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Integration of Forced Degradation Study in
LC Stability Indicating Method Development

                          Katy Dewitte, Ph.D. Pharm
                      Knowledge Manager, Anabiotec
                             1
Introduction    Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                Power                                                                Method




       Today’s Agenda
        Forced degradation: definition and principles
        The stability indicating power of an analytical method
        Experimental design to conduct a study
        Practical example: case study
        Challenging the stability indicating method
        Conclusion


                                                             2
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




       Definition of forced degradation or stress testing
       The process of subjecting drug compounds:
                DRUG SUBSTANCE
                DRUG PRODUCT
                PLACEBO
                …
       to extreme chemical and environmental conditions.




                                                                  3
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




       3 main purposes (according to ICH and FDA):
              To provide a stability assessment of the drug substance (DS) or
               drug product (DP), to determine the intrinsic stability of a molecule

              To elucidate the possible degradation pathways of the DS or the
               API in the DP (by identifying the likely degradation products)
              To investigate the stability indicating power of the analytical
               method applied for DS and DP.


                                                                  4
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




       A stability indicating method:
              is a validated, quantitative analytical procedure

              can detect the changes with time in the pertinent properties of the
               drug substance and drug product; is able to detect the increase in
               degradation products.

              measures accurately the active ingredients without interference
               from degradation products, process impurities, excipients, or
               other potential impurities (specificity)

                                                                  5
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




       Development of a stability indicating method:
       Purpose of forced degradation studies:

              Formation of potential degradation products

              Purposeful degradation

              Which degradation products can be expected during storage and
               stability studies?

       Need for appropriate forced degradation studies!

                                                                  6
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




       4 main degradation mechanisms:
              Heat (thermolytic degradation)

              Hydrolytic degradation

              Oxidative degradation

              Photolytic degradation
       Degrade the drug by ± 10%, or slightly exceeding the accelerated
       stability conditions

                                                                  7
Forced Degradation   Stability Indicating   Experimental Design       Practical Example     Stability Indicating   Conclusion
                     Power                                                                  Method




                                                  Drug Substance



                             Solid                                                         Solution /
                                                                                          Suspension


                 Photolysis                                                    Photolysis
                 Heat                                                          Acid/base hydrolysis
                 Heat + humidity                                               Oxidation
                                                                  8
Forced Degradation   Stability Indicating   Experimental Design       Practical Example   Stability Indicating   Conclusion
                     Power                                                                Method




                                                  Drug Substance



                             Solid


                                                        Light, 1 X ICH
                 Photolysis                            Light, 3 X ICH
                 Heat                                  Light control
                 Heat + humidity
                                                                  9
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




                                                  Drug Substance



                             Solid
                                                       More severe than accelerated
                                                       (40°C / 75%RH)
                 Photolysis                            60°C or 80°C
                 Heat                                  1, 3 and 5 days
                 Heat + humidity
                                                                  10
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




                                                  Drug Substance



                             Solid
                                                       More severe than accelerated
                                                       (40°C / 75%RH)
                 Photolysis                            60°C / 75%RH or
                                                       aa80°C / 75%RH
                 Heat
                                                        1, 3 and 5 days
                 Heat + humidity
                                                                  11
Forced Degradation   Stability Indicating   Experimental Design        Practical Example     Stability Indicating   Conclusion
                     Power                                                                   Method




                                                  Drug Substance


                                                                                            Solution /
                                                                                           Suspension

                               Light, 1 X ICH
                               Light, 3 X ICH                                   Photolysis
                               Light control                                    Acid/base hydrolysis
                                                                                 Oxidation
                                                                  12
Forced Degradation   Stability Indicating   Experimental Design        Practical Example     Stability Indicating   Conclusion
                     Power                                                                   Method




                                                  Drug Substance


                                                                                            Solution /
      Solutions at various pH (2-12)                                                      Suspension
      0.1M – 1M HCl
      0.1M – 1M NaOH                                                            Photolysis
      Room temperature or elevated                                              Acid/base hydrolysis
      1, 3 and 5 days                                                           Oxidation
                                                                  13
Forced Degradation   Stability Indicating   Experimental Design        Practical Example     Stability Indicating   Conclusion
                     Power                                                                   Method




