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Food Production Future
From People To Automation
By Kathy Rucker
Bioscience
What is a Foodborne Illness?
• “Eating or drinking a contaminated food or
beverage can cause a foodborne illness. A
foodborne disease outbreak occurs when two
or more people get the same illness from the
same contaminated food or drink.” (CDC,
2016)
Below is a list of Foodborne Outbreaks currently in 2016
according to the Center of Disease Control and Prevention (CDC):
Frozen Vegetables – Listeria Monocytogenes
Raw Milk – Listeria Monocytogenes
Wonderful Pistachios – Salmonella Montevideo
Jack & The Green Sprouts Alfalfa Sprouts – E. coli O157
Alfalfa Sprouts – Salmonella Muenchen and Salmonella Kentucky
RAW Meal Organic Shake & Meal Products - Salmonella Virchow
Packaged Salads – Listeria Monocytogenes
What causes us to get Escherichia coli
(E. coli), Listeria and Salmonella?
• E. coli: It lives in humans and animal
intestines.
• coli (Escherichia coli) | E.coli | CDC at www.cdc.gov
• Listeria: Commonly in pregnant mothers.
13 Common-to-Rare Infant Skin Conditions Aimee M. Barton, MD | September 30, 2015,
http://reference.medscape.com/features/slideshow/skin-conditions-infancy
• Salmonella: Its intestinal infection in humans
and animals.
U.S. Salmonella outbreak leads to 380 million eggs recall,
May 11, 2011, http://andrewclmntblooger.blogspot.com Common Food Borne Illnesses
Where do Escherichia coli, Listeria and
Salmonella come from?
• Escherichia coli (E. coli):
“bacteria normally live in the intestines of
healthy people and animals. Most varieties of E.
coli are harmless or cause relatively brief
diarrhea. But a few particularly nasty strains,
such as E. coli O157:H7, can cause severe
abdominal cramps, bloody diarrhea and
vomiting.”
Mayo Clinic, Aug. 01, 2014, http://www.mayoclinic.org/diseases-conditions/e-
coli/basics/definition/CON-20032105)
• Listeria:
“Listeria is the name of a bacteria found in soil
and water and some animals, including poultry
and cattle. It can be present in raw milk and
foods made from raw milk. It can also live in
food processing plants and contaminate a
variety of processed meats.”
Food Safety, June 22, 2016
https://www.foodsafety.gov/poisoning/causes/bacteriaviruses/listeria/index.html
• Salmonella:
Salmonella comes from poop of people and
animals, raw poultry, raw meat, raw eggs,
undercooked food, and unpasteurized dairy
products. An infected person is capable of
excreting a large number of germs in the feces.
Salmonella for Kids. http://www.wormsandgermsblog.com/files/2008/04/M1-Salmonella-
Kids.pd, Article of October 7, 2008
Contaminated Food
iso22000resourcecenter.blogspot.com
www.foodsafetynews.com
www.foodonline.com
Parts, Excrement, Mold In Our Food --
Health & Wellness -- Sott.net
Are Food Manufactures and Fast Food
Facilities Worker The Reason For
Contaminate Food?
Foodborne illness (food poisoning) is caused by bacteria, toxins,
viruses, and parasites. Some of the most common cases of
bacterial foodborne illness are:
• Cross-contamination of ready to eat food from contact with
other uncooked foods
• Improper temperature control
• Sale of out dated food
• Handling food without gloves
• Use of unclean dishes and food transport containers
• Not carefully cleaning food
• Transporting illness to food
1. Are Food Manufactures and Fast Food Faculties Being Taught How to not
contaminate food?
Food contamination can occur between
Farm to Home:
*Farm and Raw Ingredient
*Process and Manufacturing Plant
*Distribution and Retail
*Restaurant and Home
Evan.Stachowicz
USDA/AMS/Dairy Programs, Dairy Grading Branch
Room 2746-South Building
1400 Independence Ave., SW
Washington, DC 20250-0230
www.abb.com/robotics
Why are Fast Food Workers,
Farmers, and Food Processing
Workers being replaced by Robots?
FDA and USDA Certified Robotic Food
Processing Systems
According to the FDA and USDA
“Food-borne diseases account for an estimated 76 million illnesses,
350,000 hospitalizations and 5,000 deaths every year in the United
States, according to the Centers for Disease Control and
Prevention.”(ABB, 2016)
- Frustration is growing
- Transmitted food diseases exceeds 250
- Robotics and Automation in Food Processing and Packaging
possibilities
How is Food Process by Human?
