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Page 1 of 91
Contents
New Franchise Training..........................................................................................................3
Additional & Ongoing Training.................................................................................................. 3
Branding & IT services ...........................................................................................................4
Layout For Factory .................................................................................................................5
Factory Machines Needed.......................................................................................................6
Factory Tools..........................................................................................................................7
Tools Needed For Site Team ...................................................................................................8
Initial Order For Stock/Jobs...................................................................................................8
Aluminium 101 Training (Product Training) ...........................................................................9
PTT Windows and Codes ....................................................................................................... 10
Tilt & Turn........................................................................................................................... 10
Bottom Hung ....................................................................................................................... 11
Sliding Leaf ......................................................................................................................... 11
Hinged Door (Single/Double) ................................................................................................. 11
Glazing Details..................................................................................................................... 12
Hardware ............................................................................................................................ 14
Interlocker .......................................................................................................................... 16
E-track ............................................................................................................................... 16
Casement............................................................................................................................ 17
Shopfront............................................................................................................................ 18
Sliding Door (Patio/Palace).................................................................................................... 19
Vistafold (Folding Doors)....................................................................................................... 20
Flush Glazing....................................................................................................................... 23
Curtain Walling .................................................................................................................... 24
Vertical Slider ...................................................................................................................... 25
Inertia Properties.................................................................................................................26
Cutting Of Aluminium...........................................................................................................28
Crimping Of Aluminium ........................................................................................................31
Glass Details ........................................................................................................................33
Starfront Training ................................................................................................................37
Fixing Suggestions (As Per AAAMSA Booklet) ......................................................................38
Installation Team Protocol ...................................................................................................43
Powder Coating SANS 1796/1578 (Please purchase own copy for more info) .....................44
Anodizing SANS 999 (Please purchase own copy for more info) ..........................................45
Page 2 of 91
Profile Spec BS EN 12020.....................................................................................................45
Installation Of Glazing In Buildings SANS 10137 .................................................................46
Silicone ................................................................................................................................47
Design Optimization.............................................................................................................48
Reading From Drawings .......................................................................................................49
Sound Insulation (ISO 717 for more info)............................................................................50
SANS 613 Testing (Please purchase copy of SANS 613 for more info) .................................54
SANS 204 (Please purchase copy of SANS 204 and SANS 10400 for more info) ...................55
Care & Maintenance .............................................................................................................57
AAAMSA (www.aaamsa.co.za) .............................................................................................58
SAGGA Details (www.sagga.co.za) ......................................................................................59
Technical Services (Façade Engineers, Competent Glazing…) ..............................................60
Office/Admin Details............................................................................................................61
Warrantee (This is only a template and needs to be adjusted to suit your needs)......................... 61
Terms & Conditions (This is only a template and should be adjusted to your needs) ..................... 63
Quote Template to customer (These are only guide lines and must be adjusted as needed)........... 70
Interview details (Technical Aptitude Info) .............................................................................. 74
Job Template....................................................................................................................... 75
Employment Details (SEIFSA & MEIBC Details)....................................................................76
SEIFSA Membership Details (www.seifsa.co.za) ...................................................................... 76
MEIBC (background and context - www.meibc.co.za) ............................................................... 78
Basic Conditions Of Employment ACT, 1997 .........................................................................80
Summary of the Employment Equity Act, 55 of ‘98, issued in terms of Section 25(1) ..........82
Business Plan Template (www.standardbank.co.za)............................................................87
Site Installation Training (Products - DRAFT) ......................................................................91
Page 3 of 91
New Franchise Training.
Aluminium 101 Training – 2 Days
Overview of Aluminium windows, doors, sliders and general. (Product training)
AAAMSA Regulations/info – ½ Day
Overview on AAAMSA regulations and items contained in AAAMSA booklet (2012)
Starfront Intro Training – 1 Day (Ongoing)
How to general constructions in Starfront
Advanced – 1 Day (Ongoing)
Product costing and fabrication/installation costing
SANS 613 + 204 – ½ Day
A breakdown of what these regulations are and what they mean to you as fabricator.
Additional & Ongoing Training
Installation Training – ½ Day Theory & first 3 – 5 installations.
Training on what to do on site and what to look for, general details on fixing and installing of
aluminium frames/doors/windows to buildings.
As each building is different it is difficult to have a set ‘standard’ on what to do on site. It is
recommended to look at each application and ensure the following items are looked at.
• Squareness of opening
• Reveal conditions (Cavity, flatness…)
• Surroundings where frame will be installed
• Finished Floor Level
• Level of floor level (Sliders and doors to have flat surface)
• Fixing bolts/screws/foam needed for correct application
• Ideal seal between frame and walls/members
Fabrication Training – 1 Week Theory & Fabrication.
Training in the factory on machines, and assembly of frames. Please see Wispeco website and follow
the link ‘Training’ and fill in the needed form to request training.
Fabrication training will be available on the different systems, once application is filled in to Wispeco
the team there will advise on a training date and amount of people they can accommodate with costs
included for the training.
To start off we recommend having training in the following systems.
