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FSU-1
SUSPENSION
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SECTION FSU
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FSU
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CONTENTS
FRONT SUSPENSION
PRECAUTION ...........................................
.... 2
PRECAUTIONS ..............................................
..... 2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................
......2
Precaution for Procedure without Cowl Top Cover
......2
Precaution for Suspension ..................................
......2
PREPARATION ........................................
.... 3
PREPARATION ..............................................
..... 3
Special Service Tools ..........................................
......3
Commercial Service Tools ..................................
......3
SYMPTOM DIAGNOSIS ...........................
.... 5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................
..... 5
NVH Troubleshooting Chart ................................
......5
PERIODIC MAINTENANCE ......................
.... 6
FRONT SUSPENSION ASSEMBLY ..............
..... 6
Inspection ............................................................
......6
WHEEL ALIGNMENT .....................................
..... 7
Inspection ............................................................
......7
Adjustment ..........................................................
......8
REMOVAL AND INSTALLATION ............
.... 9
FRONT COIL SPRING AND STRUT .............
..... 9
Exploded View ....................................................
......9
Removal and Installation .....................................
......9
TRANSVERSE LINK .........................................10
Exploded View .....................................................
....10
Removal and Installation .....................................
....10
Inspection ............................................................
....10
FRONT STABILIZER ........................................12
Exploded View .....................................................
....12
Removal and Installation .....................................
....12
Inspection ............................................................
....13
UNIT REMOVAL AND INSTALLATION ...
...14
FRONT SUSPENSION MEMBER .....................14
Exploded View .....................................................
....14
Removal and Installation .....................................
....14
Inspection ............................................................
....15
UNIT DISASSEMBLY AND ASSEMBLY .
...16
FRONT COIL SPRING AND STRUT ................16
Exploded View .....................................................
....16
Disassembly and Assembly .................................
....16
Inspection ............................................................
....18
Disposal ...............................................................
....19
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
...20
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................20
Wheel Alignment (Unladen*1) .............................
....20
Ball Joint ..............................................................
....20
Wheelarch Height (Unladen*) ..............................
....21
Revision: May 2013 2014 Versa Note
FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009561112
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000008969566
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for Suspension INFOID:0000000008969567
• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
• When jacking up the vehicle with a floor jack, do not hang the jack on the torque rod.
PIIB3706J
Revision: May 2013 2014 Versa Note
PREPARATION
FSU-3
< PREPARATION >
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FSU
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PREPARATION
PREPARATION
Special Service Tools INFOID:0000000009561114
The actual shapes of Kent-Moore tools may differ from those of special tools illustrated here.
Commercial Service Tools INFOID:0000000009561115
Tool number
(Kent-Moore No.)
Tool name
Description
–
(J-44372)
Pull Gauge
Measuring ball joint swinging force
ST35652000
( — )
Strut attachment
Disassembling and assembling strut
KV10106700
( — )
Drift
Disassembling and assembling strut
mount bearing
a: 25 mm (0.98 in) dia.
b: 18.5 mm (0.728 in) dia.
—
(J-49286)
Drift and pull gauge
Measuring drift and pull
LST024
ZZA0807D
ZZA0534D
AWEIA0156ZZ
Tool name Description
Revision: May 2013 2014 Versa Note
FSU-4
< PREPARATION >
PREPARATION
Spring compressor Removing and installing coil spring
Power tool Loosening nuts, screws and bolts
S-NT717
PIIB1407E
Revision: May 2013 2014 Versa Note
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
FSU-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000009561120
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable
Reference
FSU-6,
FSU-10,
FSU-13,
FSU-15
FSU-18
—
—
FSU-18
FSU-6,
FSU-10,
FSU-13,
FSU-15
FSU-7
FSU-13
FAX-6
WT-42
WT-41
FAX-8
BR-7
ST-7
Possible cause and SUSPECTED PARTS
Improper
installation,
looseness
Shock
absorber
deformation,
damage
or
deflection
Bushing
or
mount
deterioration
Parts
interference
Spring
fatigue
Suspension
looseness
Incorrect
wheel
alignment
Stabilizer
bar
fatigue
FRONT
AXLE
TIRE
ROAD
WHEEL
DRIVE
SHAFT
BRAKE
STEERING
Symptom FRONT SUSPENSION
Noise × × × × × × × × × × × ×
Shake × × × × × × × × × × ×
Vibration × × × × × × × × ×
Shimmy × × × × × × × × × ×
Shudder × × × × × × × ×
Poor quality ride or
handling
× × × × × × × × × ×
Revision: May 2013 2014 Versa Note
FSU-6
< PERIODIC MAINTENANCE >
FRONT SUSPENSION ASSEMBLY
PERIODIC MAINTENANCE
FRONT SUSPENSION ASSEMBLY
Inspection INFOID:0000000009561123
COMPONENT PART
Check the mount conditions (looseness, backlash) of each component. Verify the component conditions
(wear, damage) are normal.
Ball Joint Axial End Play
1. Set the front wheels in a straight-ahead position.
2. Hold the axle side of the transverse link, and check the axial end
play by move the transverse link up and down.
CAUTION:
• Do not depress the brake pedal when measuring.
• Do not perform this inspection with the tires on the
ground.
• Be careful not to damage ball joint boot. Do not damage
the components by applying excessive force.
STRUT ASSEMBLY
Check for oil leaks or damage. Replace the parts if necessary.
Axial end play : Refer to FSU-20, "Ball Joint".
JSEIA0444ZZ
Revision: May 2013 2014 Versa Note
WHEEL ALIGNMENT
FSU-7
< PERIODIC MAINTENANCE >
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WHEEL ALIGNMENT
Inspection INFOID:0000000009561121
PRELIMINARY INSPECTION
WARNING:
Always adjust the wheel alignment with the vehicle on a flat surface.
NOTE:
If the wheel alignment is out of specification, inspect and replace any damaged or worn rear suspension parts
before making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, engine coolant, and lubricants are full; the spare tire, jack, hand tools and mats are in
designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-50, "Wheel".
4. Check the wheel bearing axial end play. Refer to FAX-27, "Wheel Bearing".
5. Check the shock absorbers for leaks or damage.
6. Check each mount point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the suspension member for any damage.
8. Check the vehicle height. Refer to FSU-21, "Wheelarch Height (Unladen*)".
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is recommended for any NISSAN/INFINITI vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be capable of accepting any NISSAN/INFINITI vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
• Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-20, "Wheel
Alignment (Unladen*1)".
