1. 1,472 sqft
32’
46’
Plastic Buttons
SBS Bottom Outer
Corrugated Bottom Inner
SBS Insert
VDB Cap Alignment Carton
VDB Outer
Supplied Corrugated
Finished Pallet
#1
#2
#3
#4
#5
#6
#7
#8
Components
Place VDB outer sleeve on mandrel,
place cap alignment carton on VDB
sleeve and fold flaps to glue position
Hot melt glue flaps on top of VDB outer
sleeve
G
Top Sub-Assembly Process
F #6
#5
#6
#6
Combine top and bottom sub-assemblies
and place in corrugated shipper
Material handler builds and stages
finished pallets
I
Final Assembly Process
H
#7
#8
#7
Bottom
Sub-Assembly
Start
A B
#2
SBS Bottom
Outer
#1
Plastic
Buttons
B
C
D
H#1
#2 #3 #4
#3
Corrugated
Bttm Liner
#4
SBS Insert
C E
Top
Sub-Assembly
F
G
#5 #6
F
#5
Cap Align.
Crtn.
#6
VDB Outer
H
G
E
H
F
F
G
G
#7
Supplied
Shippers
#8
Finished
Pallet
#7
Bottom
Sub-Assembly
Start
A B
#2
SBS Bottom
Outer
#1
Plastic
Buttons
B
C D
H
#1
#2
#3 #4
#3
Corrugated
Bttm Liner
#4
SBS Insert
C
E
Top
Sub-Assembly
F
G
#5 #6
F F
#5
Cap Align.
Crtn
#6
VDB Outer
H
E
H
F
E
G
G
G
#7
#7
#7
#8
I
F
Littl
e
Davi
d
M
D
D
Insert plastic button into SBS bottom
outer sleeve
Fold 1-2-3 bottom of SBS sleeve and
place upright in jig on carousel
Place corrugated bottom liner into
SBS bottom outer sleeve
Place SBS Insert into SBS outer
sleeve , inside corrugated liner
Fold & tuck flaps of SBS bottom outer
into corrugated bottom liner
A
#2B
#1
#3
#2
C
#2
#3
D
Bottom Sub-Assembly Process
#2
#4
#2 #3
E