                                                  Drug Substance


                                                                                            Solution /
                                                                                           Suspension
                             0.1% – 3% H2O2
                             Metal ions
                                                                                 Photolysis
                             Radical initiators
                                                                                 Acid/base hydrolysis
                             1, 3 and 5 days
                                                                                 Oxidation
                                                                  14
Forced Degradation            Stability Indicating    Experimental Design                  Practical Example                                              Stability Indicating                                    Conclusion
                              Power                                                                                                                       Method




       Case: A new drug substance (early phase)
       Step 1: Development of a (stability indicating?) method
                                                                                  0.060



                                                                                  0.050
                2 .0 0
                                                                                  0.040



                1 .8 0                                                            0.030



                                                                                  0.020


                1 .6 0                                                            0.010




                                                                             AU
                                                                                  0.000

                1 .4 0
                                                                                  -0.010



                                                                                  -0.020
                1 .2 0
                                                                                  -0.030
           AU




                                                                                  -0.040
                1 .0 0

                                                                                  -0.050



                0 .8 0                                                            -0.060

                                                                                           3. 00   4. 00   5.00         6.00   7.00   8.00         9.00    10.00    11.00    12.00   13.00   14.00    15.00   16.00   17.00
                                                                                                                                                          Minutes


                0 .6 0



                0 .4 0



                0 .2 0



                0 .0 0



                     0 .0 0     2 .0 0       4 .0 0   6 .0 0    8 .0 0       1 0 .0 0                        1 2 .0 0                   1 4 .0 0                      1 6 .0 0                 1 8 .0 0                2 0 .0 0
                                                                            M in u t e s



                                                                            15
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




       Quality-by-design approach
       Software based development of an analytical method

        DS

        Starting materials

        Degradants
        Synthesis impurities

        A stressed DS sample (if any information is available)

                                                                  16
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




       Quality-by-design approach




                                                                  17
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




       Quality-by-design approach




                                                                  18
Forced Degradation            Stability Indicating                    Experimental Design                                                           Practical Example                  Stability Indicating                Conclusion
                              Power                                                                                                                                                    Method




       Quality-by-design approach
               0.30




                                                                                                                                    7 .3
               0.28


               0.26


               0.24


               0.22


               0.20


               0.18


               0.16
                                                                                                5 .5 5 6
               0.14
          AU




                                                            4 .53 9




               0.12


               0.10                                                                                               6 .5 9 3


               0.08


               0.06




                                                                                                                                                                                         11. 511




                                                                                                                                                                                                                            14. 666
               0.04
                                                                      4. 76 4




                                                                                                                                                                     10. 057
                                                                                       5.2 49




                                                                                                                                                 7.9 07

               0.02


               0.00


               -0.02


               -0.04


                       1.00      2.00     3.00       4.00                       5.00                       6.00              7.00                  8.00    9.00    10.00       11.00               12.00   13.00   14.00              15.00
                                                                                                                                       Minutes



                                                                                                                                           19
Forced Degradation                    Stability Indicating            Experimental Design                  Practical Example                       Stability Indicating                Conclusion
                                      Power                                                                                                        Method




       Photostress: 1 X ICH and 3 X ICH
                 0 .0 3 5


                 0 .0 3 0


                 0 .0 2 5


                 0 .0 2 0


                 0 .0 1 5


                 0 .0 1 0


                 0 .0 0 5

                                                                                                                             3 x ICH-light
           AU




                 0 .0 0 0


                - 0 .0 0 5


                - 0 .0 1 0                                                                                                   1 x ICH-light
                - 0 .0 1 5


                - 0 .0 2 0
                                                                                                                             T0
                - 0 .0 2 5


                - 0 .0 3 0


                - 0 .0 3 5


                             3 .0 0       4 .0 0   5 .0 0    6 .0 0    7 .0 0   8 .0 0   9 .0 0        1 0 .0 0   1 1 .0 0   1 2 .0 0   1 3 .0 0      1 4 .0 0   1 5 .0 0   1 6 .0 0   1 7 .0 0
                                                                                                  Min u te s