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
- The alignment specifications programmed into your alignment machine that operate these indicators may
not be correct.
- This may result in an ERROR.
• Most camera-type alignment machines are equipped with "Rolling Compensation" method and optional
"Jacking Compensation" method to "compensate" the alignment targets or head units.
"Rolling Compensation" is the preferred method.
- If using the "Rolling Compensation" method, after installing the alignment targets or head units, push or pull
on the rear wheel to move the vehicle. Do not push or pull on the vehicle body.
- If using the "Jacking Compensation" method, after installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn in either direction.
NOTE:
Do not use the "Rolling Compensation" method if you are using sensor-type alignment equipment.
• Follow all instructions for the alignment machine you're using for more information.
CAMBER, CASTER AND KINGPIN INCLINATION ANGLES INSPECTION
• Camber, caster, kingpin inclination angles cannot be adjusted.
• Before inspection, set the front wheels onto a turning radius gauge. Set the rear wheels onto a pad that has
the same height so the vehicle will remain horizontal.
TOTAL TOE-IN INSPECTION
Measure the total toe-in using the following procedure.
Revision: May 2013 2014 Versa Note
FSU-8
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture).
2. Push on the rear wheel to move the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of each tire at the
same height of hub center. These are measuring points.
4. Measure the distance (A) from the rear side.
5. Push on the rear wheel to move the vehicle slowly ahead and to
rotate the wheels 180 degrees (1/2 turn).
CAUTION:
If the wheels have rotated more than 180 degrees (1/2 turn),
try the above procedure again from the beginning. Do not
push vehicle backward.
6. Measure the distance (B) from the front side.
7. Use the formula below to calculate total toe-in.
• If the total toe-in is outside the specification, adjust the total toe-in. Refer to FSU-8, "Adjustment".
Adjustment INFOID:0000000009561122
TOTAL TOE-IN
Loosen the steering outer socket. Adjust the length using the steering inner socket.
CAUTION:
• Always evenly adjust toe-in alternately and adjust the difference between the left and right to the
standard.
• Always hold the steering inner socket when tightening the steering outer socket.
AFA050
SFA234AC
Total toe-in : A - B
Total toe-in specification : Refer to FSU-20, "Wheel Alignment (Unladen*1)".
Toe-in : Refer to FSU-20, "Wheel Alignment (Un-
laden*1)".
Revision: May 2013 2014 Versa Note
FRONT COIL SPRING AND STRUT
FSU-9
< REMOVAL AND INSTALLATION >
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FSU
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REMOVAL AND INSTALLATION
FRONT COIL SPRING AND STRUT
Exploded View INFOID:0000000009561124
Removal and Installation INFOID:0000000009561125
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation".
2. Remove brake hose lock plate from strut.
3. Disconnect stabilizer connecting rod from strut. Refer to FSU-12, "Exploded View".
4. Remove strut bolts and nuts from steering knuckle.
5. Remove stopper insulator lock nut and stopper insulator.
6. Remove strut.
INSTALLATION
Installation is in the reverse order of removal.
• Secure the head of strut piston rod to keep it from rotating, then tighten the stopper insulator lock nut to the
specified torque.
CAUTION:
• Do not reuse stopper insulator lock nut.
• Do not reuse the nuts that secure the strut to the steering knuckle.
• Perform inspection after installation. Refer to FSU-18, "Inspection".
• After replacing the strut, always follow the disposal procedure to discard the strut. Refer to FSU-19, "Dis-
posal".
1. Strut 2. Coil spring 3. Bound bumper
4. Spring upper seat 5. Strut mount bearing 6. Piston rod lock nut
7. Strut mount insulator 8. Stopper insulator 9. Stopper insulator lock nut
JPEIA0261GB
WEIA0179E
Revision: May 2013 2014 Versa Note
FSU-10
< REMOVAL AND INSTALLATION >
TRANSVERSE LINK
TRANSVERSE LINK
Exploded View INFOID:0000000008969574
Removal and Installation INFOID:0000000009561129
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation".
2. Remove transverse link from steering knuckle. Refer to FAX-9, "Exploded View".
3. Remove the bolts and nut, then remove the transverse link from front suspension member.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse the transverse link nuts.
Perform the final tightening of the nuts and bolts under unladen conditions with tires on level ground.
Inspection INFOID:0000000009643755
INSPECTION AFTER REMOVAL
Check the following items and replace the components as necessary.
Transverse link
• Check the transverse link and bushing for deformation, cracks or damage.
• Check the ball joint boot for cracks or other damage, and also for grease leakage.
Swing Torque
1. Move the ball stud at least ten times by hand to check for smooth movement with no binding.
1. Front suspension member 2. Transverse link
AWEIA0210GB
Revision: May 2013 2014 Versa Note
TRANSVERSE LINK
FSU-11
< REMOVAL AND INSTALLATION >
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FSU
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2. Hook the Tool (A) on the ball joint (B). Confirm the measurement
value is within specifications when the ball stud begins moving.
If swing torque or rotating torque exceeds the specified range,
replace transverse link.
Axial End Play
1. Move the ball stud at least ten times by hand to check for smooth movement with no binding.
2. Move the tip of the ball joint in the axial direction to check for looseness.
If the axial end play exceeds the specified range, replace transverse link.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to FSU-20, "Wheel Alignment (Unladen*1)".
2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-53, "Work Procedure".
Tool number : — (J-44372)
Swing torque : Refer to FSU-20, "Ball Joint".
Rotating torque : Refer to FSU-20, "Ball Joint".
JPEIA0138ZZ
Axial end play : Refer to FSU-20, "Ball Joint".
Revision: May 2013 2014 Versa Note
FSU-12
< REMOVAL AND INSTALLATION >
FRONT STABILIZER
FRONT STABILIZER
Exploded View INFOID:0000000008969575
Removal and Installation INFOID:0000000009561130
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-45, "Removal and Installation".
2. Remove the nuts, then separate the stabilizer connecting rod from the stabilizer bar.
3. Remove the front suspension member. Refer to FSU-14, "Removal and Installation".
4. Remove the stabilizer clamp bolts, stabilizer clamps and stabi-
lizer bushings from front suspension member.
5. Remove stabilizer bar.
INSTALLATION
Installation is in the reverse order of removal.
