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Paper & Forest
     Products
       Industry
The Industry’s Most Preferred


As the need for Paper and Forest Products increases throughout the world,
producers are faced with the challenge of continuous productivity
improvement. Now more than ever, it is crucial for your operation to run
efficiently and reliably in order to remain competitive and profitable.


Baldor Electric Company offers Paper & Forest Products Industry users a
total solution for their electric motor and power transmission product
needs. From heavy duty industrial motors, mechanical power transmission
products, drives and generators, Baldor•Reliance and Dodge products can
help you with your application. Our products are engineered with industry-
driven designs and patented technology that provide greater uptime with
less maintenance. Baldor•Reliance and Dodge brands are at work all over
the globe in environmental conditions that include everything from wind,
dust and snow to extreme temperatures including tropical. Wherever the
application, our extensive stock product lines are backed up by many years
in custom-engineered solutions. This kind of flexibility allows Baldor to
meet the individual needs of any Paper & Forest Products Industry
application, anytime…anywhere.
Process                                           Products

                                                               Variable Speed   Servo Motors
          Motors    Gearing      Bearings     PT Components                                    Generators
                                                                    Drives        & Drives

 Pulp       x          x            x               x                x               x             x

 Paper      x          x            x               x                x               x             x

 OSB        x          x            x               x                x               x             x

Plywood     x          x            x               x                x               x             x

 MDF        x          x            x               x                x               x             x

Sawmill     x          x            x               x                x               x             x




                   Q = Quality                                S = Service
                   C = Cost                                      T = Time
                                        P = Perceived

                     The Value Formula illustrates the importance of
                             Quality, Service, Cost and Time
                     in shaping our customers’ perception of Value.




                                                                                                            3
Typical Sawmill
                                                             OPERATION



                                                                                                                Jackladder/
                                        Mulch                                                                  Log Conveying
                                       •••••                                                                    •••••




                                                            Chip
                                                          Conveying
                                                          •••••
                                                                                                    Debarking
                                                                                                    •••••
                                                                                                                      Conveying
                                                Sawdust                                Chipping                       •••••
                                                •••••                                  •••••
                                                                                                                 Gang Saw
                                                                                                                 •••••
                                                                                                      Conveying
                                                                                                      •••••




                      Final Wood
                      Processing

                      • Drying
                        •••••
                      • Sanding
                        •••••                                         ••••••
                      • Dimensioning
                        •••••
                      • Bundling
                        •••••
    Map Legend                                                                                     Transport
                                                                                                  •••••
      Motors

      Gearing
                                                                            Office
      Bearings                                                             Solutions
                                                                               •
      PT Components

      Drives

      Generators



4
Wood Yard Crane
  •••••




                  Bark Mulch
                  •••••




                                                   Debarking
                                                   •••••
                                           Cut Off Saw
                                           •••••




                                                               Load Out
                                                               •••••
Log Carriage/
   Edging
  •••••




                               Transport
                               •••••




                                                                          5
Typical MDF/OSB/Plywood Mill
                        			                             	           OPERATION

                                                                                                            Wood Yard Crane
                                                                                                               •••••


                                   Chip Conveying
                                       •••••
                                                              Debarking
                                                              •••••
                                                                                                                                 MDF
                                                                                                             Debarking
                                                                                                             •••••            Chip conveying
                                    Cut Off Saw                                              Jackladder/                        •••••
                                                                                            Log Conveying
                                      •••••                                                                                Screens
                                                                                               •••••                       •••••
                                                                Mulch Conveying
                                                                   •••••



                                                                            Pendistor
                                                                            •••••
                                                                                  Forming
                                                                                  •••••
                                                                                                Pre Press
                                                                                                •••••
                                  Office Solutions
                                        •                                                            Forming
                                                                                                    •••••                Hot Press
                                                                                                                         •••••
                                                            Assembly & Gluing
                                                               •••••
                        Plywood                                                                                                      Blowline
                                                                                                                                     •••••

                                                Transport
                                                                                                Pressing
                                                •••••                                          •••••
                      Steam/Soak Pit
    Map Legend         ••••••                                          Drying                                  Trim Saws
      Motors                                                         •••••                                     •••••
                                                                                   Sanding
      Gearing
                                                                                   •••••
      Bearings          Log
                      Conveying
      PT Components   •••••                                                                                      Stacking/Bundling
                           Peeling                                                                                   •••••
      Drives              Veneering
                          •••••
      Generators
                                                                                   Transport
                                              Rejects
                                                                                   •••••
                                            •••••
6
OSB
                                             Chip Conveying
                                                 •••••
                             Debarking                          Wax/Additives
   Log Conveying             •••••                               •••••
      •••••

Waferizer
•••••
Classifier                                                                                            Dryers
••••••                                                                                              •••••
 Mat Forming                                                                                     Screens
  •••••                                                     Resin Pumps
               Pre Press                                      •••••                              •••••
               •••••         Hot Press                                      Induced Draft Fans
                                                          Resin Blender
                             •••••                                                •••••
                                             Trim Saw       •••••
                                             •••••
Chip Storage
 •••••
               Chip Washer                                                 Electrostatic
                   •••••                                                   Precipitator                    RTO Fans
                                                                            •••••                          •••••
                       Pumps
                      •••••

                    Resin & Glue Additives
                           •••••                                                                     Wood Hog
                                         Defiberator                                                  •••••
                                         •••••

