et
propre (cuvette, gants, serviettes…),
- Apporter le matériel adapté aux
besoins du patient (changes,
produits…),
- Vêtements propres
- Position ergonomique, respect de
la pudeur et de la sécurité,
- Commencer par la toilette du siège
si le patient est souillé,
- Favoriser l’autonomie du patient
- Relationnel.
- Prévention d’escarres.
- Installation au fauteuil,
- Réfection du lit,
- Nettoyer le dentier et s oins de
bouche
- Réaménager l’environnement avec
tout le nécessaire à proximité.
- Proposer de boire.
- Désinfecter la cuvette,
- Nettoyer et ranger le matériel
utilisé,
- Mettre de côté le l inge sale
personnel au patient.
- Sécurité :
- Gestes et postures respect des
capacités à faire du pati ent ;
utiliser les a ides techniques (lève
malade, drap de transfert) .
- Risque de chute : réinstaller la
contention du patient au fauteuil si
prescrite ; sonnette à p ortée de
main ; déambulateur ou canne à
proximité ; dégager le passage
dans la chambre ; attention au sol
mouillé !!!
- Organiser l’espace : pour l e
confort et la sécurité des gestes et
postures du patient et du
personnel.
- Hygiène : Lavage des mains
avant et après la toilette ; Utiliser la
solution Hydro alcoolique entre
chaque acte, et quand nécessaire ;
Mettre tablier et gants vinyle non
poudrés ; Respecter les circuits du
linge et des déchets :
-Matériel :
Linge nécessaire à la réfection du
lit ;
Tablier à usage unique ;
Gants vinyles non poudrés ;
Solution Hydro alcoolique ;
Change adapté à la taille du
patient ;
Gant de toilette usag e unique si
patient souillˇ ;
Nécessaire de toilette propre à la
personne ;
Utiliser un gant et une serviette
de toilette pour le haut ; un gant et
une serviette de toilette pour le bas.
-Auto-contrôle visuel :
Vérifier l’installation du patient ;
S’assurer de son confort ;
Réfection du lit faite ;
Vérifier qu’il ait à porté de mains
les affaires personnelles dont il a
besoin : (sonnette, téléphone, verre,
eau, revues…).
Vérifier le rang ement du mat ériel
et des affaires personnelles du patient
(linge sale).
27
EXCELLENCE SYSTEMS GROUP
Consultants
And more complex problems: preparing
patients for physiotherapy
Develop teamwork between
Specialisms and solve
Patient problems
Develop teamwork between
Specialisms and solve
Patient problems
Value Stream
Mapping
Value Stream
Mapping
Patient flowPatient flow
And further challenges
28
EXCELLENCE SYSTEMS GROUP
Consultants
Moving to kanban for all supplies (which
means convincing hospital logistics)
Tracking the path of BMR through the wards
Improving patient journey and getting
involvement from the doctors
What results?
29
EXCELLENCE SYSTEMS GROUP
Consultants
Over two years, the rate of incidents per patient halved
(that is, the probability each patient admitted has of facing
an incident reduced by 45%)
Lean is a learning system
30
EXCELLENCE SYSTEMS GROUP
Consultants
The lean environment (visual management, pull
system) helps people to see cause and effect
The lean tools are learning opportunities, for
people to learn to produce with better, quality,
delivery, productivity and flexibility
The tools only highlight problems, resolution
with PDCA is the point!
Lean is a management system
31
EXCELLENCE SYSTEMS GROUP
Consultants
Using the tools will not transform the culture
The lean culture is about solving all problems
rigorously
To understand real priorities
And create another type of relationship with workers
Based on developing abilities
And creating better products, through better thinking
The team!
32
EXCELLENCE SYSTEMS GROUP
Consultants
Thank you
33
EXCELLENCE SYSTEMS GROUP
Consultants
To the team from Villeneuve, Nord 92
To visitors from Bolton Hospitals
To you, for your attention

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Walking the Wards

  • 1. 1 EXCELLENCE SYSTEMS GROUP Consultants Applying Lean to the wards Michael Ballé
  • 2. Lean is a system 2 EXCELLENCE SYSTEMS GROUP Consultants Many have heard about the lean « tools »: 5S, Value Stream mapping, Kaizen events, etc. Lean veterans insist on applying the tools rigorously But mostly on the fact that lean is a « system », or a way of « thinking » What do they mean by that?
