Value stream mapping

1. Collaboration with suppliers
Implement in-process quality checks at each level to identify errors earlier and minimize rework. This is quality at the source.
Creating production cells that house casting, machining, assembly, and quality control close at hand will cut down on lead times and transportation waste.
Pull System
Standard Work
Plan for Implementation:
For JIT deliveries, work with your suppliers.
Design new production cells into the plan.
Teach employees how to conduct quality control.
based on consumer orders, implement a pull mechanism.
Create established work procedures and document them.
Continue to track and evaluate progress.
The Future State VSM's advantages include:
shorter production lead times for cylinder heads.
lower carrying expenses for inventory.
less faults and higher quality.
streamlined process of production.
increased productivity and staff engagement.
Value stream mapping can be used to streamline processes, reduce waste, improve product quality, and better satisfy consumer demand in the manufacturing of automotive components. Cost reductions and increa
References : https://asq.org/quality-resources/lean/value-stream-mapping
Current State Process Flowchart:
Future State Process Flowchart:
Start
|
Customer Order
|
Order Processing
|
Material Procurement
|
Material Receiving
|
Casting/Manufacturing
|
In-Process Quality Control
|
Finishing
|
Component Assembly
|
Quality Control
|
Packaging & Shipping
|
End
|
Quality Control
| |
| Rework Loop
| |
Finishing
|
Component Assembly
|
Quality Control
| |
| Rework Loop
| |
Packaging & Shipping
|
End