                               Dry Bin Storage
                                ••••••                                                               Fuel Storage
                                                                                                      •••••
                                 Stacking/Bundling
                                     •••••                        Process Heat
                                                                   •••••
  Cooling
 •••••

                                                       Stacking/Bundling
                                                          •••••




                                                                                           Load Out/ Transport
                                                                                                 •••••
                                                                                 Sanding
                                                                                •••••
                                 Dimensioning
                                   •••••
                                                                                                                      7
Typical Pulp Mill
                                                          OPERATION

                                                                                           Chip Conveying
                                                                                                •••••




                                Log Conveying
                                                               Debarking
                                 •••••                         •••••                 Chipping
                                                                                     •••••




                                     Induced Draft Fans
                                       •••••
                                                                                           Pulp Process
                                                                                            •••••

                       PULP MACHINE

                      Cutting
                      •••••                                                Forming
                                                                           •••••
                                                            Drying
                                                           •••••



                                                                Baling
                                                               •••••


                                                                                                       Office
    Map Legend                                                                                        Solutions
                                                                                                            •
      Motors

      Gearing

      Bearings

      PT Components                                          Transport

      Drives
                                                             •••••

      Generators



8
Wood Yard
 Digesting                                  •••••
 •••••




                        Water/Wastewater
                           •••••



                                           Screens &
                                            Washers
                                           •••••




Bleaching
             Load Out
•••••
             •••••




                                                        9
Typical Paper Mill
                                                      OPERATION


                                                                               Water/Wastewater
                                                                                   •••••




                         Recycling
                                                      Log Conveying
                        •••••                                                                  Debarking
                                                        •••••                                  •••••




                           Stock
                        Preparation
                        •••••

                                                                  Fan
                                                                 Pumps                                      Pulping
                                                                •••••                                      •••••
                                                                           Fourdrinier
                                                                            •••••




                                                                          Press
                                                                         Section
                                                                                                   Dryers
                                                                         •••••
                                                                                                  •••••
                          Induced
     Map Legend          Draft Fans
                         •••••
       Motors
                                      Cogeneration/
       Gearing                          Recovery                                    Office
       Bearings                         •••••                                      Solutions
                                                                                         •
       PT Components

       Drives

       Generators



10
Wood Yard
                           •••••




          Chip Conveying
            •••••
                                                                                   Liquid
                                                                                 Processing
 Chipping                                                                        •••••
                                                                                               Induced
 •••••                                                   Digesting                            Draft Fans
                                                         •••••                                •••••




        Bleaching
        •••••



 PAPER MACHINE
                                       Cogeneration/
                                         Recovery
                                         •••••

                                                                     Packaging
                                                                     •••••

Size
Press
•••••

        Calendering
        •••••                   Reel
                              •••••                    Winder
                                                   •••••




                                                                                                           11
Paper and Forest Products
                                                   from BALDOR




     Super E Premium Efficient Motors                         Brake Motors
     • NEMA Premium®, IE3, EFF1, and IEC efficiencies         • Single phase 1/4 - 1 hp stock (0.18 - 0.746 kW)
     • Single and three Phase                                 • Three phase 1/4 - 30 hp stock (0.18 - 22 kW)
     • 1/4 hp through 500 hp (0.18 - 370 kW)                  • Super-E® NEMA Premium®
     • 230, 460, 575 V & 50 Hz available from stock           • Washdown duty
     • 380, 400, 415 v available                              • Explosion proof
     • Enclosures: TEFC, TENV, ODP                            • Short series brake motors with integral Dodge brake
     • Foot and face mount                                    • TENV/TEFC motors with Dodge D-series brakes 1/2 - 10 hp
     • NEMA and IEC low and medium voltage
     • Explosion Proof motors




     Severe Duty Motors                                       Large AC Motors
     TEFC and TENV - Super-E® – XT/XEX – 841XL – 661XL        •   250 through 15,000 hp (187 - 11,190 kW)
     •   1/3 - 500 hp, IEEE: 1/2 - 250 hp (0.37-187kW)        •   NEMA or IEC specifications
     •   Cast iron, NEMA and IEC frames                       •   460 through 13,800 volts
     •   Inverter capable                                     •   API 541 or 547 available
     •   EPAct, EFF1, NEMA Premium® efficiencies              •   Anti-friction or sleeve bearings
     •   IEEE 841 – Inpro/Seal® on fan and drive end shafts   •   Through 1,500 hp (1120 kW) stock
     •   1 through 400 hp stock; to 500 hp custom             •   TEFC, ODP, WPI, WPII Enclosures
     •   460, 575 V & 50 Hz available from stock              •   Meets Paper and Forest Product Industry standards
     •   380, 400, 415 v available
     •   Meets Paper and Forest Product Industry standards



