Sharada_70_Ideas_Generation

Unit : IV
Jamshedpur
www.sharadaindustries.com 1
Team Members :
Afroz,Surendra,Kiran,Jamil,ashok,D.N.SINGH,Saifuz,vinay,ma
nish

Before
No Job Route Implementation
leading to material mix up and
heavy inventory
After
Job Route Card Implementation.
Material Mix up stopped and
inventory control.

Before After
Railing and Tiles were laid down for
safety & also 5’S instruction board
and greenery to be placed.
There was no Railing at the upstairs.
Falling down of Person probability is
higher in the absence of no Railing.

Before
Incoming raw materials are kept on
floor
After
Separate dedicated pallets are made
to keep raw material (sheet metal)
www.sharadaindustries.com
14

Before
Stands are kept improperly & no
use of specific waste keeping area.
After
Specific waste keeping area has
been identified.

Before
PDI Area was filled with Materials
and bins.
After
PDI area cleaned and PDI for
components started.

Before After
PDI Area was used as material storage. PDI area cleaned and used for Proper
inspection

Before After
All Machine identification had done.No Machine identification is there on
shop floor.

Before
Drinking Water was not available
for Labours & Staffs.
After
Now cold & filtered drinking water
is available on shop floor ..........

सभी करमचाररयों को सुचचत
ककया जाता है कक सेफ्टी जूते
पहन कर आना अननवायय है और
काययस्थल पर सभी सेफ्टी चीजे
(सेफ्टी
हेलमेट,चस्मा,जूते,दास्ताना आदद)
पहनना अननवायय है अन्यथा
ककसी भी क्षेत्र पययवेक्षक (Area
Supervisor) या ननरीक्षक
(Auditor) द्वारा पकडे जाने पर
50/- रुपये जुमायना और उस ददन
आपकी अनुपस्स्थनत घोषित कर
दी जाएगी और आपको 50/-
रुपये की रसीद भी दी जाएगी.
• Notice • Benefits

•Board•Benefits
With the help of this Board , anyone can easily understand that
1. Daily target / Requirement. 2. Shortages to achieve target. 3.
Planning of material. 4. Quality of production. 5. 5 S at shop floor.

•ImplementationofTrolley
1) Materials can move
synchronously.
2) High Productivity.
3) Time saving.
4) Cost saving.
Benefits for Trolley
One person can carry 10 to 20 kg
materials in one time,but in trolley
200 kg to 500 kg can carry in one
time very easily.
Example-

•ImplementationofPlanv/s
ActualDispatchBoard
1) Easily known by anyone that
of further planning to
dispatch.
2) Plan target can fulfill easily.
3) Easy to mentain inventory.
Benefits for Display Board.

•Implementationof
RejectionBins
 After Implementation of
Rejection Bins:-
 Reject Materials can be
identify easily.
1) Reject materials can store
easily behalf of spreading.
2) Materials mixed-up doesn’t
occurs.
Benefits

ImplementationofDieStorage
Rack.
After implementation of
Die Storage Rack:-
1) Area saved & also 5’S
maintained.
2) Operator can search dies
Easily.
3) Work time saved
Benefits …

ImplementationofFixtureRack
After implementation of
Fixture Rack:-
Benefits …
1).Quality member can easily
find the checking fixtures.
2).with this rack ,the floor
consumed by the fixtures got
free.
3)That free space is used for
quality gate.

•ImplementationofInstruction
Board
Safety
Board
Raw Material
Identification
Work
Instruction
Board

8 2 60 15 720 1.5
3750
67500
20000
3.56
0
10000
20000
30000
40000
50000
60000
70000
80000
nos
nos
mins
mins
mins
nos
Rs.
Rs.
Rs.
months

10 60 30 300 0.625
3750
28125
5000
2.13
0
5000
10000
15000
20000
25000
30000 nos
mins
mins
mins
Rs.
Rs.
Rs.
nos
months

0
2000000
4000000
6000000
8000000
10000000
12000000
14000000
16000000
18000000
20000000
Sales increased up to 64.4 %Oct-14 13213106.5
Nov-14 13986352.1
Dec-14 9849689.84
Jan-15 11673340.91
Feb-15 12092584.44
Mar-15 13260452.51
Apr-15 11511088.82
May-15 13013279.4
Jun-15 13487112.06
Jul-15 12170134.7
Aug-15 17040907.68
Sep-15 17865502.72

Sharada_70_Ideas_Generation

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