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Stylus Back Plug Existing Vs Modification End plug
Existing Bead 2 Diameter Dimension
Is 6.38 mm +-0.01 Tolerance before
Plating. And After Plating we get 6.40
to 6.42 mm Size.
5 mm
Modification 5 mm improved Height
done on Bead 2 diameter size is 6.40
before Plating and after Plating 6.43
to 6.48 max
For Improvement In Gluing and Achieving 50 N In Stylus Back Plug
Stylus Back Plug Existing Vs Modification End plug
Existing Stylus Back Plug Bead 1
Diameter without plating 6.31 to 6.26
with Ovality after plating 6.34 to 6.28.
Modification on Bead 1 diameter 6.34
both Insert and after Plating 6.366 to
6.396 max
PULL FORCE REPORT
Total QTY:- Total 4000 stylus pens are assembled no crack observed.
As per Sample Plan Qty.-315 checked for pull force
• Sending samples to R&D Verification & Approval.
• Tracking number -774292987298 Dt-17.8.15 of FedEx courier.
• End plug Drawing update .
• End plug Tool modification for all cavities & Trial. – 4 weeks
Next actions….

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Product Design Change

  • 1. Stylus Back Plug Existing Vs Modification End plug Existing Bead 2 Diameter Dimension Is 6.38 mm +-0.01 Tolerance before Plating. And After Plating we get 6.40 to 6.42 mm Size. 5 mm Modification 5 mm improved Height done on Bead 2 diameter size is 6.40 before Plating and after Plating 6.43 to 6.48 max For Improvement In Gluing and Achieving 50 N In Stylus Back Plug
  • 2. Stylus Back Plug Existing Vs Modification End plug Existing Stylus Back Plug Bead 1 Diameter without plating 6.31 to 6.26 with Ovality after plating 6.34 to 6.28. Modification on Bead 1 diameter 6.34 both Insert and after Plating 6.366 to 6.396 max
  • 3. PULL FORCE REPORT Total QTY:- Total 4000 stylus pens are assembled no crack observed. As per Sample Plan Qty.-315 checked for pull force
  • 4. • Sending samples to R&D Verification & Approval. • Tracking number -774292987298 Dt-17.8.15 of FedEx courier. • End plug Drawing update . • End plug Tool modification for all cavities & Trial. – 4 weeks Next actions….