12
InverterDuty® and Vector Duty® Motors                          RPM AC Inverter Duty / Vector Duty Motors
V*S Master® and Inverter Duty                                  •   1/3 through 1,000 hp stock (.25 - 746 kW)
• 1/3 - 300 hp stock (0.25 - 224 kW)                           •   TEFC, TENV, TEBC, DPG-FV, Division 2/Zone 2
• TEBC, TEFC, TENV                                             •   Continuous constant torque to zero speed
• Continuous constant torque to zero speed                     •   Encoder ready on Inverter, encoder mounted on Vector
• Encoder ready on Inverter Duty, encoder mounted on           •   NEMA and IEC frames
  Vector Duty                                                  •   Compact, power dense, low inertia designs
• NEMA and IEC frames                                          •   Extruder duty DPG-FV
• Washdown, paint free, all stainless and explosion-proof      •   Encoder and stub shaft kits available
• Inverter Gearmotors also available                           •   Laminated steel frame construction
• Severe Duty Vector Motors in stock 1-50 hp (.746 - 37 kw)    •   Functional DC Motor Replacement
• Meets Paper and Forest Product Industry standards            •   Induction and PM designs
• 1000 : 1 CT                                                  •   Paper Mill Duty Features
• Winder Duty                                                  •   High vibration – press duty freatures
                                                               •   1000 : 1 CT
                                                               •   Winder Duty




Magnagear XTR                                                  Adjustable Speed Drives
• Parallel shaft or right angle configurations available       • Inverter, Encoderless Vector, Vector
• Torque capacities from 285,000 to 920,000 lb-in (32 to 104     Drive and AC Servo available
  kN-m) available(1)                                           • 230 volt, 3/4 through 60 hp
• Global product design to fit all markets                     • 460 volt, 3/4 through 1000 hp
• Multiple mounting configurations available (Base Mounting,   • 575, volt 3/4 through 150 hp
  Swing Base Mounting,Tunnel Housings)                         • Graphical operator display
                                                               • PID Process control loop
(1) Contact Baldor with requests for torque
                                                               • Ethernet connection option
    requirements exceeding 920,000 lb-in.




                                                                                                                          13
Paper and Forest Products
                                                    from BALDOR




     Linear Motors                                            Motion Controls
     •   Very high acceleration – up to 10 g’s (9.8 m/s2)     • Single and Multi-axis controls
     •   High speeds to 320 in/sec (8 m/s)                    • Digital and Analog I/O
     •   High peak forces to 3100 lbs (13,800 N)              • Available in PCI format or stand alone
     •   Extremely low backlash, high stiffness                 units with USB and serial interfaces
     •   Positioning to 50 Nm                                 • Program via Baldor’s MintMT® (Multi-Tasking),
                                                                embedded ‘C’ or ActiveX® Technologies
                                                              • Device Net, ProfibusDP, CANopen, Ethernet




     AC Servo Motors                                          Brushless Servo BSM132 Series
     • Peak torques over 1500 lb-in (170 Nm)                  • Higher power, higher torque for demanding
     • Standard or low inertia                                  industrial applications
     • Potted stator – superior protection for high           • Premium grease proven to provide four times longer life
       voltage and current spikes                             • Double insulated wire with premium 200˚C moisture
     • Premium 200°C moisture resistant, multi-coated wire      resistant and multi-coated for superior protection
     • Stainless steel IP67 enclosures available              • Quality servo rated ball bearings for durability
                                                              • High energy magnets providing high dynamic performance
                                                              • Motor sealing provides up to IP65 protection




14
Mechanical Drive Components
• Bushing styles in multiple belt profiles 3V, 5V, 8V, A, B, C, D, E
• Wide range of Bushing sizes
• Fixed Bore and Bushed Light Duty, Variable Pitch, Adjustable
  Pitch, Heavy Duty Adjustable Pitch and Step FHP Sheaves              Industrial Prime/Standby Generators
• Synchronous Pulleys have multiple tooth profiles available           •   Diesel ratings from 20 kW to 2,000 kW
  including Trapezoidal, Curvilinear, Modified Curvilinear and         •   LP and Natural Gas to 880 kW
  Reinforced Parabolic                                                 •   Engines include: GM, John Deere, Detroit, Mitsubishi
• Wide range of Classical and Narrow V-Belts, Cogged, Banded,          •   Prime power, industrial standby, peak shaving
  Double V, FHP and Synchronous Belts
• Designed for harsh environments
• Made-to-Order Sheaves and Bushing capabilities




RPM III DC Motors                                                      Towable Generators & Light Towers
•   90 years of leading DC Motor Technology and Design                 •   Ratings from 25 kVA to 400 kVA
•   Unique laminated square frame for superior performance             •   Available with or without trailer
•   Premium insulation materials                                       •   Diesel engines
•   Exclusive PLS Positive Lubrication System for                      •   Mobile Light Towers
    longer bearing life                                                    - 6000 watts total
•   Wide range of motor enclosures to meet                                 - (4) 1000 watt halide bulbs
    application requirements                                               - 30 foot telescoping mast
•   IEC Designs
•   Paper and Forest duty features
•   1.5 - 500 hp stock (1.1 - 370 kW);
    1 thru 3000 hp (.746 - 2238 kW) custom
•   Stock and custom designs
•   Enclosures: TENV, TEFC, DPFG, DPBV, TEUC and TEAO                                                                             15
Paper and Forest Products
                                                   from BALDOR




     Grip Tight® Ball Bearings                               Dodge SLEEVOIL® RTL Series Hydrodynamic
     • Normal duty GT and medium duty GTM                    Pillow Block Bearings
     • Single-lip contact seal with flingers standard        •   Plain bearing type
     • Interchangeable mounting dimensions                   •   Pillow block housing
     • 360° full shaft contact and concentricity             •   3-7/16” to 12” bore range
     • Anti-rotation device prevents insert rotation         •   Shaft collar mounting
     • Plus or minus 2° static misalignment                  •   Aluminum and Aux seal options
     • Pillow Block, Tapped Base, 2, 3, 4 bolt flange,       •   Water/Air cooled
       piloted flange and take up mounting                   •   Dampens vibration, quiet operation
     • High temperature available – up to 400º F             •   Fully split for ease of maintenance
     • Patented tapered adapter sleeve mounting              •   Self aligning
                                                             •   Pre-drilled for accessories