• Casement 30.5mm & 38mm
• Clip 44 (Doors & Shopfront)
• Vistafold
• Palace Sliding doors
• Patio Sliding Doors

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Alu 101

  • 1. Page 1 of 91 Contents New Franchise Training..........................................................................................................3 Additional & Ongoing Training.................................................................................................. 3 Branding & IT services ...........................................................................................................4 Layout For Factory .................................................................................................................5 Factory Machines Needed.......................................................................................................6 Factory Tools..........................................................................................................................7 Tools Needed For Site Team ...................................................................................................8 Initial Order For Stock/Jobs...................................................................................................8 Aluminium 101 Training (Product Training) ...........................................................................9 PTT Windows and Codes ....................................................................................................... 10 Tilt & Turn........................................................................................................................... 10 Bottom Hung ....................................................................................................................... 11 Sliding Leaf ......................................................................................................................... 11 Hinged Door (Single/Double) ................................................................................................. 11 Glazing Details..................................................................................................................... 12 Hardware ............................................................................................................................ 14 Interlocker .......................................................................................................................... 16 E-track ............................................................................................................................... 16 Casement............................................................................................................................ 17 Shopfront............................................................................................................................ 18 Sliding Door (Patio/Palace).................................................................................................... 19 Vistafold (Folding Doors)....................................................................................................... 20 Flush Glazing....................................................................................................................... 23 Curtain Walling .................................................................................................................... 24 Vertical Slider ...................................................................................................................... 25 Inertia Properties.................................................................................................................26 Cutting Of Aluminium...........................................................................................................28 Crimping Of Aluminium ........................................................................................................31 Glass Details ........................................................................................................................33 Starfront Training ................................................................................................................37 Fixing Suggestions (As Per AAAMSA Booklet) ......................................................................38 Installation Team Protocol ...................................................................................................43 Powder Coating SANS 1796/1578 (Please purchase own copy for more info) .....................44 Anodizing SANS 999 (Please purchase own copy for more info) ..........................................45
  • 2. Page 2 of 91 Profile Spec BS EN 12020.....................................................................................................45 Installation Of Glazing In Buildings SANS 10137 .................................................................46 Silicone ................................................................................................................................47 Design Optimization.............................................................................................................48 Reading From Drawings .......................................................................................................49 Sound Insulation (ISO 717 for more info)............................................................................50 SANS 613 Testing (Please purchase copy of SANS 613 for more info) .................................54 SANS 204 (Please purchase copy of SANS 204 and SANS 10400 for more info) ...................55 Care & Maintenance .............................................................................................................57 AAAMSA (www.aaamsa.co.za) .............................................................................................58 SAGGA Details (www.sagga.co.za) ......................................................................................59 Technical Services (Façade Engineers, Competent Glazing…) ..............................................60 Office/Admin Details............................................................................................................61 Warrantee (This is only a template and needs to be adjusted to suit your needs)......................... 61 Terms & Conditions (This is only a template and should be adjusted to your needs) ..................... 63 Quote Template to customer (These are only guide lines and must be adjusted as needed)........... 70 Interview details (Technical Aptitude Info) .............................................................................. 74 Job Template....................................................................................................................... 75 Employment Details (SEIFSA & MEIBC Details)....................................................................76 SEIFSA Membership Details (www.seifsa.co.za) ...................................................................... 76 MEIBC (background and context - www.meibc.co.za) ............................................................... 78 Basic Conditions Of Employment ACT, 1997 .........................................................................80 Summary of the Employment Equity Act, 55 of ‘98, issued in terms of Section 25(1) ..........82 Business Plan Template (www.standardbank.co.za)............................................................87 Site Installation Training (Products - DRAFT) ......................................................................91
  • 3. Page 3 of 91 New Franchise Training. Aluminium 101 Training – 2 Days Overview of Aluminium windows, doors, sliders and general. (Product training) AAAMSA Regulations/info – ½ Day Overview on AAAMSA regulations and items contained in AAAMSA booklet (2012) Starfront Intro Training – 1 Day (Ongoing) How to general constructions in Starfront Advanced – 1 Day (Ongoing) Product costing and fabrication/installation costing SANS 613 + 204 – ½ Day A breakdown of what these regulations are and what they mean to you as fabricator. Additional & Ongoing Training Installation Training – ½ Day Theory & first 3 – 5 installations. Training on what to do on site and what to look for, general details on fixing and installing of aluminium frames/doors/windows to buildings. As each building is different it is difficult to have a set ‘standard’ on what to do on site. It is recommended to look at each application and ensure the following items are looked at. • Squareness of opening • Reveal conditions (Cavity, flatness…) • Surroundings where frame will be installed • Finished Floor Level • Level of floor level (Sliders and doors to have flat surface) • Fixing bolts/screws/foam needed for correct application • Ideal seal between frame and walls/members Fabrication Training – 1 Week Theory & Fabrication. Training in the factory on machines, and assembly of frames. Please see Wispeco website and follow the link ‘Training’ and fill in the needed form to request training. Fabrication training will be available on the different systems, once application is filled in to Wispeco the team there will advise on a training date and amount of people they can accommodate with costs included for the training. To start off we recommend having training in the following systems. • Casement 30.5mm & 38mm • Clip 44 (Doors & Shopfront) • Vistafold • Palace Sliding doors • Patio Sliding Doors