                                                                                                  20
Forced Degradation                    Stability Indicating            Experimental Design                  Practical Example                       Stability Indicating                Conclusion
                                      Power                                                                                                        Method




       Photostress: 1 X ICH and 3 X ICH
                 0 .0 3 5


                 0 .0 3 0


                 0 .0 2 5


                 0 .0 2 0


                 0 .0 1 5


                 0 .0 1 0


                 0 .0 0 5

                                                                     HT
                                                                  LIG E                                                      3 x ICH-light
           AU




                                                             NOT SITIV
                 0 .0 0 0


                - 0 .0 0 5


                                                                                                                             1 x ICH-light
                                                             SE N
                - 0 .0 1 0


                - 0 .0 1 5


                - 0 .0 2 0
                                                                                                                             T0
                - 0 .0 2 5


                - 0 .0 3 0


                - 0 .0 3 5


                             3 .0 0       4 .0 0   5 .0 0    6 .0 0    7 .0 0   8 .0 0   9 .0 0        1 0 .0 0   1 1 .0 0   1 2 .0 0   1 3 .0 0      1 4 .0 0   1 5 .0 0   1 6 .0 0   1 7 .0 0
                                                                                                  Min u te s



                                                                                                  21
Forced Degradation                   Stability Indicating            Experimental Design                      Practical Example                     Stability Indicating                Conclusion
                                     Power                                                                                                          Method




       Solid stress: 60°C 7 days ~ 60°C / 75%RH 7 days
                0 .0 3 5


                0 .0 3 0


                0 .0 2 5


                0 .0 2 0


                0 .0 1 5


                0 .0 1 0


                0 .0 0 5

                                                                                                                              60°C / 75%RH
          AU




                0 .0 0 0


               - 0 .0 0 5


               - 0 .0 1 0                                                                                                     60°C
               - 0 .0 1 5


               - 0 .0 2 0
                                                                                                                              T0
               - 0 .0 2 5


               - 0 .0 3 0


               - 0 .0 3 5


                            3 .0 0       4 .0 0   5 .0 0    6 .0 0    7 .0 0   8 .0 0   9 .0 0        1 0 .0 0     1 1 .0 0   1 2 .0 0   1 3 .0 0      1 4 .0 0   1 5 .0 0   1 6 .0 0   1 7 .0 0
                                                                                                 Min u te s



                                                                                                  22
Forced Degradation                   Stability Indicating            Experimental Design                      Practical Example                     Stability Indicating                Conclusion
                                     Power                                                                                                          Method




       Solid stress: 60°C 7 days ~ 60°C / 75%RH 7 days
                0 .0 3 5


                0 .0 3 0


                0 .0 2 5


                0 .0 2 0


                0 .0 1 5




                                                            BLE / 75%RH
                0 .0 1 0




                                                         STA
                0 .0 0 5

                                                               60°C
                                                       MO
          AU




                0 .0 0 0




                                                   H ER
               - 0 .0 0 5


               - 0 .0 1 0


               - 0 .0 1 5
                                                  T            60°C
               - 0 .0 2 0
                                                                                                                              T0
               - 0 .0 2 5


               - 0 .0 3 0


               - 0 .0 3 5


                            3 .0 0       4 .0 0   5 .0 0    6 .0 0    7 .0 0   8 .0 0   9 .0 0        1 0 .0 0     1 1 .0 0   1 2 .0 0   1 3 .0 0      1 4 .0 0   1 5 .0 0   1 6 .0 0   1 7 .0 0
                                                                                                 Min u te s



                                                                                                  23
Forced Degradation             Stability Indicating          Experimental Design             Practical Example            Stability Indicating           Conclusion
                               Power                                                                                      Method




       Hydrolysis: Acid: 0.1 M HCl 1 and 3 days
               0.035


               0.030


               0.025


               0.020


               0.015


               0.010


               0.005

                                                                                                          0.1M HCl; 3 days
          AU




               0.000


               -0.005


               -0.010                                                                                     0.1M HCl; 1 day
               -0.015