  • 3. Lean as a learning system 3 EXCELLENCE SYSTEMS GROUP Consultants thinkingthinking toolstools systemsystem
  • 4. What is lean thinking? 4 EXCELLENCE SYSTEMS GROUP Consultants Visualize performance problems in the ward Solve problems without « going around » them In a « lean » way: using ideas rather than investment By involving all employees And developing a kaizen mentality in everyone
  • 5. Lean thinking is guided by a lean system 5 EXCELLENCE SYSTEMS GROUP Consultants React at first defect React at first defect Flow at takt time Flow at takt time CUSTOMER SATISFACTIONCUSTOMER SATISFACTION StandardizationStandardization Continuous Improvement Continuous Improvement Employee Involvement
  • 6. Lean success needs working at all three levels 6 EXCELLENCE SYSTEMS GROUP Consultants tool 5S Staff never have to look for parts or equipment system Standard work So they can keep to the work standard without being interrupted thinking Visualize problems Interruptions can then be recognized right away as problems, and lead to quick response and problem solving
  • 7. To begin with: walk the wards 7 EXCELLENCE SYSTEMS GROUP Consultants Go and seeGo and see Gemba walkGemba walk Customer satisfaction Customer satisfaction
  • 10. Gemba walk 10 EXCELLENCE SYSTEMS GROUP Consultants
  • 11. Customer satisfaction: metrics 11 EXCELLENCE SYSTEMS GROUP Consultants performance mindset performance mindset metricsmetrics customer satisfaction customer satisfaction
  • 12. What is a customer incident? 12 EXCELLENCE SYSTEMS GROUP Consultants TC4 MS3 RF2 Total Chutes 12 5 5 22 Fugues 5 3 0 8 Infection Urinaire 9 0 0 9 Escarres 0 1 0 1 Réactions médicamenteuses 1 0 0 1 Réclamations 2 2 0 4 Infection pulmonaire 1 0 0 1 Pertes ou vols d'objet 2 2 0 4 Erreurs de médicaments 0 0 0 0 Pansements 2 0 0 2 Accident avec Exposition au Sang 0 0 0 0 Infection s/ Sondes Urinaires 0 1 0 1 Kt périphériques 0 0 0 0 Allergie 0 0 0 0 SUIVI des INDICATEURS
  • 13. Standardize work areas 13 EXCELLENCE SYSTEMS GROUP Consultants Involve the teams in visual management and quick response to problems Involve the teams in visual management and quick response to problems 5S5S StandardizationStandardization
  • 15. Clear the workspaces, identify locations 15 EXCELLENCE SYSTEMS GROUP Consultants
  • 16. 16 EXCELLENCE SYSTEMS GROUP Consultants Create supermarkets and hunt for out-of-date or missing material Visualize out of date or missing material and eliminate Visualize out of date or missing material and eliminate SupermarketsSupermarkets FlowFlow
  • 18. All the way to housekeeping material 18 EXCELLENCE SYSTEMS GROUP Consultants
  • 19. 19 EXCELLENCE SYSTEMS GROUP Consultants Make sure material is desinfected after each use Visualize problem and solve it by involving the team Visualize problem and solve it by involving the team Team problem-solving Team problem-solving Standard/kaizenStandard/kaizen
  • 20. Clear and clean after every use 20 EXCELLENCE SYSTEMS GROUP Consultants
  • 21. Clear and clean after every use 21 EXCELLENCE SYSTEMS GROUP Consultants
  • 22. 22 EXCELLENCE SYSTEMS GROUP Consultants Reduce inventory on hand so problems can be seen at one glance Visual management And quick response Visual management And quick response Daily ward walkDaily ward walk React at first defect React at first defect
  • 24. Visual management for quick response 24 EXCELLENCE SYSTEMS GROUP Consultants
  • 25. From the work environment to care itself 25 EXCELLENCE SYSTEMS GROUP Consultants Involve team in creating their work standards Involve team in creating their work standards Work standardsWork standards StandardizationStandardization
