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Design and Implementation
For eight years, my workshop dream kept the

    stress of my job at tolerable levels.
    Reading on the internet to get ideas, deciding

    which tools were the best value and to simply
    day dream about a future shop.
    Spread sheets, drawing, plans, detailed

    documentation of ideas; all sustained the
    years when I could only plan for a future
    shop.
The Major Considerations
• Environment
  – Heating and Air Conditioning
  – Management of Noise
  – Light Artificial and Natural
  – Dust Control
  – Electrical Power
  – Cleanup facility
  – Fire Alarms and Fire Extinguishers
Heating and Air Conditioning

 Perhaps the best reason to place a workshop in the
 basement is how easy it is to keep the temperatures
 constant winter and summer.

 If you have a forced air furnace; it is best to eliminate
 return air registers within the shop to isolate dust
 from entering the furnace ducts.
One of the primary problems comes from the
  harmonic vibrations that are set up in sheetrock
  when big machinery runs inside the workshop.
  You have to dampen the opportunity of those
  vibrations to influence the floor joists;
  thus, keeping the vibrations within the shop
  itself.
Sill foam cut into strips and stapled to
the joists and studs before sheetrock is
 installed; isolates harmonic vibration
Plywood scrap panels placed behind
the sheetrock allows for the hanging of
    cabinets and pictures in a solid
               medium
Placing machines that produce a lot of
noise in enclosures or if possible away
            from the shop




                         Dust Collector in enclosed
                         Insulated room
Cyclone dust collector
An Air Compressor is an ideal device to move to a more remote
location and a solenoid can be used to remotely control it. Here the
 compressor is in the garage and the air distributed throughout the
                             workshop
Color temperature of lighting makes a BIG

    difference, and is measured in Kelvins (K)
    Daylight Fluorescent Lamp or bulbs usually

    run 4100 Kelvin.
    Temperature   Source


    1700 K                  Match flame


    1850 K                  Candle flame


    2800–3300 K   Incandescent light bulb


    3350 K                  Studio quot;CPquot; light


    3400 K                  Studio lamps, photofloods, etc.


    4100 K                  Moonlight, xenon arc lamp


    5000 K                  Horizon daylight


    5500–6000 K   Typical daylight, electronic flash


    6500 K                  Daylight, overcast 9300 K CRT screen

It is possible with enough lighting to make

    the workshop shadow free.

    This requires some serious planning and

    careful installation.

    More is always better when it comes to light

Plywood frames inserted between
joists provide a solid base for attaching
              light fixtures



                                Frame
Cyclone Dust Collector is the best solution for

    managing dust within your shop.
    Buy the biggest dust collector you can afford


    Use shop Vac by attaching the vacuum to small

    power tools like sanders and routers to get
    maximum dust pickup.
    An overhead dust pickup keeps the air in the

    shop much cleaner when using big machines
Overhead Dust Filter
Shop Vac and Radom Sander
        Swimming pool
        Hose, PVC
        Connector, and
        A standard
        Reducer attaches
        Hose to shop vac
Shop VAC Built into Router Table




                                            Router Compartment as seen
                                            From the front of the cabinet




Looking down from top of Router Table, at
Shop VAC and Router Compartment.                      Bit Drawers
Controlling Dust Collector
Infrared remote control




                               A dust hood on my old        The lever on top makes
 Remote control
                               Sears radial arm saw helps   It easier to open the blast
 Clicker in shop apron
                               To control sawdust           Gate for the radial arm saw
 Controls the dust collector
Electric Power for Shop
                                                      Shop is wired for sound,
Separate Electrical                                   CAT 5 Telecommunications,
Panel just for the shop                               and Coax Cable




                          49 Florissant Light Bulbs
                          9 Can Lights
                          Four Light Circuits
                          34 20-amp 110 V Outlets
                          11 220 volt outlets
                          Remote control for air
                              compressor
Cleanup




A large deep stainless steel sink in the shop bathroom
provides easy Cleanup for brushes, tools, and hands
Access
• Basement Shops usually have a major
  drawback - the ability to move large machines
  in and out of the space easily and safely.
• Moving equipment around by yourself is
  usually difficult.
• The access path is a major consideration.
  – Stairs should be reinforced
  – An alternate method for heavy items is preferred
The Alternate Path




     A 4 x 5 foot access shaft
     From the garage floor
     To the basement, with a
     Three ton chain hoist over
     The top allows machines
     To be lowered from garage
     The basement.
The stationary Tools
     Table Saw, jointer, thickness planner,
     drill press, band saw, shaper, router table,
     sander

The Cabinets, Storage and Workbenches

Work Organizers and Jigs
The Table Saw is the Most Important
      Power Tool in My Shop
Table Saw Extension Table
Stationary Power Tools
Additional Features
Supply Cabinets