               -0.020
                                                                                                          T0
               -0.025


               -0.030


               -0.035


                        3.00      4.00     5. 00      6.00   7.00   8.00    9.00      10. 00      11.00   12.00   13.00      14.00   15.00       16.00   17.00
                                                                                   Minutes



                                                                                    24
Forced Degradation             Stability Indicating          Experimental Design             Practical Example            Stability Indicating           Conclusion
                               Power                                                                                      Method




       Hydrolysis: Acid: 0.1 M HCl 1 and 3 days
               0.035
                                                                                                                                     API                 Degr. 1
               0.030


               0.025
                                                                                                          T0                         99.3%               0.7%
               0.020
                                                                                                          T1d                        78%                 22%
               0.015


               0.010
                                                                                                          T3d                        45%                 55%

                                                   E IN
               0.005

                                                                                                          0.1M HCl; 3 days
                                               AB L
          AU




               0.000




                                           N ST
               -0.005


               -0.010
                                         U                                                                0.1M HCl; 1 day
                                         ACID
               -0.015


               -0.020
                                                                                                          T0
               -0.025


               -0.030


               -0.035


                        3.00      4.00     5. 00      6.00   7.00   8.00    9.00      10. 00      11.00   12.00   13.00      14.00    15.00      16.00   17.00
                                                                                   Minutes



                                                                                    25
Forced Degradation              Stability Indicating          Experimental Design             Practical Example            Stability Indicating           Conclusion
                                Power                                                                                      Method




       Hydrolysis: pH 2: 1, 3 and 7 days; room temperature
                0.035


                0.030


                0.025


                0.020


                0.015


                0.010
                                                                                                           pH 2.0; 7 days
                0.005

                                                                                                           pH 2.0; 3 days
           AU




                0.000


                -0.005


                -0.010                                                                                     pH 2.0; 1 day
                -0.015


                -0.020
                                                                                                           T0
                -0.025


                -0.030


                -0.035


                         3.00       4.00    5. 00      6.00    7.00   8.00   9.00      10. 00      11.00   12.00   13.00      14.00    15.00      16.00   17.00
                                                                                    Minutes



                                                                                    26
Forced Degradation              Stability Indicating          Experimental Design             Practical Example            Stability Indicating             Conclusion
                                Power                                                                                      Method




       Hydrolysis: pH 2: 1, 3 and 7 days; room temperature
                0.035
                                                                                                        API     Degr. 1                                   Degr. 2
                0.030
                                                                                                    T0 98.9% 0.1%                                         0.9%
                0.025


                0.020                                                                               T1d 97.6% 0.3%                                        2.0%
                0.015
                                                                                                    T3dpH 2.0; 70.3%
                                                                                                        92.2% days                                        7.4%
                0.010




                                                     E IN
                0.005                                                                               T7d 79.4% 0.4%                                        20.3%
                                                                                                           pH 2.0; 3 days
                                                 AB L
           AU




                0.000




                                             N ST
                -0.005


                -0.010
                                           U                                                               pH 2.0; 1 day

                                           ACID
                -0.015


                -0.020
                                                                                                           T0
                -0.025


                -0.030


                -0.035


                         3.00       4.00    5. 00      6.00    7.00   8.00   9.00      10. 00      11.00   12.00   13.00      14.00    15.00      16.00     17.00
                                                                                    Minutes



                                                                                    27
Forced Degradation              Stability Indicating          Experimental Design             Practical Example            Stability Indicating           Conclusion
                                Power                                                                                      Method




       Oxidation: 0.03% H2O2 1 and 3 days; 25°C
                0.035


                0.030


                0.025


                0.020


                0.015


                0.010


                0.005
                                                                                                0.03% H2O2; 3 days
           AU




                0.000


                -0.005


                -0.010
                                                                                                0.03% H2O2; 1 day
                -0.015


                -0.020
                                                                                                T0
                -0.025


                -0.030


                -0.035


                         3.00       4.00    5. 00      6.00    7.00   8.00   9.00      10. 00      11.00   12.00   13.00      14.00    15.00      16.00   17.00
                                                                                    Minutes



