2. 480 486
514
470
567 589
-
100
200
300
400
500
600
700
Jan Feb Mar Apr Jun Jul
OP. Stock (000,000) CL. Stock (000,000)
To recommend more effective means of
classifying spare parts
To review the spares’ replenishment process
for standardization and greater efficiency
To improve collaboration between Stores and
Plants on the scheduling and movement of
Spares
Huge
Cost
Angry Customers
Freight Cost…

3. •Stock replenishment
•Logistics scheduling
•High Inventory
Classification based on ‘Movement’
1 4
9
18
1 1
14
5
Usage rate of Spares in UNITs
Avg Usage
Stock Bal
30 20
4 6
Gaps Identified

4. High
Price
High
Price
Low
Price
Low
Price
Low
Usage
A B C D
High
Usage
E F G H
Long
Resp.
time
Short
Resp.
time
Long
Resp.
time
Short
Resp.
time
6
6
7
5
5
9
7 7
24
5
20
7
SOH APR SOH MAY SOH JUN SOH JUL
Spreader Grease Rubber Seal









5. 


o
o
o