Eleven feet of supply cabinets four
Feet high and fifteen inches deep hold
Screws, bolts, and hardware supplies
Extra Tool Storage
Storage Cabinets

        Every shop ends up with
        A fine selection of junk.
        Objects that cannot be
        Thrown away and must be
        Stored. This was my solution
        These were completely made
        From scraps that I had on hand.
        The doors are “entry styled”
        Raised Pecan panels.
        The plywood cabinets and shelves
        Are all scrap wood.
Work Bench




The work bench was purchased in Germany. The tool cabinets made in
The shop last year. Saws and squares are stored behind the tool cabinets.
Work Bench in Use
Sharpening Bench




The sharpening systems include three granite lapping blocks which
Are a bit larger than a full sheet of sandpaper. Normally I use 1,000
6,000 and 9000 grit paper for the scary sharp system. There is a bench
Grinder, buffer, and drill doctor; plus diamond honing stones.
Sharpening Bench Features




Sandpaper storage for sheets and      Drawers on slides hold a variety
Disks with tear off rules on top of   Of small power tools
Storage drawer
Hand Tool Storage




The fold out tool cabinets stretch for 11 feet when fully extended
The Inside Compartment
Standard Hand Tools
Charging Station
Wood Storage Behind Table Saw




Table saw and wood storage are located in such a manner to provide plenty of room
For cutting large pieces. The wood is stored behind the table saw for easy movement.
Cutoffs are in a cutoff cart; while throw away waste is under table saw table.
Clamp Cart




Mobile clamp cart goes to where you are doing the work and rolls out of the way
When not in use. Cart has glue and all gluing accessories.
Finishing Room




Air tight room with filtered
                                   Painting bench with Lazy Susan top to turn
incoming air
                                   work while spraying
Finish Room Venting




Finish room has filtered incoming air, outside venting, double sheetrock, double filtered
Compressed air, and enclosed lighting.
Box Joint Table Saw Sled
Table Saw Sleds / Jigs
                               Table Saw Sled




Picture frame jig



                      Quick
                      45           Thin
                      degree       Strip
                      corner       Cutter
                      cutter
Shaper Rail Cutting Jig
                Objective
                Hold Rail
                Down flat
                to sled and
                tight to
                back of
                sled




Wedge to
secure rail
to back of
sled
Router Jigs
                      Dado Jig for
                      Hand held
                      Plunge
                      Router




Router Table Fence




                                Miter
                                Sled on
                                router
                                Table
At the end of the day
Enclosed Bookcase for woodworking books