     S-2000 Dodge HD Bearings                                USAF Bearings
     •   Setscrew shaft mount                                • Drop-in, Triple-Tect Seal
     •   Multiple steel housing designs                      • Excellent seal for wet or dirty environments
     •   Replaceable inserts                                 • Housing base is threaded to accept four Grade 5 cap bolts
     •   Choice of triple lip or labyrinth seals               for added strength
     •   Expansion/non-expansion convertible                 • Cap bolts match base bolts for one-wrench installation
     •   Housings designed for harshest applications         • Standard housings have two oversized drains adaptable to
     •   Quick and simple installation                         circulation oil systems
     •   Easy insert replacement                             • Pry slots allow easy separation of the pillow block
     •   Economical




16
SPECIAL DUTY Bearings                                 IMPERIAL HD Bearings
• Quality Duplex Tapered Roller Bearing               •   Patented adapter mounting system
• Tempered Adapter Sleeve Mounting                    •   Multiple steel housing designs
• Effective Piston Ring Seals                         •   Replaceable inserts
• Rugged Two-Piece Housing                            •   Choice of triple lip or labyrinth seals
• Elongated Bolt Holes                                •   Expansion/non-expansion convertible
                                                      •   Housings designed for harshest applications
                                                      •   Easier to install/remove than conventional adapters




Type E Tapered Roller Bearings (E-XTRA®)              IMPERIAL® IP Spherical Roller Bearings
• Tapered rolling elements                            Imperial IP (English Units)
• Completely assembled, factory adjusted,             Imperial ISN (Metric Units)
  and properly lubricated – shaft ready               •   Industry’s only push/pull adapter mount system
• Extra protection – E-TECT seal option               •   Available in 2-bolt and 4-bolt pillow blocks, flanges, and take-ups
• Comparable mounting dimensions with ball bearings   •   Accepts commercial tolerance shafting
• E-XTRA allows easy upgrade from ball bearings       •   Full concentric shaft attachment with adaptor sleeve mount
                                                      •   Virtually eliminates fretting corrosion
                                                      •   Capable of withstanding static or dynamic misalignment of ± 1°
                                                      •   Installation and removal in less than 15 minutes
                                                      •   High temperature available – up to 400º F




                                                                                                                                17
Paper and Forest Products
                                                    from BALDOR




     Motorized TORQUE-ARM® II                                             QUANTIS® ILH, MSM and RHB
     •   Heavy Duty AGMA rated design                                     C-Face Reducers/Integral Gearmotors
     •   Tapered roller bearings on all helical shafts                    •   8 sizes
     •   Premium HNBR oil seals                                           •   Fractional hp to 75 hp
     •   Reduced assembly time                                            •   Ratios: 1.41 to 359.30
     •   Reduced guarding costs                                           •   Up to 123,919 (in-lb) torque
     •   Reduced maintenance requirements                                 •   Mounting flexibility
     •   Two motor speeds and multiple gear ratios provide                •   Direct coupled
         a wide spectrum of output speeds                                 •   Forest Products Duty Output Seal
     •   Standard and short shaft twin-tapered bushings                   • 95% Efficient
     •   Industry leading backstop design
     •   Rugged, high efficiency, case carburized helical/bevel gearing
     •   AGMA output torque ratings up to 15,000 in-lbs (1,700 Nm)




     TIGEAR®-2 Speed Reducers                                             TORQUE-ARM™ II Shaft Mount Reducers
     • Single-worm with quill, separate or                                • 12 new reducer sizes with modular accessories
       3-piece coupled input, cast iron construction                      • All reducers can be shaft mounted: screw
     • Totally enclosed, maintenance free, ventless                         conveyor, vertical, and flange mounted
     • 10 case sizes 1.33” to 4.75” center distances                      • Horsepower ratings through 400 hp
     • 5:1 to 60:1 reductions, solid or hollow output                     • Torque ratings through 500,000 lb-in
     • GRIP TIGHT® bushing system available                               • Standard 5, 9, 15, 25, and up to 40:1 gear ratios
     • E-Z KLEEN® and stainless steel design available                    • Nearly 300:1 speed reduction with V-belt drives
     • Factory filled with synthetic lubricant                            • Twin-tapered bushing bores: 1” through 7”
     • Premium 316 stainless steel housings                               • Highly efficient helical gearing
                                                                          • Meets or exceeds AGMA standards, including 5,000
                                                                            hours L10 life and 25,000 average hour life
                                                                          • New heavy duty lip seals for extended wear life, -40˚ to + 300˚ F
                                                                          • 100% factory noise and leak tested
                                                                          • New metal shield sealing system with excluder lip
                                                                          • AGMA output torque ratings up to 500,000 in-lbs (56,500 Nm)
18
System-1                                                     PARA-FLEX®, D-FLEX®
•	 System-1 packages utilize Baldor•Reliance and 		          and GRID-LIGN® Couplings
	 Dodge products                                             •	 DODGE offers 10 different types of Elastomeric
•	 Optimized design and product selection of all 		          	 and Metallic couplings
	 Baldor products                                            •	 Torque ratings ranging up to 1,000,000 + lb-ins
•	 Competitive solutions with package pricing                •	 Bore sizes up to 12+ inches
•	 Pre-assembled packages for ease of installation           •	 Shaft mounting available with clearance fit, interference fit,
•	 Project coordination to final destination                 	 bushings (QD, TAPER-LOCK and GRIP-TIGHT)
                                                             •	 Application specific couplings: spacer,
                                                             	 flywheel, floating shaft, mill motor




