Estimation Metal part and Tooling

INTERNAL USE ONLYINTERNAL USE ONLY 0 Copyright 2012 FUJITSU
Estimation for
Metal Part and Tooling
FTS PDG SV SYE 6 Chiang Akina Dec 7th. 2013

Index
Item Content Page
1 Tooling Introduction 2~11
2 Part Data 12
3 Tooling Estimation 13~22
4 Single Part Estimation 23~28
5 Practice 29
6 END 31
Purpose
First of all; I would like to thank for Jamie’s efforts, she collected all of
cost data during working here; I just take advantage of her data to
integrate my experiences into this metal estimation.
This is a general principle, it can help colleagues know how to estimate
for the Metal Tooling and Part, as well as bargain with vendors easily.

1. Tooling Introduction
L-Stripper 下脫料板
L-Moldbase 下模座
U-stripper 上脫料板
Male-Die 沖頭
U-plate 上固定板
Female-Die 下模
U-Moldbase 上模座

1.1 Tooling Structure
U-Moldbase
上模座
L-Moldbase
下模座
U-Stripper
上脫料板
L-Stripper
下脫料版
Male-Die
沖頭
Female-Die
下模冲頭
U-Plate
上固定板

1.1-1 Function of Tooling Part
Item Part Content
1
Mold base
模座
It makes the tooling be fixed to the punching
machine easily
2
U-Stripper
上脫料板
It presses the part for location before punching.
It pushes back the cut parts after punching
3
Male Die
衝頭
It is a cutting tool, as well as a forming tool.
4
Plate
上固定板
It fixes the Die parts and Stripper
5
L-stripper
下脫料板
It pre-pushes the part to avoid the interfere.
It pushes back the cut part after punching.
6
Female-Die
下模衝頭
It is a cutting tool, as well as a forming tool.

1.2 Tooling Type-Blanking (下料)
Before After

1.3 Tooling Type- Cutting (沖孔)
Before After

1.4 Tooling Type- De-burr (壓毛邊)
Before After
Chamfer
Chamfer

1.5 Tooling Type- Bending (折彎)
Before After

1.6 Tooling Type- Folding (反摺)
Before After

1.8 Tooling Type- Progressive (連續模)
Pitch = W+P
Blanking
Cutting
De-burr
Bending
Forming
P

Part Data
Blanking Size
*L (mm) *W (mm) *T (mm) *Stage/Pitch Q'TY
*Material
*Tooling type
1.Stage, 2.Progressive)
2. Part Data
Unbend W
L
Thickness
Material
ITEM
SGCC
鍍鋅鋼板
SECC
鍍鋅鋼板
SPCC
鍍鋅鋼板
SUS301
不鏽鋼
SUS304
不鏽鋼
TIN
馬口鐵
1
5
SGCC

3. Tooling Estimation
1. Tooling Material Fee
2. Tooling Manufacture Fee
3. Tooling Accessary Fee
4. Tooling Assembly Fee
5. Tooling Design Fee
6. Tooling Profit
Tooling Total Cost
Cost Items

3.1 Tooling Material Fee
= Sum(Mold Plate+ Base)*N Stage Quantity
OR= Sum(Mold Plate+ Base)*1 Progressive
Item Material L1 (mm) W1 (mm) H1 (mm) Price
Mold Plate SKD11 L1*W1*H1*D* 7.2 $/kg
Mold Base SS41 L1*W1*H1*D*1.51 $/kg
Low Mold (下模) Up Mold (上模)
Mold Base Mold Base
Mold Plate Mold Plate

3.1-1 Tooling Material size
Item L1 (mm) W1 (mm) H1 (mm)
Mold Plate L+2A
=W+2A Stage
OR=(W+P)*PN+2A Progressive
Mold Base L+2(A+B)
=W+2(A+B) Stage
OR=(W+P)*PN+2(A+B) Progressive
A=40mm, B=60 mm, C= 60mm, D=60mm
D D
A
C
W
P
PN=Pitch Number

3.2 Tooling Manufacture
Heat Treatment( 熱處理)
Keeping
Time
Temp.
Critical Temp.
(臨界溫度)
Copper
Die
Before Manufacturing After
EDM(放電加工)Milling 銑削
2. Tooling Manufacture Fee: = SUM
Item: Wire-Cutting Heat Treatment CNC/EDM/Milling
Price: L2*H2*0.006 $/mm2 V*D*N*1.66 $/kg Time*16 $/hr
Wire-Cutting(線割)
H2
L2