  • 26. Work standards for care 26 EXCELLENCE SYSTEMS GROUP Consultants TOILETTE AU LIT LA TOILETTE IMPORTANT SÉCURITÉ Repères :1 – Planification murale à vérifier. 2 – Prendre connaissance de l’ état du patient. 3 – Préparation du matériel. 4 - Installation du patient. 5 – Déroulement de la toilette. 6 – S’assurer d e l’état des téguments. 7 – Réinstallation du patient. 8 – Environnement du patient. 9 – Nettoyage et rangement. - Doit être à jour, - Plan de Soins actualisé. - Transmissions du jour, - Autonomie du patient - S’enquérir de la douleur. - Vérifier dans la ch ambre si tout le matériel nécessaire est présent et propre (cuvette, gants, serviettes…), - Apporter le matériel adapté aux besoins du patient (changes, produits…), - Vêtements propres - Position ergonomique, respect de la pudeur et de la sécurité, - Commencer par la toilette du siège si le patient est souillé, - Favoriser l’autonomie du patient - Relationnel. - Prévention d’escarres. - Installation au fauteuil, - Réfection du lit, - Nettoyer le dentier et s oins de bouche - Réaménager l’environnement avec tout le nécessaire à proximité. - Proposer de boire. - Désinfecter la cuvette, - Nettoyer et ranger le matériel utilisé, - Mettre de côté le l inge sale personnel au patient. - Sécurité : - Gestes et postures respect des capacités à faire du pati ent ; utiliser les a ides techniques (lève malade, drap de transfert) . - Risque de chute : réinstaller la contention du patient au fauteuil si prescrite ; sonnette à p ortée de main ; déambulateur ou canne à proximité ; dégager le passage dans la chambre ; attention au sol mouillé !!! - Organiser l’espace : pour l e confort et la sécurité des gestes et postures du patient et du personnel. - Hygiène : Lavage des mains avant et après la toilette ; Utiliser la solution Hydro alcoolique entre chaque acte, et quand nécessaire ; Mettre tablier et gants vinyle non poudrés ; Respecter les circuits du linge et des déchets : -Matériel : Linge nécessaire à la réfection du lit ; Tablier à usage unique ; Gants vinyles non poudrés ; Solution Hydro alcoolique ; Change adapté à la taille du patient ; Gant de toilette usag e unique si patient souillˇ ; Nécessaire de toilette propre à la personne ; Utiliser un gant et une serviette de toilette pour le haut ; un gant et une serviette de toilette pour le bas. -Auto-contrôle visuel : Vérifier l’installation du patient ; S’assurer de son confort ; Réfection du lit faite ; Vérifier qu’il ait à porté de mains les affaires personnelles dont il a besoin : (sonnette, téléphone, verre, eau, revues…). Vérifier le rang ement du mat ériel et des affaires personnelles du patient (linge sale).
  • 27. 27 EXCELLENCE SYSTEMS GROUP Consultants And more complex problems: preparing patients for physiotherapy Develop teamwork between Specialisms and solve Patient problems Develop teamwork between Specialisms and solve Patient problems Value Stream Mapping Value Stream Mapping Patient flowPatient flow
  • 28. And further challenges 28 EXCELLENCE SYSTEMS GROUP Consultants Moving to kanban for all supplies (which means convincing hospital logistics) Tracking the path of BMR through the wards Improving patient journey and getting involvement from the doctors
  • 29. What results? 29 EXCELLENCE SYSTEMS GROUP Consultants Over two years, the rate of incidents per patient halved (that is, the probability each patient admitted has of facing an incident reduced by 45%)
  • 30. Lean is a learning system 30 EXCELLENCE SYSTEMS GROUP Consultants The lean environment (visual management, pull system) helps people to see cause and effect The lean tools are learning opportunities, for people to learn to produce with better, quality, delivery, productivity and flexibility The tools only highlight problems, resolution with PDCA is the point!
  • 31. Lean is a management system 31 EXCELLENCE SYSTEMS GROUP Consultants Using the tools will not transform the culture The lean culture is about solving all problems rigorously To understand real priorities And create another type of relationship with workers Based on developing abilities And creating better products, through better thinking
  • 32. The team! 32 EXCELLENCE SYSTEMS GROUP Consultants
  • 33. Thank you 33 EXCELLENCE SYSTEMS GROUP Consultants To the team from Villeneuve, Nord 92 To visitors from Bolton Hospitals To you, for your attention