                                                             Advanced Research & Development
                                                             With Baldor’s Advanced Development Laboratory, Paper and
                                                             Forest customers can benefit from a state-of-the-art facility
                                                             that offers expanded research capabilities, as well as advanced
                                                             development sciences. Here, R & D experts evaluate energy
                                                             efficiency, materials, magnetics, insulation, vibration, and sound
                                                             - all in an effort to ensure optimum performance and reliability
                                                             in every application.
Conveyor Components
• Pulley assemblies fit CEMA dimensions and exceed the 		
	 CEMA application standards by three to five times
•	 One-piece integral hubs eliminate welded hub heat-		
	 affected zones (HAZ)
•	 360º welding of internal center disc
•	 Up to 1” (1/2” on wing) vulcanized 45, 60, and 70
	 durometer SBR and 45, 60, and 70 durometer Neoprene
	 rubber lagged with plain and groove surfaces
•	 Vulcanized 60 durometer D-Lag with 73% more abrasion      Industry Solutions Engineering
	 resistance than 60 durometer SBR                           •	 Pulp, Paper, OSB, MDF, Sawmill, Plywood, Tissue and Gypsum
•	 Crowned or straight face                                     Board specialists
•	 MDX Wing pulleys designed for use with MDX Drum pulleys   •	 Fluid handling, Material handling and Air handling specialists
•	 Rugged wing-on-drum construction incorporating            •	 Conveyor Solutions Analysis
	 2” x 3/4” thick contact bars and 3/8” thick wings          • Reduced Total Cost of Ownership (TCO) Industry Application Solutions

                                                                                                                                      19
MISSION
                            “Baldor is to be the best (as determined by our customers) marketers, designers
                        and manufacturers of industrial electric motors, mechanical power transmission products,
                                                          drives and generators.”




                                                                                         World Headquarters
                                   P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895

© Baldor Electric Company                                                                                                                                            All Rights Reserved. Printed in USA.
BR255                                                                                                                                                                                 10/09 TCP 25,000

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Industry Brochure - Paper & Forest