1. Stabilizer bar 2. Stabilizer clamp 3. Stabilizer bushing
4. Stabilizer connecting rod 5. Strut 6. Front suspension member
Front
JPEIA0272GB
WEIA0182E
Revision: May 2013 2014 Versa Note
FRONT STABILIZER
FSU-13
< REMOVAL AND INSTALLATION >
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FSU
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• Install the stabilizer bushing with the slit (A) facing the rear of the
vehicle.
: Rear
• To install stabilizer clamp bolt, temporarily tighten them in numeri-
cal order as shown, then tighten them to the specified torque.
Refer to FSU-12, "Exploded View".
: Front
• To connect the stabilizer connecting rod (1), tighten the nut while
holding the hexagonal part (A) on the stabilizer connecting rod.
• Perform final tightening of bolts and nuts with the vehicle under unladen conditions with tires on level
ground.
• Perform inspection after installation. Refer to FSU-13, "Inspection".
Inspection INFOID:0000000009643756
INSPECTION AFTER REMOVAL
Check the stabilizer bar, the stabilizer connecting rod, the stabilizer bushing, and the stabilizer clamp for defor-
mation, cracks, or damage. Replace components if necessary.
INSPECTION AFTER INSTALLATION
1. Check the wheel alignment. Refer to FSU-7, "Inspection".
2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-53, "Work Procedure".
JPEIA0273ZZ
JPEIA0274ZZ
JPEIA0252ZZ
Revision: May 2013 2014 Versa Note
FSU-14
< UNIT REMOVAL AND INSTALLATION >
FRONT SUSPENSION MEMBER
UNIT REMOVAL AND INSTALLATION
FRONT SUSPENSION MEMBER
Exploded View INFOID:0000000009561131
Removal and Installation INFOID:0000000009561132
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation".
2. Disconnect steering outer sockets from steering knuckles. Refer to ST-14, "Exploded View".
3. Disconnect transverse links from steering knuckle. Refer toFSU-10, "Exploded View".
4. Disconnect stabilizer connecting rods from stabilizer bar. Refer to FSU-12, "Exploded View".
5. Disconnect the lower joint from the steering gear. Refer to ST-12, "Exploded View".
6. Set suitable jack under front suspension member.
CAUTION:
Do not damage the front suspension member with suitable jack.
7. Remove the engine rear torque rod. Refer to EM-85, "Exploded View".
8. Remove suspension member bolts.
9. Gradually lower the jack to remove front suspension member from vehicle body.
10. If necessary, remove steering gear from front suspension member. Refer to ST-14, "Removal and Installa-
tion".
11. If necessary, remove transverse links. Refer to FSU-10, "Removal and Installation".
12. If necessary, remove stabilizer bar, stabilizer bar clamps, and stabilizer bushings. Refer to FSU-12,
"Removal and Installation".
13. Inspect the front suspension member. Refer to FSU-15, "Inspection".
INSTALLATION
Installation is in the reverse order of removal.
1. Front suspension member 2. Transverse link
AWEIA0210GB
Revision: May 2013 2014 Versa Note
FRONT SUSPENSION MEMBER
FSU-15
< UNIT REMOVAL AND INSTALLATION >
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• Install the member stay bolts, the upper link bolts, and the front
suspension member bolts in the order of 1-6 as shown.
: Front
• After installation, perform the final tightening of each part under unladen conditions with tires on level
ground.
• Complete the inspection. FSU-15, "Inspection"
Inspection INFOID:0000000009561138
INSPECTION AFTER REMOVAL
Check the front suspension member for cracks, wear or damage. Replace components if necessary.
INSPECTION AFTER INSTALLATION
1. Check the wheel sensor harness to be sure the connectors are fully seated.
2. Check the neutral position of the steering angle sensor. Refer to BRC-53, "Work Procedure".
3. Check the wheel alignment. Refer to FSU-7, "Inspection".
AWEIA0211ZZ
Revision: May 2013 2014 Versa Note
FSU-16
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT COIL SPRING AND STRUT
UNIT DISASSEMBLY AND ASSEMBLY
FRONT COIL SPRING AND STRUT
Exploded View INFOID:0000000009561139
Disassembly and Assembly INFOID:0000000009561126
DISASSEMBLY
CAUTION:
Do not damage strut piston rod when removing components from strut.
1. Remove strut mount insulator.
2. Install Tool (A) to the front coil spring and strut.
CAUTION:
When installing Tool (A), wrap a shop cloth around the front
coil spring and strut to protect the parts from damage.
3. Secure Tool (A) in a vise.
4. Slightly loosen the piston rod lock nut.
WARNING:
Do not remove the piston rod lock nut completely. If the piston rod lock nut is removed com-
pletely, the coil spring can jump out and may cause serious damage or injury.
1. Strut 2. Coil spring 3. Bound bumper
4. Spring upper seat 5. Strut mount bearing 6. Piston rod lock nut
7. Strut mount insulator 8. Stopper insulator 9. Stopper insulator lock nut
JPEIA0261GB
Tool number : ST35652000 ( — )
JPEIA0006ZZ
Revision: May 2013 2014 Versa Note
FRONT COIL SPRING AND STRUT
FSU-17
< UNIT DISASSEMBLY AND ASSEMBLY >
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5. Compress coil spring using a suitable tool (A).
WARNING:
Make sure that the pawls of the suitable tool are firmly
hooked on the coil spring. The suitable tool must be tight-
ened alternately so as to not tilt the coil spring.
6. Make sure the coil spring is free between the spring upper seat and the strut.
7. Hold the piston rod and remove the piston rod lock nut.
8. Remove strut mount bearing, spring upper seat, and bound bumper as a set.
9. Remove bound bumper from spring upper seat.
10. Gradually release the suitable tool and remove the coil spring.
CAUTION:
Release the suitable tool while making sure the position of the suitable tool on the coil spring
does not move.
11. Remove the Tool from strut.
12. If necessary, remove strut mount bearing (1) from spring upper
seat (2), using a Tool (A).
CAUTION:
Do not disassemble the strut mount bearing unless damage
exists.
13. Inspect the components. Refer to FSU-18, "Inspection".
ASSEMBLY
CAUTION:
Do not damage the piston rod when removing components from the front coil spring and strut.
1. Install Tool (A) to the front coil spring and strut.
CAUTION:
When installing Tool (A), wrap a shop cloth around the front
coil spring and strut to protect the parts from damage.