                                                                                    28
Forced Degradation              Stability Indicating          Experimental Design             Practical Example            Stability Indicating           Conclusion
                                Power                                                                                      Method




       Oxidation: 0.03% H2O2 1 and 3 days; 25°C
                0.035                                                                   API                        Degr. 1            Degr. 2              Degr. 3
                                                                                    T0 98.8%                       0.0%               0.2%                 0.0%
                0.030


                0.025


                0.020                                                               T1d 98.4%                      0.1%               0.4%                 0.3%
                0.015


                0.010
                                                                                    T3d 96.1%                      0.2%               2.3%                 0.6%
                0.005

                                                        TO H2O2; 3 days
                                                         0.03%
                                                     IVE 0.03% H O ; 1 day
                                                 SIT
           AU




                0.000




                                             E N EN
                -0.005


                -0.010
                                           S                    2 2
                -0.015


                -0.020
                                           OX   YG       T0
                -0.025


                -0.030


                -0.035


                         3.00       4.00    5. 00      6.00    7.00   8.00   9.00      10. 00      11.00   12.00   13.00      14.00    15.00      16.00   17.00
                                                                                    Minutes



                                                                                    29
Forced Degradation             Stability Indicating          Experimental Design           Practical Example           Stability Indicating         Conclusion
                               Power                                                                                   Method




       Starting materials, intermediates and synthesis impurities
               0.055


               0.050



               0.045


               0.040



               0.035


               0.030



               0.025
          AU




               0.020



               0.015


               0.010
                                                                                                                                        Synthesis
               0.005
                                                                                                                                        impurities
               0.000



               -0.005
                                                                                                                               Drug Substance
               -0.010


                        1.00         2.00     3.00    4.00      5.00    6.00   7.00              8.00   9.00   10.00   11.00   12.00    13.00   14.00    15.00
                                                                                       Minutes



                                                                                      30
Forced Degradation             Stability Indicating          Experimental Design            Practical Example           Stability Indicating       Conclusion
                               Power                                                                                    Method




       Stressed conditions
               0.100



               0.090



               0.080



               0.070



               0.060



               0.050
          AU




               0.040
                                                                                                        Acid hydrolysis
               0.030



               0.020
                                                                                                        Oxidation: metal ions
               0.010                                                                                    Oxidation: H2O2
               0.000
                                                                                                        Drug Substance
               -0.010




                        1.00       2.00     3.00      4.00     5.00    6.00    7.00              8.00   9.00    10.00   11.00     12.00    13.00   14.00
                                                                                       Minutes



                                                                                      31
Forced Degradation             Stability Indicating          Experimental Design           Practical Example           Stability Indicating         Conclusion
                               Power                                                                                   Method




       Intermediates and synthesis impurities vs H2O2 stress
               0.060


               0.055


               0.050


               0.045


               0.040


               0.035


               0.030


               0.025
          AU




               0.020


               0.015
                                                                                                                                       Synthesis
               0.010
                                                                                                                                       impurities
               0.005


               0.000


               -0.005
                                                                                                                               H2O2 stressed DS
               -0.010


               -0.015

                        1.00         2.00     3.00    4.00      5.00    6.00   7.00              8.00   9.00   10.00   11.00   12.00    13.00   14.00    15.00
                                                                                       Minutes



                                                                                      32
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




       Conclusion of the case study
       The method developed with the initial information is already very
       suitable for conducting forced degradation experiments.

       Full data from the 4 stress mechanisms indicate if additional method
       optimization is needed.




                                                                  33
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Conclusion
                     Power                                                                 Method




       Conclusion of the case study
       Consider the guidelines: only degradants that will be expected under
       normal storage conditions must be taken into account.

       Fit for purpose combined with Quality-by-design approach reduces the
       workload and pass-through time.