    and magazines
    Glass display case for antique tools

    An assembly work bench


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Basement Workshop

  • 2. For eight years, my workshop dream kept the  stress of my job at tolerable levels. Reading on the internet to get ideas, deciding  which tools were the best value and to simply day dream about a future shop. Spread sheets, drawing, plans, detailed  documentation of ideas; all sustained the years when I could only plan for a future shop.
  • 3. The Major Considerations • Environment – Heating and Air Conditioning – Management of Noise – Light Artificial and Natural – Dust Control – Electrical Power – Cleanup facility – Fire Alarms and Fire Extinguishers
  • 4. Heating and Air Conditioning  Perhaps the best reason to place a workshop in the basement is how easy it is to keep the temperatures constant winter and summer.  If you have a forced air furnace; it is best to eliminate return air registers within the shop to isolate dust from entering the furnace ducts.
  • 5. One of the primary problems comes from the harmonic vibrations that are set up in sheetrock when big machinery runs inside the workshop. You have to dampen the opportunity of those vibrations to influence the floor joists; thus, keeping the vibrations within the shop itself.
  • 6. Sill foam cut into strips and stapled to the joists and studs before sheetrock is installed; isolates harmonic vibration
  • 7. Plywood scrap panels placed behind the sheetrock allows for the hanging of cabinets and pictures in a solid medium
  • 8. Placing machines that produce a lot of noise in enclosures or if possible away from the shop Dust Collector in enclosed Insulated room Cyclone dust collector
  • 9. An Air Compressor is an ideal device to move to a more remote location and a solenoid can be used to remotely control it. Here the compressor is in the garage and the air distributed throughout the workshop
  • 10. Color temperature of lighting makes a BIG  difference, and is measured in Kelvins (K) Daylight Fluorescent Lamp or bulbs usually  run 4100 Kelvin. Temperature Source  1700 K Match flame  1850 K Candle flame  2800–3300 K Incandescent light bulb  3350 K Studio quot;CPquot; light  3400 K Studio lamps, photofloods, etc.  4100 K Moonlight, xenon arc lamp  5000 K Horizon daylight  5500–6000 K Typical daylight, electronic flash  6500 K Daylight, overcast 9300 K CRT screen 
  • 11. It is possible with enough lighting to make  the workshop shadow free. This requires some serious planning and  careful installation. More is always better when it comes to light 
  • 12. Plywood frames inserted between joists provide a solid base for attaching light fixtures Frame
  • 13. Cyclone Dust Collector is the best solution for  managing dust within your shop. Buy the biggest dust collector you can afford  Use shop Vac by attaching the vacuum to small  power tools like sanders and routers to get maximum dust pickup. An overhead dust pickup keeps the air in the  shop much cleaner when using big machines
  • 15. Shop Vac and Radom Sander Swimming pool Hose, PVC Connector, and A standard Reducer attaches Hose to shop vac
  • 16. Shop VAC Built into Router Table Router Compartment as seen From the front of the cabinet Looking down from top of Router Table, at Shop VAC and Router Compartment. Bit Drawers
  • 17. Controlling Dust Collector Infrared remote control A dust hood on my old The lever on top makes Remote control Sears radial arm saw helps It easier to open the blast Clicker in shop apron To control sawdust Gate for the radial arm saw Controls the dust collector
  • 18. Electric Power for Shop Shop is wired for sound, Separate Electrical CAT 5 Telecommunications, Panel just for the shop and Coax Cable 49 Florissant Light Bulbs 9 Can Lights Four Light Circuits 34 20-amp 110 V Outlets 11 220 volt outlets Remote control for air compressor
  • 19. Cleanup A large deep stainless steel sink in the shop bathroom provides easy Cleanup for brushes, tools, and hands
  • 20.
  • 21. Access • Basement Shops usually have a major drawback - the ability to move large machines in and out of the space easily and safely. • Moving equipment around by yourself is usually difficult. • The access path is a major consideration. – Stairs should be reinforced – An alternate method for heavy items is preferred
  • 22. The Alternate Path A 4 x 5 foot access shaft From the garage floor To the basement, with a Three ton chain hoist over The top allows machines To be lowered from garage The basement.
  • 23. The stationary Tools Table Saw, jointer, thickness planner, drill press, band saw, shaper, router table, sander The Cabinets, Storage and Workbenches Work Organizers and Jigs
  • 24. The Table Saw is the Most Important Power Tool in My Shop
  • 28. Supply Cabinets Eleven feet of supply cabinets four Feet high and fifteen inches deep hold Screws, bolts, and hardware supplies
  • 30. Storage Cabinets Every shop ends up with A fine selection of junk. Objects that cannot be Thrown away and must be Stored. This was my solution These were completely made From scraps that I had on hand. The doors are “entry styled” Raised Pecan panels. The plywood cabinets and shelves Are all scrap wood.
  • 31. Work Bench The work bench was purchased in Germany. The tool cabinets made in The shop last year. Saws and squares are stored behind the tool cabinets.
  • 33. Sharpening Bench The sharpening systems include three granite lapping blocks which Are a bit larger than a full sheet of sandpaper. Normally I use 1,000 6,000 and 9000 grit paper for the scary sharp system. There is a bench Grinder, buffer, and drill doctor; plus diamond honing stones.
  • 34. Sharpening Bench Features Sandpaper storage for sheets and Drawers on slides hold a variety Disks with tear off rules on top of Of small power tools Storage drawer
  • 35. Hand Tool Storage The fold out tool cabinets stretch for 11 feet when fully extended
  • 39. Wood Storage Behind Table Saw Table saw and wood storage are located in such a manner to provide plenty of room For cutting large pieces. The wood is stored behind the table saw for easy movement. Cutoffs are in a cutoff cart; while throw away waste is under table saw table.
  • 40. Clamp Cart Mobile clamp cart goes to where you are doing the work and rolls out of the way When not in use. Cart has glue and all gluing accessories.
  • 41. Finishing Room Air tight room with filtered Painting bench with Lazy Susan top to turn incoming air work while spraying
  • 42. Finish Room Venting Finish room has filtered incoming air, outside venting, double sheetrock, double filtered Compressed air, and enclosed lighting.
  • 43. Box Joint Table Saw Sled
  • 44. Table Saw Sleds / Jigs Table Saw Sled Picture frame jig Quick 45 Thin degree Strip corner Cutter cutter
  • 45. Shaper Rail Cutting Jig Objective Hold Rail Down flat to sled and tight to back of sled Wedge to secure rail to back of sled
  • 46. Router Jigs Dado Jig for Hand held Plunge Router Router Table Fence Miter Sled on router Table
  • 47. At the end of the day
  • 48. Enclosed Bookcase for woodworking books  and magazines Glass display case for antique tools  An assembly work bench 