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DRIVERS, OPPORTUNITIES AND CHALLENGES OF THE 48V SYSTEM
2ND INTERNATIONAL CONFERENCE AUTOMOTIVE 48 V POWER
SUPPLY SYSTEMS
DÜSSELDORF, GERMANY
BASTIAN HARTMANN
ADVANCED POWER SUPPLY
AND ENERGY
MANAGEMENT
FORD R&A EUROPE
2 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system
 Drivers and challenges for 48V
 Ford’s 48V Mild Hybrid architecture
 Opportunities for next generation architecture
 Conclusion
AGENDA
3 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system
 Fuel economy (cycle and real world)
 Extended stop/start operation
 Recuperation + torque assist or power supply of loads
 Reduced electrical losses
 New demand-controlled electrified actuators
 Electrification of mechanical PT actuators
 Increased feature content
 Comfort
 Driveability
 Increased electric demand, limits of 12V alternator capacity and ampacity of cables
-> voltage quality issues
 Weight reduction
 Downsized actuators and cables
DRIVERS FOR 48V
4 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system
DRIVERS FOR 48V – CO2 FLEET EMISSION TARGET
 The competitive pressure and customer expectation is requesting further reduction in
CO2 emissions.
5 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system
 Cost
 Complexity/Commonality
 Assembly logistics
 Two variants of the component
 Investment costs
 Variable costs
 Fuel economy
 New features might decrease the FE benefit of the mild hybrid system
 Package/Weight
 Additional components (48V battery + DCDC)
 Additional wiring/fusing
 Service & Maintenance
CHALLENGES FOR 48V

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Ford Motor Company on the drivers, opportunities and challenges of the 48V system

  • 1. DRIVERS, OPPORTUNITIES AND CHALLENGES OF THE 48V SYSTEM 2ND INTERNATIONAL CONFERENCE AUTOMOTIVE 48 V POWER SUPPLY SYSTEMS DÜSSELDORF, GERMANY BASTIAN HARTMANN ADVANCED POWER SUPPLY AND ENERGY MANAGEMENT FORD R&A EUROPE
  • 2. 2 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system  Drivers and challenges for 48V  Ford’s 48V Mild Hybrid architecture  Opportunities for next generation architecture  Conclusion AGENDA
  • 3. 3 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system  Fuel economy (cycle and real world)  Extended stop/start operation  Recuperation + torque assist or power supply of loads  Reduced electrical losses  New demand-controlled electrified actuators  Electrification of mechanical PT actuators  Increased feature content  Comfort  Driveability  Increased electric demand, limits of 12V alternator capacity and ampacity of cables -> voltage quality issues  Weight reduction  Downsized actuators and cables DRIVERS FOR 48V
  • 4. 4 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system DRIVERS FOR 48V – CO2 FLEET EMISSION TARGET  The competitive pressure and customer expectation is requesting further reduction in CO2 emissions.
  • 5. 5 06/11/2014 FORD – Drivers, opportunities and challenges of the 48V system  Cost  Complexity/Commonality  Assembly logistics  Two variants of the component  Investment costs  Variable costs  Fuel economy  New features might decrease the FE benefit of the mild hybrid system  Package/Weight  Additional components (48V battery + DCDC)  Additional wiring/fusing  Service & Maintenance CHALLENGES FOR 48V