3.2-1 Wire-Cutting price
Wire-Cutting = L2*H2*0.006 $/mm2
L2
= (L+W)* (2+0.5) Stage tooling
OR = (L+W)* (2+2.5) Progressive or (L+W)>800 mm 
H2
= 2C*3
3= Times Blanking, De-burr, Cutting, Bending Tooling
W
L
C C
Female die/L-Stripper/ Male die/U-Stripper/ U-plate
下模冲頭 / 下脫料板 / 冲頭 / 上脫料板 /上固定板
Part Unbent Size
成品展開尺寸

3.2-2 Heat Treatment Price
Heat Treatment =V*D*N*1.6 $/kg; V=Volume, D=Density, N= Stage Quantity,
V = L2*W2*H2
W2
= (W+2A) Stage tooling
OR = (W+P)* PN+2A Progressive (PN= Pitch number)
H2 =2C- 40mm (Only Die parts have to do the Heat Treatment.)
C W2
Female die/L-Stripper/ Male die/U-Stripper/ U-plate
下模冲頭 / 下脫料板 / 冲頭 / 上脫料板 /上固定板
W
L
Part Unbent Size
成品展開尺寸
L2

3.2-3 CNC/EDM/Milling Price
CNC/EDM/Milling
Time* 16 $/hr
= $250* N Stage Quantity
OR = $300 Progressive

3.3 Tooling Accessary, Assembly
3. Tooling Accessary Fee = (Material fee + Manufacture fee)*0.03
Screw Spring
Assembly
4. Tooling Assembly Fee = Stage Quantity * $200 or Progressive * $200*2

3.4 Tooling Design, Handling & Profit
5. Tooling Design Fee = (Material fee + Manufacture fee)*0.05
2. Tooling Manufacture Fee
3. Tooling Accessary Fee
4. Tooling Assembly Fee
5. Tooling Design Fee
6. Handing and Profit = Sum *25%

3.5 Summary
The Metal tooling cost is to calculate
both Material and Wire-cutting fee.

4. Single Part Estimation
1. Part Raw Material Fee
2. Part Accessary Fee
3. Part Manufacturing Fee
4. Transport & Package Fee
5. Handling & Profit
Single Part Cost
Cost Items

4.1 Part Raw Material Fee
1. Part Raw Material Fee: =L2*W2*T*D*Loss%*(Unit Price)
L2 (mm) W2 (mm) T (mm) Loss % Unit Price $/kg
Material NTD/kg USD/kg
SECC (鍍鋅鋼板) US$1.05
SGCC (鍍鋅鋼板) US$1.05
SPCC (鍍鋅鋼板) US$1.05
SUS301 (不鏽鋼) US$4.94
SUS301(0.1t) NT$ 420.00 US$14.48
SUS304 (不鏽鋼) US$7.40
TIN (馬口鐵) NT$ 75.00 US$2.59
Raw Material
W
L
Thickness
E
D=Density
E
Blanking
E = 5mm
+2 +2 3%

4.2 Part Accessary Fee
2. Part Accessary Fee: =SUM
Item Picture Q'ty U/P Price
Usually, Stand-Off is for screw function.
Rivet is to fasten both metal parts together.
Metal 1 Metal 2
Screw
Stand-Off US$0.031
Rivet (拉釘) US$0.002
Screw US$0.09

Item Description
Riveting
Stacking
Stand-off Riveted
4.3 Part Manufacturing
1.Pulling
3.Broken
2. Fully Formed
Press
Press

4.3-1 Part Manufacturing Fee
3. Part Manufacturing Fee: =Sum
Item Estimation Q'ty U/P Price
Stamping
Riveting
Staking
Stand-off
Riveted
Taping
Spot Welding
Print
Painting
Cleaning =
(Area)*(U/P)
1000000
Stage quantity
Working Plane quantity
US$0.06
US$0.02
US$0.02
US$0.02
Working Plane quantity US$0.02
Working Plane quantity US$0.02
Color Quantity US$0.07
By Case
Cleaning Area
N/A
US$1.79/mm2

4.4 Transport & Packing/Handling & Profit
4. Transport & Package: Sum( Transport + Packing Fee)
Item U/P
Transport N/A
Packing N/A
1. Part Raw material Fee
2. Part Accessary Fee
3. Part Manufacture Fee
4. Transport &Packing Fee
5. Handing and Profit = Sum
5% 20%
*25%

Let’s Practice it
metal estimation

Congratulation！
You are an expert of estimation for the metal tooling and part
from now on.
Thanks you

1.3 Tooling Type- Cutting (沖孔)
Before After

Estimation Metal part and Tooling

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