2. Secure Tool (A) in a vise.
JPEIA0007ZZ
Tool number : ST35652000 ( — )
Tool number : KV10106700 ( — )
JPEIA0228ZZ
Tool number : ST35652000
JPEIA0006ZZ
Revision: May 2013 2014 Versa Note
FSU-18
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT COIL SPRING AND STRUT
3. Compress coil spring using a suitable tool (A).
WARNING:
Make sure that the pawls of the suitable tool are firmly
hooked on the coil spring. The suitable tool must be tight-
ened alternately so as to not tilt the coil spring.
CAUTION:
Face tube side of coil spring (1) downward. Align the lower
end to lower seat (2).
4. Apply soapy water to bound bumper.
CAUTION:
Do not use machine oil.
5. Insert bound bumper into spring upper seat.
6. Install strut mount bearing, spring upper seat, and bound bumper as a set.
CAUTION:
Do not apply oil, such as grease, when installing the strut mount bearing.
7. Secure piston rod tip so that piston rod does not turn, then install piston rod lock nut and tighten to the
specified torque.
CAUTION:
Do not reuse piston rod lock nut.
8. Gradually release the suitable tool, and remove the suitable tool from the coil spring.
CAUTION:
Release the suitable tool while making sure the position of the suitable tool on the coil spring
does not move.
9. Remove the Tool (A) from the vise.
10. Remove Tool (A) from the front coil spring and strut.
11. Install strut mount insulator.
12. After replacing the strut, always follow the disposal procedure to
discard the old strut. Refer to FSU-19, "Disposal".
Inspection INFOID:0000000009561141
INSPECTION AFTER DISASSEMBLY
Check the following items and replace the parts if necessary.
Strut
• Check the strut for oil leaks, deformation, cracks, or damage.
JPEIA0007ZZ
Maximum gap (A) :5 mm (0.2 in)
JPEIA0095ZZ
Tool number : ST35652000 ( — )
JPEIA0006ZZ
Revision: May 2013 2014 Versa Note
FRONT COIL SPRING AND STRUT
FSU-19
< UNIT DISASSEMBLY AND ASSEMBLY >
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K
L
M
A
B
FSU
N
O
P
• Check the piston rod for damage, uneven wear, or distortion.
Strut Mount Insulator and bound bumper
Check the strut mount insulator and the bound bumper for cracks, wear, or damage.
Coil Spring
Check the coil spring for cracks, wear, or damage.
INSPECTION AFTER INSTALLATION
1. Check the wheel sensor harness to be sure the connectors are fully seated.
2. Check the neutral position of the steering angle sensor. Refer to BRC-53, "Work Procedure".
3. Check the wheel alignment. Refer to FSU-7, "Inspection".
Disposal INFOID:0000000009561142
1. Set the strut horizontally with the piston rod fully extended.
2. Drill a 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Drill directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations.
(A) : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0160ZZ
Revision: May 2013 2014 Versa Note
FSU-20
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*1
) INFOID:0000000009561133
*1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
*2: The difference when assuming the (LH) side is the standard.
Ball Joint INFOID:0000000009561134
Camber
Degree minute (Decimal degree)
Minimum −0° 50′ (−0.83°)
Nominal −0° 05′ (−0.08°)
Maximum 0° 40′ (0.67°)
(LH) and (RH) difference*2 –0° 45′ (–0.75°) - 0° 45′ (0.75°)
Caster
Degree minute (Decimal degree)
Minimum 3° 00′ (3.00°)
Nominal 3° 45′ (3.75°)
Maximum 4° 30′ (4.50°)
(LH) and (RH) difference*2 –0° 45′ (–0.75°) - 0° 45′ (0.75°)
Kingpin inclination
Degree minute (Decimal degree)
Minimum 11° 00′ (11.00°)
Nominal 11° 45′ (11.75°)
Maximum 12° 30′ (12.50°)
Total toe-in
Distance (A - B)
Minimum 0 mm (0.00 in)
Nominal In 1 mm (In 0.04 in)
Maximum In 2 mm (In 0.08 in)
Angle (LH and RH)
Degree minute
(Decimal degree)
Minimum 0° 00′ 00″ (0.00°)
Nominal In 0° 03′ 00″ (In 0.05°)
Maximum In 0° 06′ 00″ (In 0.10°)
SFA234AC
Swing torque 0.5 – 3.4 N·m (0.05 – 0.35 kg-m, 4 – 30 in-lb)
Rotating torque 15.4 – 104.7 N (1.6 – 10.7 kg-f, 3.5 – 23.5 lb-f)
Axial end play .01 mm (0.004 in)
Revision: May 2013 2014 Versa Note
SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-21
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
D
F
G
H
I
J
K
L
M
A
B
FSU
N
O
P
Wheelarch Height (Unladen*) INFOID:0000000009561135
Unit: mm (in)
*: Fuel, engine coolant, and lubricants are full. Spare tire, jack, hand tools, and mats are in designated positions.