Are Food Manufactures Being Taught How Not
To Contaminate Food?
• The food manufacturer holds the responsibility on how
to prevent food from getting contaminated before
packaging.
• They must follow local, state and federal established
guidelines.
• Sanitation is the #1 priority for keep food safe from
contamination.
• Regulations require that all food must be pure,
wholesome, safe to eat and always produced under
sanitary conditions.
• All imported foods must meet the same requirements
as domestic.
Human Poor Interaction with Foodhandling
• Food contamination mostly when human
handle food. Human hair, skin, nails, bugs
from transmitted from pets or house roaches
or other material found in food. Unseen
contamination such as sick human cough
saliva, human stool, body sweat and other
unseen matter.
• http://laborrightsblog.typepad.com/international_labor_right/current_affairs/page/4
Are Robots Better Workers and Produce More
Products?
• In high speed operations human show
weakness:
– Fatigue
– Make mental errors
– Decrease in sanitation
– Body injuries
– Lost of work time and increase in medical expenses
– Temperatures are above or below normal room
temperature
– Increase in stress
– Can not accept work demands and poor working
conditions, high turnover
Are Robots Less Costly?
• Problems for Corporate Management:
– Can not find adequate level of production
operators
– They can not get skill level workers needed to
meet production performance and sanitation
requirements
– Turnover rate is high
– They are required to pay more than minimal
wages for specific operation (Unions)
Are Robots More Sanitary and Safe?
• Automation has become the new answer in
Food Manufacturing to eliminate humans:
– Human operators are being used only for most
critical and demanding applications.
– Robotics are being used to:
• Eliminate or reduce contamination
• Withstand sanitary cleaning requirements
• Perform complex tasks, more cost effective
Can Robotics Decrease Bacteria and
Food Contamination?
• Robotics over Humans:
– Are design to meet sanitary requirements
– Used for Primary Packaging
– Produce multiple packaging in a single shift
– Able to provide visual inspection to remove
defective products
– Can produce at a rapid rate
– Further improvements can be made to address
sanitary standards
– There
There Are Approximately 5000 delta
Robots Worldwide
www.abb.com/robotics
Questions

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Food Production Future Shifts to Automation as Robots Reduce Contamination

  • 1. Food Production Future From People To Automation By Kathy Rucker Bioscience
  • 2. What is a Foodborne Illness? • “Eating or drinking a contaminated food or beverage can cause a foodborne illness. A foodborne disease outbreak occurs when two or more people get the same illness from the same contaminated food or drink.” (CDC, 2016)
  • 3. Below is a list of Foodborne Outbreaks currently in 2016 according to the Center of Disease Control and Prevention (CDC): Frozen Vegetables – Listeria Monocytogenes Raw Milk – Listeria Monocytogenes Wonderful Pistachios – Salmonella Montevideo Jack & The Green Sprouts Alfalfa Sprouts – E. coli O157 Alfalfa Sprouts – Salmonella Muenchen and Salmonella Kentucky RAW Meal Organic Shake & Meal Products - Salmonella Virchow Packaged Salads – Listeria Monocytogenes
  • 4. What causes us to get Escherichia coli (E. coli), Listeria and Salmonella? • E. coli: It lives in humans and animal intestines. • coli (Escherichia coli) | E.coli | CDC at www.cdc.gov
  • 5. • Listeria: Commonly in pregnant mothers. 13 Common-to-Rare Infant Skin Conditions Aimee M. Barton, MD | September 30, 2015, http://reference.medscape.com/features/slideshow/skin-conditions-infancy
  • 6. • Salmonella: Its intestinal infection in humans and animals. U.S. Salmonella outbreak leads to 380 million eggs recall, May 11, 2011, http://andrewclmntblooger.blogspot.com Common Food Borne Illnesses
  • 7. Where do Escherichia coli, Listeria and Salmonella come from? • Escherichia coli (E. coli): “bacteria normally live in the intestines of healthy people and animals. Most varieties of E. coli are harmless or cause relatively brief diarrhea. But a few particularly nasty strains, such as E. coli O157:H7, can cause severe abdominal cramps, bloody diarrhea and vomiting.” Mayo Clinic, Aug. 01, 2014, http://www.mayoclinic.org/diseases-conditions/e- coli/basics/definition/CON-20032105)
  • 8. • Listeria: “Listeria is the name of a bacteria found in soil and water and some animals, including poultry and cattle. It can be present in raw milk and foods made from raw milk. It can also live in food processing plants and contaminate a variety of processed meats.” Food Safety, June 22, 2016 https://www.foodsafety.gov/poisoning/causes/bacteriaviruses/listeria/index.html
  • 9. • Salmonella: Salmonella comes from poop of people and animals, raw poultry, raw meat, raw eggs, undercooked food, and unpasteurized dairy products. An infected person is capable of excreting a large number of germs in the feces. Salmonella for Kids. http://www.wormsandgermsblog.com/files/2008/04/M1-Salmonella- Kids.pd, Article of October 7, 2008
  • 11. Are Food Manufactures and Fast Food Facilities Worker The Reason For Contaminate Food? Foodborne illness (food poisoning) is caused by bacteria, toxins, viruses, and parasites. Some of the most common cases of bacterial foodborne illness are: • Cross-contamination of ready to eat food from contact with other uncooked foods • Improper temperature control • Sale of out dated food • Handling food without gloves • Use of unclean dishes and food transport containers • Not carefully cleaning food • Transporting illness to food 1. Are Food Manufactures and Fast Food Faculties Being Taught How to not contaminate food?