                                                                  34
Forced Degradation   Stability Indicating   Experimental Design        Practical Example   Stability Indicating   Acknowledgement
                     Power                                                                 Method




       Acknowledgement
       Mr. Herman Nuytten, CSO of AnaBioTec
       Mrs. Ineke Verweire, COO of AnaBioTec
       The project managers from AnaBioTec




                                                                  35
Questions?



    36

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Anabiotec presentation forced degradation

  • 1. Integration of Forced Degradation Study in LC Stability Indicating Method Development Katy Dewitte, Ph.D. Pharm Knowledge Manager, Anabiotec 1
  • 2. Introduction Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Today’s Agenda  Forced degradation: definition and principles  The stability indicating power of an analytical method  Experimental design to conduct a study  Practical example: case study  Challenging the stability indicating method  Conclusion 2
  • 3. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Definition of forced degradation or stress testing The process of subjecting drug compounds: DRUG SUBSTANCE DRUG PRODUCT PLACEBO … to extreme chemical and environmental conditions. 3
  • 4. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method 3 main purposes (according to ICH and FDA):  To provide a stability assessment of the drug substance (DS) or drug product (DP), to determine the intrinsic stability of a molecule  To elucidate the possible degradation pathways of the DS or the API in the DP (by identifying the likely degradation products)  To investigate the stability indicating power of the analytical method applied for DS and DP. 4
  • 5. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method A stability indicating method:  is a validated, quantitative analytical procedure  can detect the changes with time in the pertinent properties of the drug substance and drug product; is able to detect the increase in degradation products.  measures accurately the active ingredients without interference from degradation products, process impurities, excipients, or other potential impurities (specificity) 5
  • 6. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Development of a stability indicating method: Purpose of forced degradation studies:  Formation of potential degradation products  Purposeful degradation  Which degradation products can be expected during storage and stability studies? Need for appropriate forced degradation studies! 6
  • 7. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method 4 main degradation mechanisms:  Heat (thermolytic degradation)  Hydrolytic degradation  Oxidative degradation  Photolytic degradation Degrade the drug by ± 10%, or slightly exceeding the accelerated stability conditions 7
  • 8. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solid Solution / Suspension  Photolysis  Photolysis  Heat  Acid/base hydrolysis  Heat + humidity  Oxidation 8
  • 9. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solid  Light, 1 X ICH  Photolysis  Light, 3 X ICH  Heat  Light control  Heat + humidity 9
  • 10. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solid More severe than accelerated (40°C / 75%RH)  Photolysis  60°C or 80°C  Heat  1, 3 and 5 days  Heat + humidity 10
  • 11. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solid More severe than accelerated (40°C / 75%RH)  Photolysis  60°C / 75%RH or aa80°C / 75%RH  Heat  1, 3 and 5 days  Heat + humidity 11