Tire size 185/65R15 195/55R16
Front (Hf) 690 (27.17) 687 (27.05)
Rear (Hr) 679 (26.73) 678 (26.69)
LEIA0085E
Revision: May 2013 2014 Versa Note

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Fsu

  • 1. FSU-1 SUSPENSION C D F G H I J K L M SECTION FSU A B FSU N O P CONTENTS FRONT SUSPENSION PRECAUTION ........................................... .... 2 PRECAUTIONS .............................................. ..... 2 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER" ............................................................. ......2 Precaution for Procedure without Cowl Top Cover ......2 Precaution for Suspension .................................. ......2 PREPARATION ........................................ .... 3 PREPARATION .............................................. ..... 3 Special Service Tools .......................................... ......3 Commercial Service Tools .................................. ......3 SYMPTOM DIAGNOSIS ........................... .... 5 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ........................ ..... 5 NVH Troubleshooting Chart ................................ ......5 PERIODIC MAINTENANCE ...................... .... 6 FRONT SUSPENSION ASSEMBLY .............. ..... 6 Inspection ............................................................ ......6 WHEEL ALIGNMENT ..................................... ..... 7 Inspection ............................................................ ......7 Adjustment .......................................................... ......8 REMOVAL AND INSTALLATION ............ .... 9 FRONT COIL SPRING AND STRUT ............. ..... 9 Exploded View .................................................... ......9 Removal and Installation ..................................... ......9 TRANSVERSE LINK .........................................10 Exploded View ..................................................... ....10 Removal and Installation ..................................... ....10 Inspection ............................................................ ....10 FRONT STABILIZER ........................................12 Exploded View ..................................................... ....12 Removal and Installation ..................................... ....12 Inspection ............................................................ ....13 UNIT REMOVAL AND INSTALLATION ... ...14 FRONT SUSPENSION MEMBER .....................14 Exploded View ..................................................... ....14 Removal and Installation ..................................... ....14 Inspection ............................................................ ....15 UNIT DISASSEMBLY AND ASSEMBLY . ...16 FRONT COIL SPRING AND STRUT ................16 Exploded View ..................................................... ....16 Disassembly and Assembly ................................. ....16 Inspection ............................................................ ....18 Disposal ............................................................... ....19 SERVICE DATA AND SPECIFICATIONS (SDS) ......................................................... ...20 SERVICE DATA AND SPECIFICATIONS (SDS) .................................................................20 Wheel Alignment (Unladen*1) ............................. ....20 Ball Joint .............................................................. ....20 Wheelarch Height (Unladen*) .............................. ....21 Revision: May 2013 2014 Versa Note
  • 2. FSU-2 < PRECAUTION > PRECAUTIONS PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000009561112 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SR and SB section of this Service Manual. WARNING: • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. • Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SR section. • Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har- ness connectors. PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: • When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni- tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. • When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery and wait at least three minutes before performing any service. Precaution for Procedure without Cowl Top Cover INFOID:0000000008969566 When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc to prevent damage to windshield. Precaution for Suspension INFOID:0000000008969567 • When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil. - Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. • After servicing suspension parts, be sure to check wheel alignment. • Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled, tighten as they are. • When jacking up the vehicle with a floor jack, do not hang the jack on the torque rod. PIIB3706J Revision: May 2013 2014 Versa Note
  • 3. PREPARATION FSU-3 < PREPARATION > C D F G H I J K L M A B FSU N O P PREPARATION PREPARATION Special Service Tools INFOID:0000000009561114 The actual shapes of Kent-Moore tools may differ from those of special tools illustrated here. Commercial Service Tools INFOID:0000000009561115 Tool number (Kent-Moore No.) Tool name Description – (J-44372) Pull Gauge Measuring ball joint swinging force ST35652000 ( — ) Strut attachment Disassembling and assembling strut KV10106700 ( — ) Drift Disassembling and assembling strut mount bearing a: 25 mm (0.98 in) dia. b: 18.5 mm (0.728 in) dia. — (J-49286) Drift and pull gauge Measuring drift and pull LST024 ZZA0807D ZZA0534D AWEIA0156ZZ Tool name Description Revision: May 2013 2014 Versa Note
  • 4. FSU-4 < PREPARATION > PREPARATION Spring compressor Removing and installing coil spring Power tool Loosening nuts, screws and bolts S-NT717 PIIB1407E Revision: May 2013 2014 Versa Note
  • 5. NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING FSU-5 < SYMPTOM DIAGNOSIS > C D F G H I J K L M A B FSU N O P SYMPTOM DIAGNOSIS NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000009561120 Use chart below to find the cause of the symptom. If necessary, repair or replace these parts. ×: Applicable Reference FSU-6, FSU-10, FSU-13, FSU-15 FSU-18 — — FSU-18 FSU-6, FSU-10, FSU-13, FSU-15 FSU-7 FSU-13 FAX-6 WT-42 WT-41 FAX-8 BR-7 ST-7 Possible cause and SUSPECTED PARTS Improper installation, looseness Shock absorber deformation, damage or deflection Bushing or mount deterioration Parts interference Spring fatigue Suspension looseness Incorrect wheel alignment Stabilizer bar fatigue FRONT AXLE TIRE ROAD WHEEL DRIVE SHAFT BRAKE STEERING Symptom FRONT SUSPENSION Noise × × × × × × × × × × × × Shake × × × × × × × × × × × Vibration × × × × × × × × × Shimmy × × × × × × × × × × Shudder × × × × × × × × Poor quality ride or handling × × × × × × × × × × Revision: May 2013 2014 Versa Note