  • 12. Food contamination can occur between Farm to Home: *Farm and Raw Ingredient *Process and Manufacturing Plant *Distribution and Retail *Restaurant and Home Evan.Stachowicz USDA/AMS/Dairy Programs, Dairy Grading Branch Room 2746-South Building 1400 Independence Ave., SW Washington, DC 20250-0230 www.abb.com/robotics
  • 13. Why are Fast Food Workers, Farmers, and Food Processing Workers being replaced by Robots?
  • 14. FDA and USDA Certified Robotic Food Processing Systems
  • 15. According to the FDA and USDA “Food-borne diseases account for an estimated 76 million illnesses, 350,000 hospitalizations and 5,000 deaths every year in the United States, according to the Centers for Disease Control and Prevention.”(ABB, 2016) - Frustration is growing - Transmitted food diseases exceeds 250 - Robotics and Automation in Food Processing and Packaging possibilities
  • 16. How is Food Process by Human?
  • 17. Are Food Manufactures Being Taught How Not To Contaminate Food? • The food manufacturer holds the responsibility on how to prevent food from getting contaminated before packaging. • They must follow local, state and federal established guidelines. • Sanitation is the #1 priority for keep food safe from contamination. • Regulations require that all food must be pure, wholesome, safe to eat and always produced under sanitary conditions. • All imported foods must meet the same requirements as domestic.
  • 18. Human Poor Interaction with Foodhandling • Food contamination mostly when human handle food. Human hair, skin, nails, bugs from transmitted from pets or house roaches or other material found in food. Unseen contamination such as sick human cough saliva, human stool, body sweat and other unseen matter. • http://laborrightsblog.typepad.com/international_labor_right/current_affairs/page/4
  • 19. Are Robots Better Workers and Produce More Products? • In high speed operations human show weakness: – Fatigue – Make mental errors – Decrease in sanitation – Body injuries – Lost of work time and increase in medical expenses – Temperatures are above or below normal room temperature – Increase in stress – Can not accept work demands and poor working conditions, high turnover
  • 20. Are Robots Less Costly? • Problems for Corporate Management: – Can not find adequate level of production operators – They can not get skill level workers needed to meet production performance and sanitation requirements – Turnover rate is high – They are required to pay more than minimal wages for specific operation (Unions)
  • 21. Are Robots More Sanitary and Safe? • Automation has become the new answer in Food Manufacturing to eliminate humans: – Human operators are being used only for most critical and demanding applications. – Robotics are being used to: • Eliminate or reduce contamination • Withstand sanitary cleaning requirements • Perform complex tasks, more cost effective
  • 22. Can Robotics Decrease Bacteria and Food Contamination? • Robotics over Humans: – Are design to meet sanitary requirements – Used for Primary Packaging – Produce multiple packaging in a single shift – Able to provide visual inspection to remove defective products – Can produce at a rapid rate – Further improvements can be made to address sanitary standards – There
  • 23. There Are Approximately 5000 delta Robots Worldwide www.abb.com/robotics

Editor's Notes

  1. iso22000resourcecenter.blogspot.com
  2. www.abb.com/robotics
  3. Reference: A Review of Regulations and Considerations for Increasing Sanitation in Food Manufacturing Facilities