  • 12. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solution / Suspension  Light, 1 X ICH  Light, 3 X ICH  Photolysis  Light control  Acid/base hydrolysis  Oxidation 12
  • 13. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solution /  Solutions at various pH (2-12) Suspension  0.1M – 1M HCl  0.1M – 1M NaOH  Photolysis  Room temperature or elevated  Acid/base hydrolysis  1, 3 and 5 days  Oxidation 13
  • 14. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Drug Substance Solution / Suspension  0.1% – 3% H2O2  Metal ions  Photolysis  Radical initiators  Acid/base hydrolysis  1, 3 and 5 days  Oxidation 14
  • 15. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Case: A new drug substance (early phase) Step 1: Development of a (stability indicating?) method 0.060 0.050 2 .0 0 0.040 1 .8 0 0.030 0.020 1 .6 0 0.010 AU 0.000 1 .4 0 -0.010 -0.020 1 .2 0 -0.030 AU -0.040 1 .0 0 -0.050 0 .8 0 -0.060 3. 00 4. 00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 0 .6 0 0 .4 0 0 .2 0 0 .0 0 0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 1 2 .0 0 1 4 .0 0 1 6 .0 0 1 8 .0 0 2 0 .0 0 M in u t e s 15
  • 16. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Quality-by-design approach Software based development of an analytical method  DS  Starting materials  Degradants  Synthesis impurities  A stressed DS sample (if any information is available) 16
  • 17. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Quality-by-design approach 17
  • 18. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Quality-by-design approach 18
  • 19. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Quality-by-design approach 0.30 7 .3 0.28 0.26 0.24 0.22 0.20 0.18 0.16 5 .5 5 6 0.14 AU 4 .53 9 0.12 0.10 6 .5 9 3 0.08 0.06 11. 511 14. 666 0.04 4. 76 4 10. 057 5.2 49 7.9 07 0.02 0.00 -0.02 -0.04 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 Minutes 19
  • 20. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Photostress: 1 X ICH and 3 X ICH 0 .0 3 5 0 .0 3 0 0 .0 2 5 0 .0 2 0 0 .0 1 5 0 .0 1 0 0 .0 0 5 3 x ICH-light AU 0 .0 0 0 - 0 .0 0 5 - 0 .0 1 0 1 x ICH-light - 0 .0 1 5 - 0 .0 2 0 T0 - 0 .0 2 5 - 0 .0 3 0 - 0 .0 3 5 3 .0 0 4 .0 0 5 .0 0 6 .0 0 7 .0 0 8 .0 0 9 .0 0 1 0 .0 0 1 1 .0 0 1 2 .0 0 1 3 .0 0 1 4 .0 0 1 5 .0 0 1 6 .0 0 1 7 .0 0 Min u te s 20
  • 21. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Photostress: 1 X ICH and 3 X ICH 0 .0 3 5 0 .0 3 0 0 .0 2 5 0 .0 2 0 0 .0 1 5 0 .0 1 0 0 .0 0 5 HT LIG E 3 x ICH-light AU NOT SITIV 0 .0 0 0 - 0 .0 0 5 1 x ICH-light SE N - 0 .0 1 0 - 0 .0 1 5 - 0 .0 2 0 T0 - 0 .0 2 5 - 0 .0 3 0 - 0 .0 3 5 3 .0 0 4 .0 0 5 .0 0 6 .0 0 7 .0 0 8 .0 0 9 .0 0 1 0 .0 0 1 1 .0 0 1 2 .0 0 1 3 .0 0 1 4 .0 0 1 5 .0 0 1 6 .0 0 1 7 .0 0 Min u te s 21
  • 22. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Solid stress: 60°C 7 days ~ 60°C / 75%RH 7 days 0 .0 3 5 0 .0 3 0 0 .0 2 5 0 .0 2 0 0 .0 1 5 0 .0 1 0 0 .0 0 5 60°C / 75%RH AU 0 .0 0 0 - 0 .0 0 5 - 0 .0 1 0 60°C - 0 .0 1 5 - 0 .0 2 0 T0 - 0 .0 2 5 - 0 .0 3 0 - 0 .0 3 5 3 .0 0 4 .0 0 5 .0 0 6 .0 0 7 .0 0 8 .0 0 9 .0 0 1 0 .0 0 1 1 .0 0 1 2 .0 0 1 3 .0 0 1 4 .0 0 1 5 .0 0 1 6 .0 0 1 7 .0 0 Min u te s 22
  • 23. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Solid stress: 60°C 7 days ~ 60°C / 75%RH 7 days 0 .0 3 5 0 .0 3 0 0 .0 2 5 0 .0 2 0 0 .0 1 5 BLE / 75%RH 0 .0 1 0 STA 0 .0 0 5 60°C MO AU 0 .0 0 0 H ER - 0 .0 0 5 - 0 .0 1 0 - 0 .0 1 5 T 60°C - 0 .0 2 0 T0 - 0 .0 2 5 - 0 .0 3 0 - 0 .0 3 5 3 .0 0 4 .0 0 5 .0 0 6 .0 0 7 .0 0 8 .0 0 9 .0 0 1 0 .0 0 1 1 .0 0 1 2 .0 0 1 3 .0 0 1 4 .0 0 1 5 .0 0 1 6 .0 0 1 7 .0 0 Min u te s 23
  • 24. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Hydrolysis: Acid: 0.1 M HCl 1 and 3 days 0.035 0.030 0.025 0.020 0.015 0.010 0.005 0.1M HCl; 3 days AU 0.000 -0.005 -0.010 0.1M HCl; 1 day -0.015 -0.020 T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 24