  • 6. FSU-6 < PERIODIC MAINTENANCE > FRONT SUSPENSION ASSEMBLY PERIODIC MAINTENANCE FRONT SUSPENSION ASSEMBLY Inspection INFOID:0000000009561123 COMPONENT PART Check the mount conditions (looseness, backlash) of each component. Verify the component conditions (wear, damage) are normal. Ball Joint Axial End Play 1. Set the front wheels in a straight-ahead position. 2. Hold the axle side of the transverse link, and check the axial end play by move the transverse link up and down. CAUTION: • Do not depress the brake pedal when measuring. • Do not perform this inspection with the tires on the ground. • Be careful not to damage ball joint boot. Do not damage the components by applying excessive force. STRUT ASSEMBLY Check for oil leaks or damage. Replace the parts if necessary. Axial end play : Refer to FSU-20, "Ball Joint". JSEIA0444ZZ Revision: May 2013 2014 Versa Note
  • 7. WHEEL ALIGNMENT FSU-7 < PERIODIC MAINTENANCE > C D F G H I J K L M A B FSU N O P WHEEL ALIGNMENT Inspection INFOID:0000000009561121 PRELIMINARY INSPECTION WARNING: Always adjust the wheel alignment with the vehicle on a flat surface. NOTE: If the wheel alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before making any adjustments. 1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions” means that the fuel, engine coolant, and lubricants are full; the spare tire, jack, hand tools and mats are in designated positions. 2. Check the tires for incorrect air pressure and excessive wear. 3. Check the wheels for run out and damage. Refer to WT-50, "Wheel". 4. Check the wheel bearing axial end play. Refer to FAX-27, "Wheel Bearing". 5. Check the shock absorbers for leaks or damage. 6. Check each mount point of the suspension components for any excessive looseness or damage. 7. Check each link, arm, and the suspension member for any damage. 8. Check the vehicle height. Refer to FSU-21, "Wheelarch Height (Unladen*)". GENERAL INFORMATION AND RECOMMENDATIONS 1. A Four-Wheel Thrust Alignment should be performed. • This type of alignment is recommended for any NISSAN/INFINITI vehicle. • The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is centered. • The alignment machine itself should be capable of accepting any NISSAN/INFINITI vehicle. • The alignment machine should be checked to ensure that it is level. 2. Make sure the alignment machine is properly calibrated. • Your alignment machine should be regularly calibrated in order to give correct information. • Check with the manufacturer of your specific alignment machine for their recommended Service/Cali- bration Schedule. ALIGNMENT PROCESS IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-20, "Wheel Alignment (Unladen*1)". • When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or minus, Go/No Go). Do NOT use these indicators. - The alignment specifications programmed into your alignment machine that operate these indicators may not be correct. - This may result in an ERROR. • Most camera-type alignment machines are equipped with "Rolling Compensation" method and optional "Jacking Compensation" method to "compensate" the alignment targets or head units. "Rolling Compensation" is the preferred method. - If using the "Rolling Compensation" method, after installing the alignment targets or head units, push or pull on the rear wheel to move the vehicle. Do not push or pull on the vehicle body. - If using the "Jacking Compensation" method, after installing the alignment targets or head units, raise the vehicle and rotate the wheels 1/2 turn in either direction. NOTE: Do not use the "Rolling Compensation" method if you are using sensor-type alignment equipment. • Follow all instructions for the alignment machine you're using for more information. CAMBER, CASTER AND KINGPIN INCLINATION ANGLES INSPECTION • Camber, caster, kingpin inclination angles cannot be adjusted. • Before inspection, set the front wheels onto a turning radius gauge. Set the rear wheels onto a pad that has the same height so the vehicle will remain horizontal. TOTAL TOE-IN INSPECTION Measure the total toe-in using the following procedure. Revision: May 2013 2014 Versa Note
  • 8. FSU-8 < PERIODIC MAINTENANCE > WHEEL ALIGNMENT WARNING: • Always perform the following procedure on a flat surface. • Make sure that no person is in front of vehicle before pushing it. 1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture). 2. Push on the rear wheel to move the vehicle straight ahead about 5 m (16 ft). 3. Put a mark on base line of the tread (rear side) of each tire at the same height of hub center. These are measuring points. 4. Measure the distance (A) from the rear side. 5. Push on the rear wheel to move the vehicle slowly ahead and to rotate the wheels 180 degrees (1/2 turn). CAUTION: If the wheels have rotated more than 180 degrees (1/2 turn), try the above procedure again from the beginning. Do not push vehicle backward. 6. Measure the distance (B) from the front side. 7. Use the formula below to calculate total toe-in. • If the total toe-in is outside the specification, adjust the total toe-in. Refer to FSU-8, "Adjustment". Adjustment INFOID:0000000009561122 TOTAL TOE-IN Loosen the steering outer socket. Adjust the length using the steering inner socket. CAUTION: • Always evenly adjust toe-in alternately and adjust the difference between the left and right to the standard. • Always hold the steering inner socket when tightening the steering outer socket. AFA050 SFA234AC Total toe-in : A - B Total toe-in specification : Refer to FSU-20, "Wheel Alignment (Unladen*1)". Toe-in : Refer to FSU-20, "Wheel Alignment (Un- laden*1)". Revision: May 2013 2014 Versa Note
  • 9. FRONT COIL SPRING AND STRUT FSU-9 < REMOVAL AND INSTALLATION > C D F G H I J K L M A B FSU N O P REMOVAL AND INSTALLATION FRONT COIL SPRING AND STRUT Exploded View INFOID:0000000009561124 Removal and Installation INFOID:0000000009561125 REMOVAL 1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation". 2. Remove brake hose lock plate from strut. 3. Disconnect stabilizer connecting rod from strut. Refer to FSU-12, "Exploded View". 4. Remove strut bolts and nuts from steering knuckle. 5. Remove stopper insulator lock nut and stopper insulator. 6. Remove strut. INSTALLATION Installation is in the reverse order of removal. • Secure the head of strut piston rod to keep it from rotating, then tighten the stopper insulator lock nut to the specified torque. CAUTION: • Do not reuse stopper insulator lock nut. • Do not reuse the nuts that secure the strut to the steering knuckle. • Perform inspection after installation. Refer to FSU-18, "Inspection". • After replacing the strut, always follow the disposal procedure to discard the strut. Refer to FSU-19, "Dis- posal". 1. Strut 2. Coil spring 3. Bound bumper 4. Spring upper seat 5. Strut mount bearing 6. Piston rod lock nut 7. Strut mount insulator 8. Stopper insulator 9. Stopper insulator lock nut JPEIA0261GB WEIA0179E Revision: May 2013 2014 Versa Note