  • 1. Paper & Forest Products Industry
  • 2. The Industry’s Most Preferred As the need for Paper and Forest Products increases throughout the world, producers are faced with the challenge of continuous productivity improvement. Now more than ever, it is crucial for your operation to run efficiently and reliably in order to remain competitive and profitable. Baldor Electric Company offers Paper & Forest Products Industry users a total solution for their electric motor and power transmission product needs. From heavy duty industrial motors, mechanical power transmission products, drives and generators, Baldor•Reliance and Dodge products can help you with your application. Our products are engineered with industry- driven designs and patented technology that provide greater uptime with less maintenance. Baldor•Reliance and Dodge brands are at work all over the globe in environmental conditions that include everything from wind, dust and snow to extreme temperatures including tropical. Wherever the application, our extensive stock product lines are backed up by many years in custom-engineered solutions. This kind of flexibility allows Baldor to meet the individual needs of any Paper & Forest Products Industry application, anytime…anywhere.
  • 3. Process Products Variable Speed Servo Motors Motors Gearing Bearings PT Components Generators Drives & Drives Pulp x x x x x x x Paper x x x x x x x OSB x x x x x x x Plywood x x x x x x x MDF x x x x x x x Sawmill x x x x x x x Q = Quality S = Service C = Cost T = Time P = Perceived The Value Formula illustrates the importance of Quality, Service, Cost and Time in shaping our customers’ perception of Value. 3
  • 4. Typical Sawmill OPERATION Jackladder/ Mulch Log Conveying ••••• ••••• Chip Conveying ••••• Debarking ••••• Conveying Sawdust Chipping ••••• ••••• ••••• Gang Saw ••••• Conveying ••••• Final Wood Processing • Drying ••••• • Sanding ••••• •••••• • Dimensioning ••••• • Bundling ••••• Map Legend Transport ••••• Motors Gearing Office Bearings Solutions • PT Components Drives Generators 4
  • 5. Wood Yard Crane ••••• Bark Mulch ••••• Debarking ••••• Cut Off Saw ••••• Load Out ••••• Log Carriage/ Edging ••••• Transport ••••• 5
  • 6. Typical MDF/OSB/Plywood Mill OPERATION Wood Yard Crane ••••• Chip Conveying ••••• Debarking ••••• MDF Debarking ••••• Chip conveying Cut Off Saw Jackladder/ ••••• Log Conveying ••••• Screens ••••• ••••• Mulch Conveying ••••• Pendistor ••••• Forming ••••• Pre Press ••••• Office Solutions • Forming ••••• Hot Press ••••• Assembly & Gluing ••••• Plywood Blowline ••••• Transport Pressing ••••• ••••• Steam/Soak Pit Map Legend •••••• Drying Trim Saws Motors ••••• ••••• Sanding Gearing ••••• Bearings Log Conveying PT Components ••••• Stacking/Bundling Peeling ••••• Drives Veneering ••••• Generators Transport Rejects ••••• ••••• 6
  • 7. OSB Chip Conveying ••••• Debarking Wax/Additives Log Conveying ••••• ••••• ••••• Waferizer ••••• Classifier Dryers •••••• ••••• Mat Forming Screens ••••• Resin Pumps Pre Press ••••• ••••• ••••• Hot Press Induced Draft Fans Resin Blender ••••• ••••• Trim Saw ••••• ••••• Chip Storage ••••• Chip Washer Electrostatic ••••• Precipitator RTO Fans ••••• ••••• Pumps ••••• Resin & Glue Additives ••••• Wood Hog Defiberator ••••• ••••• Dry Bin Storage •••••• Fuel Storage ••••• Stacking/Bundling ••••• Process Heat ••••• Cooling ••••• Stacking/Bundling ••••• Load Out/ Transport ••••• Sanding ••••• Dimensioning ••••• 7
  • 8. Typical Pulp Mill OPERATION Chip Conveying ••••• Log Conveying Debarking ••••• ••••• Chipping ••••• Induced Draft Fans ••••• Pulp Process ••••• PULP MACHINE Cutting ••••• Forming ••••• Drying ••••• Baling ••••• Office Map Legend Solutions • Motors Gearing Bearings PT Components Transport Drives ••••• Generators 8
  • 9. Wood Yard Digesting ••••• ••••• Water/Wastewater ••••• Screens & Washers ••••• Bleaching Load Out ••••• ••••• 9
  • 10. Typical Paper Mill OPERATION Water/Wastewater ••••• Recycling Log Conveying ••••• Debarking ••••• ••••• Stock Preparation ••••• Fan Pumps Pulping ••••• ••••• Fourdrinier ••••• Press Section Dryers ••••• ••••• Induced Map Legend Draft Fans ••••• Motors Cogeneration/ Gearing Recovery Office Bearings ••••• Solutions • PT Components Drives Generators 10
  • 11. Wood Yard ••••• Chip Conveying ••••• Liquid Processing Chipping ••••• Induced ••••• Digesting Draft Fans ••••• ••••• Bleaching ••••• PAPER MACHINE Cogeneration/ Recovery ••••• Packaging ••••• Size Press ••••• Calendering ••••• Reel ••••• Winder ••••• 11
  • 12. Paper and Forest Products from BALDOR Super E Premium Efficient Motors Brake Motors • NEMA Premium®, IE3, EFF1, and IEC efficiencies • Single phase 1/4 - 1 hp stock (0.18 - 0.746 kW) • Single and three Phase • Three phase 1/4 - 30 hp stock (0.18 - 22 kW) • 1/4 hp through 500 hp (0.18 - 370 kW) • Super-E® NEMA Premium® • 230, 460, 575 V & 50 Hz available from stock • Washdown duty • 380, 400, 415 v available • Explosion proof • Enclosures: TEFC, TENV, ODP • Short series brake motors with integral Dodge brake • Foot and face mount • TENV/TEFC motors with Dodge D-series brakes 1/2 - 10 hp • NEMA and IEC low and medium voltage • Explosion Proof motors Severe Duty Motors Large AC Motors TEFC and TENV - Super-E® – XT/XEX – 841XL – 661XL • 250 through 15,000 hp (187 - 11,190 kW) • 1/3 - 500 hp, IEEE: 1/2 - 250 hp (0.37-187kW) • NEMA or IEC specifications • Cast iron, NEMA and IEC frames • 460 through 13,800 volts • Inverter capable • API 541 or 547 available • EPAct, EFF1, NEMA Premium® efficiencies • Anti-friction or sleeve bearings • IEEE 841 – Inpro/Seal® on fan and drive end shafts • Through 1,500 hp (1120 kW) stock • 1 through 400 hp stock; to 500 hp custom • TEFC, ODP, WPI, WPII Enclosures • 460, 575 V & 50 Hz available from stock • Meets Paper and Forest Product Industry standards • 380, 400, 415 v available • Meets Paper and Forest Product Industry standards 12