  • 25. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Hydrolysis: Acid: 0.1 M HCl 1 and 3 days 0.035 API Degr. 1 0.030 0.025 T0 99.3% 0.7% 0.020 T1d 78% 22% 0.015 0.010 T3d 45% 55% E IN 0.005 0.1M HCl; 3 days AB L AU 0.000 N ST -0.005 -0.010 U 0.1M HCl; 1 day ACID -0.015 -0.020 T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 25
  • 26. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Hydrolysis: pH 2: 1, 3 and 7 days; room temperature 0.035 0.030 0.025 0.020 0.015 0.010 pH 2.0; 7 days 0.005 pH 2.0; 3 days AU 0.000 -0.005 -0.010 pH 2.0; 1 day -0.015 -0.020 T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 26
  • 27. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Hydrolysis: pH 2: 1, 3 and 7 days; room temperature 0.035 API Degr. 1 Degr. 2 0.030 T0 98.9% 0.1% 0.9% 0.025 0.020 T1d 97.6% 0.3% 2.0% 0.015 T3dpH 2.0; 70.3% 92.2% days 7.4% 0.010 E IN 0.005 T7d 79.4% 0.4% 20.3% pH 2.0; 3 days AB L AU 0.000 N ST -0.005 -0.010 U pH 2.0; 1 day ACID -0.015 -0.020 T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 27
  • 28. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Oxidation: 0.03% H2O2 1 and 3 days; 25°C 0.035 0.030 0.025 0.020 0.015 0.010 0.005 0.03% H2O2; 3 days AU 0.000 -0.005 -0.010 0.03% H2O2; 1 day -0.015 -0.020 T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 28
  • 29. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Oxidation: 0.03% H2O2 1 and 3 days; 25°C 0.035 API Degr. 1 Degr. 2 Degr. 3 T0 98.8% 0.0% 0.2% 0.0% 0.030 0.025 0.020 T1d 98.4% 0.1% 0.4% 0.3% 0.015 0.010 T3d 96.1% 0.2% 2.3% 0.6% 0.005 TO H2O2; 3 days 0.03% IVE 0.03% H O ; 1 day SIT AU 0.000 E N EN -0.005 -0.010 S 2 2 -0.015 -0.020 OX YG T0 -0.025 -0.030 -0.035 3.00 4.00 5. 00 6.00 7.00 8.00 9.00 10. 00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 Minutes 29
  • 30. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Starting materials, intermediates and synthesis impurities 0.055 0.050 0.045 0.040 0.035 0.030 0.025 AU 0.020 0.015 0.010 Synthesis 0.005 impurities 0.000 -0.005 Drug Substance -0.010 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 Minutes 30
  • 31. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Stressed conditions 0.100 0.090 0.080 0.070 0.060 0.050 AU 0.040 Acid hydrolysis 0.030 0.020 Oxidation: metal ions 0.010 Oxidation: H2O2 0.000 Drug Substance -0.010 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 Minutes 31
  • 32. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Intermediates and synthesis impurities vs H2O2 stress 0.060 0.055 0.050 0.045 0.040 0.035 0.030 0.025 AU 0.020 0.015 Synthesis 0.010 impurities 0.005 0.000 -0.005 H2O2 stressed DS -0.010 -0.015 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 Minutes 32
  • 33. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Conclusion of the case study The method developed with the initial information is already very suitable for conducting forced degradation experiments. Full data from the 4 stress mechanisms indicate if additional method optimization is needed. 33
  • 34. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Conclusion Power Method Conclusion of the case study Consider the guidelines: only degradants that will be expected under normal storage conditions must be taken into account. Fit for purpose combined with Quality-by-design approach reduces the workload and pass-through time. 34
  • 35. Forced Degradation Stability Indicating Experimental Design Practical Example Stability Indicating Acknowledgement Power Method Acknowledgement Mr. Herman Nuytten, CSO of AnaBioTec Mrs. Ineke Verweire, COO of AnaBioTec The project managers from AnaBioTec 35