  • 10. FSU-10 < REMOVAL AND INSTALLATION > TRANSVERSE LINK TRANSVERSE LINK Exploded View INFOID:0000000008969574 Removal and Installation INFOID:0000000009561129 REMOVAL 1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation". 2. Remove transverse link from steering knuckle. Refer to FAX-9, "Exploded View". 3. Remove the bolts and nut, then remove the transverse link from front suspension member. INSTALLATION Installation is in the reverse order of removal. CAUTION: Do not reuse the transverse link nuts. Perform the final tightening of the nuts and bolts under unladen conditions with tires on level ground. Inspection INFOID:0000000009643755 INSPECTION AFTER REMOVAL Check the following items and replace the components as necessary. Transverse link • Check the transverse link and bushing for deformation, cracks or damage. • Check the ball joint boot for cracks or other damage, and also for grease leakage. Swing Torque 1. Move the ball stud at least ten times by hand to check for smooth movement with no binding. 1. Front suspension member 2. Transverse link AWEIA0210GB Revision: May 2013 2014 Versa Note
  • 11. TRANSVERSE LINK FSU-11 < REMOVAL AND INSTALLATION > C D F G H I J K L M A B FSU N O P 2. Hook the Tool (A) on the ball joint (B). Confirm the measurement value is within specifications when the ball stud begins moving. If swing torque or rotating torque exceeds the specified range, replace transverse link. Axial End Play 1. Move the ball stud at least ten times by hand to check for smooth movement with no binding. 2. Move the tip of the ball joint in the axial direction to check for looseness. If the axial end play exceeds the specified range, replace transverse link. INSPECTION AFTER INSTALLATION 1. Check wheel alignment. Refer to FSU-20, "Wheel Alignment (Unladen*1)". 2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-53, "Work Procedure". Tool number : — (J-44372) Swing torque : Refer to FSU-20, "Ball Joint". Rotating torque : Refer to FSU-20, "Ball Joint". JPEIA0138ZZ Axial end play : Refer to FSU-20, "Ball Joint". Revision: May 2013 2014 Versa Note
  • 12. FSU-12 < REMOVAL AND INSTALLATION > FRONT STABILIZER FRONT STABILIZER Exploded View INFOID:0000000008969575 Removal and Installation INFOID:0000000009561130 REMOVAL 1. Remove wheel and tire using power tool. Refer to WT-45, "Removal and Installation". 2. Remove the nuts, then separate the stabilizer connecting rod from the stabilizer bar. 3. Remove the front suspension member. Refer to FSU-14, "Removal and Installation". 4. Remove the stabilizer clamp bolts, stabilizer clamps and stabi- lizer bushings from front suspension member. 5. Remove stabilizer bar. INSTALLATION Installation is in the reverse order of removal. 1. Stabilizer bar 2. Stabilizer clamp 3. Stabilizer bushing 4. Stabilizer connecting rod 5. Strut 6. Front suspension member Front JPEIA0272GB WEIA0182E Revision: May 2013 2014 Versa Note
  • 13. FRONT STABILIZER FSU-13 < REMOVAL AND INSTALLATION > C D F G H I J K L M A B FSU N O P • Install the stabilizer bushing with the slit (A) facing the rear of the vehicle. : Rear • To install stabilizer clamp bolt, temporarily tighten them in numeri- cal order as shown, then tighten them to the specified torque. Refer to FSU-12, "Exploded View". : Front • To connect the stabilizer connecting rod (1), tighten the nut while holding the hexagonal part (A) on the stabilizer connecting rod. • Perform final tightening of bolts and nuts with the vehicle under unladen conditions with tires on level ground. • Perform inspection after installation. Refer to FSU-13, "Inspection". Inspection INFOID:0000000009643756 INSPECTION AFTER REMOVAL Check the stabilizer bar, the stabilizer connecting rod, the stabilizer bushing, and the stabilizer clamp for defor- mation, cracks, or damage. Replace components if necessary. INSPECTION AFTER INSTALLATION 1. Check the wheel alignment. Refer to FSU-7, "Inspection". 2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-53, "Work Procedure". JPEIA0273ZZ JPEIA0274ZZ JPEIA0252ZZ Revision: May 2013 2014 Versa Note
  • 14. FSU-14 < UNIT REMOVAL AND INSTALLATION > FRONT SUSPENSION MEMBER UNIT REMOVAL AND INSTALLATION FRONT SUSPENSION MEMBER Exploded View INFOID:0000000009561131 Removal and Installation INFOID:0000000009561132 REMOVAL 1. Remove the wheel and tire using power tool. Refer to WT-45, "Removal and Installation". 2. Disconnect steering outer sockets from steering knuckles. Refer to ST-14, "Exploded View". 3. Disconnect transverse links from steering knuckle. Refer toFSU-10, "Exploded View". 4. Disconnect stabilizer connecting rods from stabilizer bar. Refer to FSU-12, "Exploded View". 5. Disconnect the lower joint from the steering gear. Refer to ST-12, "Exploded View". 6. Set suitable jack under front suspension member. CAUTION: Do not damage the front suspension member with suitable jack. 7. Remove the engine rear torque rod. Refer to EM-85, "Exploded View". 8. Remove suspension member bolts. 9. Gradually lower the jack to remove front suspension member from vehicle body. 10. If necessary, remove steering gear from front suspension member. Refer to ST-14, "Removal and Installa- tion". 11. If necessary, remove transverse links. Refer to FSU-10, "Removal and Installation". 12. If necessary, remove stabilizer bar, stabilizer bar clamps, and stabilizer bushings. Refer to FSU-12, "Removal and Installation". 13. Inspect the front suspension member. Refer to FSU-15, "Inspection". INSTALLATION Installation is in the reverse order of removal. 1. Front suspension member 2. Transverse link AWEIA0210GB Revision: May 2013 2014 Versa Note
  • 15. FRONT SUSPENSION MEMBER FSU-15 < UNIT REMOVAL AND INSTALLATION > C D F G H I J K L M A B FSU N O P • Install the member stay bolts, the upper link bolts, and the front suspension member bolts in the order of 1-6 as shown. : Front • After installation, perform the final tightening of each part under unladen conditions with tires on level ground. • Complete the inspection. FSU-15, "Inspection" Inspection INFOID:0000000009561138 INSPECTION AFTER REMOVAL Check the front suspension member for cracks, wear or damage. Replace components if necessary. INSPECTION AFTER INSTALLATION 1. Check the wheel sensor harness to be sure the connectors are fully seated. 2. Check the neutral position of the steering angle sensor. Refer to BRC-53, "Work Procedure". 3. Check the wheel alignment. Refer to FSU-7, "Inspection". AWEIA0211ZZ Revision: May 2013 2014 Versa Note