  • 13. InverterDuty® and Vector Duty® Motors RPM AC Inverter Duty / Vector Duty Motors V*S Master® and Inverter Duty • 1/3 through 1,000 hp stock (.25 - 746 kW) • 1/3 - 300 hp stock (0.25 - 224 kW) • TEFC, TENV, TEBC, DPG-FV, Division 2/Zone 2 • TEBC, TEFC, TENV • Continuous constant torque to zero speed • Continuous constant torque to zero speed • Encoder ready on Inverter, encoder mounted on Vector • Encoder ready on Inverter Duty, encoder mounted on • NEMA and IEC frames Vector Duty • Compact, power dense, low inertia designs • NEMA and IEC frames • Extruder duty DPG-FV • Washdown, paint free, all stainless and explosion-proof • Encoder and stub shaft kits available • Inverter Gearmotors also available • Laminated steel frame construction • Severe Duty Vector Motors in stock 1-50 hp (.746 - 37 kw) • Functional DC Motor Replacement • Meets Paper and Forest Product Industry standards • Induction and PM designs • 1000 : 1 CT • Paper Mill Duty Features • Winder Duty • High vibration – press duty freatures • 1000 : 1 CT • Winder Duty Magnagear XTR Adjustable Speed Drives • Parallel shaft or right angle configurations available • Inverter, Encoderless Vector, Vector • Torque capacities from 285,000 to 920,000 lb-in (32 to 104 Drive and AC Servo available kN-m) available(1) • 230 volt, 3/4 through 60 hp • Global product design to fit all markets • 460 volt, 3/4 through 1000 hp • Multiple mounting configurations available (Base Mounting, • 575, volt 3/4 through 150 hp Swing Base Mounting,Tunnel Housings) • Graphical operator display • PID Process control loop (1) Contact Baldor with requests for torque • Ethernet connection option requirements exceeding 920,000 lb-in. 13
  • 14. Paper and Forest Products from BALDOR Linear Motors Motion Controls • Very high acceleration – up to 10 g’s (9.8 m/s2) • Single and Multi-axis controls • High speeds to 320 in/sec (8 m/s) • Digital and Analog I/O • High peak forces to 3100 lbs (13,800 N) • Available in PCI format or stand alone • Extremely low backlash, high stiffness units with USB and serial interfaces • Positioning to 50 Nm • Program via Baldor’s MintMT® (Multi-Tasking), embedded ‘C’ or ActiveX® Technologies • Device Net, ProfibusDP, CANopen, Ethernet AC Servo Motors Brushless Servo BSM132 Series • Peak torques over 1500 lb-in (170 Nm) • Higher power, higher torque for demanding • Standard or low inertia industrial applications • Potted stator – superior protection for high • Premium grease proven to provide four times longer life voltage and current spikes • Double insulated wire with premium 200˚C moisture • Premium 200°C moisture resistant, multi-coated wire resistant and multi-coated for superior protection • Stainless steel IP67 enclosures available • Quality servo rated ball bearings for durability • High energy magnets providing high dynamic performance • Motor sealing provides up to IP65 protection 14
  • 15. Mechanical Drive Components • Bushing styles in multiple belt profiles 3V, 5V, 8V, A, B, C, D, E • Wide range of Bushing sizes • Fixed Bore and Bushed Light Duty, Variable Pitch, Adjustable Pitch, Heavy Duty Adjustable Pitch and Step FHP Sheaves Industrial Prime/Standby Generators • Synchronous Pulleys have multiple tooth profiles available • Diesel ratings from 20 kW to 2,000 kW including Trapezoidal, Curvilinear, Modified Curvilinear and • LP and Natural Gas to 880 kW Reinforced Parabolic • Engines include: GM, John Deere, Detroit, Mitsubishi • Wide range of Classical and Narrow V-Belts, Cogged, Banded, • Prime power, industrial standby, peak shaving Double V, FHP and Synchronous Belts • Designed for harsh environments • Made-to-Order Sheaves and Bushing capabilities RPM III DC Motors Towable Generators & Light Towers • 90 years of leading DC Motor Technology and Design • Ratings from 25 kVA to 400 kVA • Unique laminated square frame for superior performance • Available with or without trailer • Premium insulation materials • Diesel engines • Exclusive PLS Positive Lubrication System for • Mobile Light Towers longer bearing life - 6000 watts total • Wide range of motor enclosures to meet - (4) 1000 watt halide bulbs application requirements - 30 foot telescoping mast • IEC Designs • Paper and Forest duty features • 1.5 - 500 hp stock (1.1 - 370 kW); 1 thru 3000 hp (.746 - 2238 kW) custom • Stock and custom designs • Enclosures: TENV, TEFC, DPFG, DPBV, TEUC and TEAO 15
  • 16. Paper and Forest Products from BALDOR Grip Tight® Ball Bearings Dodge SLEEVOIL® RTL Series Hydrodynamic • Normal duty GT and medium duty GTM Pillow Block Bearings • Single-lip contact seal with flingers standard • Plain bearing type • Interchangeable mounting dimensions • Pillow block housing • 360° full shaft contact and concentricity • 3-7/16” to 12” bore range • Anti-rotation device prevents insert rotation • Shaft collar mounting • Plus or minus 2° static misalignment • Aluminum and Aux seal options • Pillow Block, Tapped Base, 2, 3, 4 bolt flange, • Water/Air cooled piloted flange and take up mounting • Dampens vibration, quiet operation • High temperature available – up to 400º F • Fully split for ease of maintenance • Patented tapered adapter sleeve mounting • Self aligning • Pre-drilled for accessories S-2000 Dodge HD Bearings USAF Bearings • Setscrew shaft mount • Drop-in, Triple-Tect Seal • Multiple steel housing designs • Excellent seal for wet or dirty environments • Replaceable inserts • Housing base is threaded to accept four Grade 5 cap bolts • Choice of triple lip or labyrinth seals for added strength • Expansion/non-expansion convertible • Cap bolts match base bolts for one-wrench installation • Housings designed for harshest applications • Standard housings have two oversized drains adaptable to • Quick and simple installation circulation oil systems • Easy insert replacement • Pry slots allow easy separation of the pillow block • Economical 16
