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• Assembly Error
• Unorganized Repair Bench
• Customer Expectation
• Disassembly Project Mat
• operators mixing screws and reassembling screws in incorrect place
• operators using different screws to reassemble
parts
• Techs bench not organized, bench includes waste, causing screw
mix-up
Corrective Action;
• Stationary Repair Mat
• Training
• implement 5s
• Shadow Box area ''everything has a place and everything is in its place''
Complete 5s Walk through Daily and drive for Discipline to Sustain 5s /
Coordinators & Trainers
• Unorganized Tech Bench
Root Cause & Corrective Action
 Dimensions Size: 8 1/2 x 14 inches
 Magnetic
 Pre-printed grid designed to help keep parts organized
 Better Visual for screws & parts
 ESD Safe- Magnetic Field Will not induce an ESD as long as both the mat and the
object is Stationary
• iPhone6 • iPhone5&5c ‘’parts & qty
similar
• Before

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Project Mat

  • 1. • Assembly Error • Unorganized Repair Bench • Customer Expectation • Disassembly Project Mat
  • 2. • operators mixing screws and reassembling screws in incorrect place • operators using different screws to reassemble parts • Techs bench not organized, bench includes waste, causing screw mix-up Corrective Action; • Stationary Repair Mat • Training • implement 5s • Shadow Box area ''everything has a place and everything is in its place'' Complete 5s Walk through Daily and drive for Discipline to Sustain 5s / Coordinators & Trainers • Unorganized Tech Bench Root Cause & Corrective Action
  • 3.  Dimensions Size: 8 1/2 x 14 inches  Magnetic  Pre-printed grid designed to help keep parts organized  Better Visual for screws & parts  ESD Safe- Magnetic Field Will not induce an ESD as long as both the mat and the object is Stationary • iPhone6 • iPhone5&5c ‘’parts & qty similar
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.