  • 16. FSU-16 < UNIT DISASSEMBLY AND ASSEMBLY > FRONT COIL SPRING AND STRUT UNIT DISASSEMBLY AND ASSEMBLY FRONT COIL SPRING AND STRUT Exploded View INFOID:0000000009561139 Disassembly and Assembly INFOID:0000000009561126 DISASSEMBLY CAUTION: Do not damage strut piston rod when removing components from strut. 1. Remove strut mount insulator. 2. Install Tool (A) to the front coil spring and strut. CAUTION: When installing Tool (A), wrap a shop cloth around the front coil spring and strut to protect the parts from damage. 3. Secure Tool (A) in a vise. 4. Slightly loosen the piston rod lock nut. WARNING: Do not remove the piston rod lock nut completely. If the piston rod lock nut is removed com- pletely, the coil spring can jump out and may cause serious damage or injury. 1. Strut 2. Coil spring 3. Bound bumper 4. Spring upper seat 5. Strut mount bearing 6. Piston rod lock nut 7. Strut mount insulator 8. Stopper insulator 9. Stopper insulator lock nut JPEIA0261GB Tool number : ST35652000 ( — ) JPEIA0006ZZ Revision: May 2013 2014 Versa Note
  • 17. FRONT COIL SPRING AND STRUT FSU-17 < UNIT DISASSEMBLY AND ASSEMBLY > C D F G H I J K L M A B FSU N O P 5. Compress coil spring using a suitable tool (A). WARNING: Make sure that the pawls of the suitable tool are firmly hooked on the coil spring. The suitable tool must be tight- ened alternately so as to not tilt the coil spring. 6. Make sure the coil spring is free between the spring upper seat and the strut. 7. Hold the piston rod and remove the piston rod lock nut. 8. Remove strut mount bearing, spring upper seat, and bound bumper as a set. 9. Remove bound bumper from spring upper seat. 10. Gradually release the suitable tool and remove the coil spring. CAUTION: Release the suitable tool while making sure the position of the suitable tool on the coil spring does not move. 11. Remove the Tool from strut. 12. If necessary, remove strut mount bearing (1) from spring upper seat (2), using a Tool (A). CAUTION: Do not disassemble the strut mount bearing unless damage exists. 13. Inspect the components. Refer to FSU-18, "Inspection". ASSEMBLY CAUTION: Do not damage the piston rod when removing components from the front coil spring and strut. 1. Install Tool (A) to the front coil spring and strut. CAUTION: When installing Tool (A), wrap a shop cloth around the front coil spring and strut to protect the parts from damage. 2. Secure Tool (A) in a vise. JPEIA0007ZZ Tool number : ST35652000 ( — ) Tool number : KV10106700 ( — ) JPEIA0228ZZ Tool number : ST35652000 JPEIA0006ZZ Revision: May 2013 2014 Versa Note
  • 18. FSU-18 < UNIT DISASSEMBLY AND ASSEMBLY > FRONT COIL SPRING AND STRUT 3. Compress coil spring using a suitable tool (A). WARNING: Make sure that the pawls of the suitable tool are firmly hooked on the coil spring. The suitable tool must be tight- ened alternately so as to not tilt the coil spring. CAUTION: Face tube side of coil spring (1) downward. Align the lower end to lower seat (2). 4. Apply soapy water to bound bumper. CAUTION: Do not use machine oil. 5. Insert bound bumper into spring upper seat. 6. Install strut mount bearing, spring upper seat, and bound bumper as a set. CAUTION: Do not apply oil, such as grease, when installing the strut mount bearing. 7. Secure piston rod tip so that piston rod does not turn, then install piston rod lock nut and tighten to the specified torque. CAUTION: Do not reuse piston rod lock nut. 8. Gradually release the suitable tool, and remove the suitable tool from the coil spring. CAUTION: Release the suitable tool while making sure the position of the suitable tool on the coil spring does not move. 9. Remove the Tool (A) from the vise. 10. Remove Tool (A) from the front coil spring and strut. 11. Install strut mount insulator. 12. After replacing the strut, always follow the disposal procedure to discard the old strut. Refer to FSU-19, "Disposal". Inspection INFOID:0000000009561141 INSPECTION AFTER DISASSEMBLY Check the following items and replace the parts if necessary. Strut • Check the strut for oil leaks, deformation, cracks, or damage. JPEIA0007ZZ Maximum gap (A) :5 mm (0.2 in) JPEIA0095ZZ Tool number : ST35652000 ( — ) JPEIA0006ZZ Revision: May 2013 2014 Versa Note
  • 19. FRONT COIL SPRING AND STRUT FSU-19 < UNIT DISASSEMBLY AND ASSEMBLY > C D F G H I J K L M A B FSU N O P • Check the piston rod for damage, uneven wear, or distortion. Strut Mount Insulator and bound bumper Check the strut mount insulator and the bound bumper for cracks, wear, or damage. Coil Spring Check the coil spring for cracks, wear, or damage. INSPECTION AFTER INSTALLATION 1. Check the wheel sensor harness to be sure the connectors are fully seated. 2. Check the neutral position of the steering angle sensor. Refer to BRC-53, "Work Procedure". 3. Check the wheel alignment. Refer to FSU-7, "Inspection". Disposal INFOID:0000000009561142 1. Set the strut horizontally with the piston rod fully extended. 2. Drill a 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top as shown to release gas gradually. CAUTION: • Wear eye protection (safety glasses). • Wear gloves. • Be careful with metal chips or oil blown out by the com- pressed gas. NOTE: • Drill vertically in this direction ( ). • Drill directly to the outer tube avoiding brackets. • The gas is clear, colorless, odorless, and harmless. 3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION: Dispose of drained oil according to the law and local regulations. (A) : 20 – 30 mm (0.79 – 1.18 in) JPEIA0160ZZ Revision: May 2013 2014 Versa Note
  • 20. FSU-20 < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Alignment (Unladen*1 ) INFOID:0000000009561133 *1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. *2: The difference when assuming the (LH) side is the standard. Ball Joint INFOID:0000000009561134 Camber Degree minute (Decimal degree) Minimum −0° 50′ (−0.83°) Nominal −0° 05′ (−0.08°) Maximum 0° 40′ (0.67°) (LH) and (RH) difference*2 –0° 45′ (–0.75°) - 0° 45′ (0.75°) Caster Degree minute (Decimal degree) Minimum 3° 00′ (3.00°) Nominal 3° 45′ (3.75°) Maximum 4° 30′ (4.50°) (LH) and (RH) difference*2 –0° 45′ (–0.75°) - 0° 45′ (0.75°) Kingpin inclination Degree minute (Decimal degree) Minimum 11° 00′ (11.00°) Nominal 11° 45′ (11.75°) Maximum 12° 30′ (12.50°) Total toe-in Distance (A - B) Minimum 0 mm (0.00 in) Nominal In 1 mm (In 0.04 in) Maximum In 2 mm (In 0.08 in) Angle (LH and RH) Degree minute (Decimal degree) Minimum 0° 00′ 00″ (0.00°) Nominal In 0° 03′ 00″ (In 0.05°) Maximum In 0° 06′ 00″ (In 0.10°) SFA234AC Swing torque 0.5 – 3.4 N·m (0.05 – 0.35 kg-m, 4 – 30 in-lb) Rotating torque 15.4 – 104.7 N (1.6 – 10.7 kg-f, 3.5 – 23.5 lb-f) Axial end play .01 mm (0.004 in) Revision: May 2013 2014 Versa Note
  • 21. SERVICE DATA AND SPECIFICATIONS (SDS) FSU-21 < SERVICE DATA AND SPECIFICATIONS (SDS) C D F G H I J K L M A B FSU N O P Wheelarch Height (Unladen*) INFOID:0000000009561135 Unit: mm (in) *: Fuel, engine coolant, and lubricants are full. Spare tire, jack, hand tools, and mats are in designated positions. Tire size 185/65R15 195/55R16 Front (Hf) 690 (27.17) 687 (27.05) Rear (Hr) 679 (26.73) 678 (26.69) LEIA0085E Revision: May 2013 2014 Versa Note