  • 17. SPECIAL DUTY Bearings IMPERIAL HD Bearings • Quality Duplex Tapered Roller Bearing • Patented adapter mounting system • Tempered Adapter Sleeve Mounting • Multiple steel housing designs • Effective Piston Ring Seals • Replaceable inserts • Rugged Two-Piece Housing • Choice of triple lip or labyrinth seals • Elongated Bolt Holes • Expansion/non-expansion convertible • Housings designed for harshest applications • Easier to install/remove than conventional adapters Type E Tapered Roller Bearings (E-XTRA®) IMPERIAL® IP Spherical Roller Bearings • Tapered rolling elements Imperial IP (English Units) • Completely assembled, factory adjusted, Imperial ISN (Metric Units) and properly lubricated – shaft ready • Industry’s only push/pull adapter mount system • Extra protection – E-TECT seal option • Available in 2-bolt and 4-bolt pillow blocks, flanges, and take-ups • Comparable mounting dimensions with ball bearings • Accepts commercial tolerance shafting • E-XTRA allows easy upgrade from ball bearings • Full concentric shaft attachment with adaptor sleeve mount • Virtually eliminates fretting corrosion • Capable of withstanding static or dynamic misalignment of ± 1° • Installation and removal in less than 15 minutes • High temperature available – up to 400º F 17
  • 18. Paper and Forest Products from BALDOR Motorized TORQUE-ARM® II QUANTIS® ILH, MSM and RHB • Heavy Duty AGMA rated design C-Face Reducers/Integral Gearmotors • Tapered roller bearings on all helical shafts • 8 sizes • Premium HNBR oil seals • Fractional hp to 75 hp • Reduced assembly time • Ratios: 1.41 to 359.30 • Reduced guarding costs • Up to 123,919 (in-lb) torque • Reduced maintenance requirements • Mounting flexibility • Two motor speeds and multiple gear ratios provide • Direct coupled a wide spectrum of output speeds • Forest Products Duty Output Seal • Standard and short shaft twin-tapered bushings • 95% Efficient • Industry leading backstop design • Rugged, high efficiency, case carburized helical/bevel gearing • AGMA output torque ratings up to 15,000 in-lbs (1,700 Nm) TIGEAR®-2 Speed Reducers TORQUE-ARM™ II Shaft Mount Reducers • Single-worm with quill, separate or • 12 new reducer sizes with modular accessories 3-piece coupled input, cast iron construction • All reducers can be shaft mounted: screw • Totally enclosed, maintenance free, ventless conveyor, vertical, and flange mounted • 10 case sizes 1.33” to 4.75” center distances • Horsepower ratings through 400 hp • 5:1 to 60:1 reductions, solid or hollow output • Torque ratings through 500,000 lb-in • GRIP TIGHT® bushing system available • Standard 5, 9, 15, 25, and up to 40:1 gear ratios • E-Z KLEEN® and stainless steel design available • Nearly 300:1 speed reduction with V-belt drives • Factory filled with synthetic lubricant • Twin-tapered bushing bores: 1” through 7” • Premium 316 stainless steel housings • Highly efficient helical gearing • Meets or exceeds AGMA standards, including 5,000 hours L10 life and 25,000 average hour life • New heavy duty lip seals for extended wear life, -40˚ to + 300˚ F • 100% factory noise and leak tested • New metal shield sealing system with excluder lip • AGMA output torque ratings up to 500,000 in-lbs (56,500 Nm) 18
  • 19. System-1 PARA-FLEX®, D-FLEX® • System-1 packages utilize Baldor•Reliance and and GRID-LIGN® Couplings Dodge products • DODGE offers 10 different types of Elastomeric • Optimized design and product selection of all and Metallic couplings Baldor products • Torque ratings ranging up to 1,000,000 + lb-ins • Competitive solutions with package pricing • Bore sizes up to 12+ inches • Pre-assembled packages for ease of installation • Shaft mounting available with clearance fit, interference fit, • Project coordination to final destination bushings (QD, TAPER-LOCK and GRIP-TIGHT) • Application specific couplings: spacer, flywheel, floating shaft, mill motor Advanced Research & Development With Baldor’s Advanced Development Laboratory, Paper and Forest customers can benefit from a state-of-the-art facility that offers expanded research capabilities, as well as advanced development sciences. Here, R & D experts evaluate energy efficiency, materials, magnetics, insulation, vibration, and sound - all in an effort to ensure optimum performance and reliability in every application. Conveyor Components • Pulley assemblies fit CEMA dimensions and exceed the CEMA application standards by three to five times • One-piece integral hubs eliminate welded hub heat- affected zones (HAZ) • 360º welding of internal center disc • Up to 1” (1/2” on wing) vulcanized 45, 60, and 70 durometer SBR and 45, 60, and 70 durometer Neoprene rubber lagged with plain and groove surfaces • Vulcanized 60 durometer D-Lag with 73% more abrasion Industry Solutions Engineering resistance than 60 durometer SBR • Pulp, Paper, OSB, MDF, Sawmill, Plywood, Tissue and Gypsum • Crowned or straight face Board specialists • MDX Wing pulleys designed for use with MDX Drum pulleys • Fluid handling, Material handling and Air handling specialists • Rugged wing-on-drum construction incorporating • Conveyor Solutions Analysis 2” x 3/4” thick contact bars and 3/8” thick wings • Reduced Total Cost of Ownership (TCO) Industry Application Solutions 19
  • 20. MISSION “Baldor is to be the best (as determined by our customers) marketers, designers and manufacturers of industrial electric motors, mechanical power transmission products, drives and generators.” World Headquarters P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 © Baldor Electric Company All Rights Reserved. Printed in USA. BR255 10/09 TCP 25,000