This document provides instructions for removing and installing a unit injector from a Caterpillar 3116 engine. It outlines the required tools and gives a step-by-step process that includes removing the hold-down bolt, using a prying tool to loosen the injector while slightly compressing the spring, and taking care not to damage any parts. Proper cleanup and fluid containment procedures are also noted.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
1/5
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
2/5
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
3/5
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
4/5
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:18:22 UTC+0800 2021
5/5
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
2/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:19:18 UTC+0800 2021
3/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
1/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
2/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
3/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:20:14 UTC+0800 2021
4/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
2/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:21:09 UTC+0800 2021
3/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919370
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 4C-5553 Injector Seat Cleaning Brush 1
C 173-1530 Injector Seating Tool 1
D 143-2099 Unit Injector Tool Group (Sleeve Replacement) 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the unit injector sleeve for pitting and for carbon tracking. Used unit injector sleeves
do not need to be reamed unless the seated area is pitted or eroded. If the seated area has
excessive carbon deposits, the used unit injector sleeves need to be reamed. Refer to Tool
Operating Manual, NEHS0675, "Using the 143-2099 Sleeve Replacement Tool Group on
3114, 3116, and 3126 Engines". Use Tooling (D) to ream injector sleeves.
2. Inspect the condition of the O-ring seals on the unit injector. Replace the seals, if necessary.
1/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 3. Lubricate the O-ring seals with clean engine oil.
Illustration 1 g00775441
4. Position the unit injector in the cylinder head and rotate the unit injector in order to engage
injector rack bar (3) with fuel injection control linkage (2) . Push down on the unit injector
and ensure that the unit injector is properly seated in the cylinder head.
Note: Do not use fuel injector hold-down bolt (1) to pull the unit injector into the cylinder
head.
5. Install a new fuel injector hold-down bolt (1) in the hold-down bracket for the unit injector.
Tighten fuel injector hold-down bolt (1) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
Note: Do not overtighten fuel injector hold-down bolt (1) . Excessive torque may cause
damage to the unit injector and the unit injector may seize.
6. Refer to the Tool Operating Manual, NEHS0738, "Using the 173-1530 Injector Seating
Tool Group on 3114, 3116, and 3126 MUI or 3126 HEUI 2-Valve Engines" for the
remaining steps on installing the unit injector.
7. Synchronize the unit injectors. Refer to Testing and Adjusting, "Unit Injector
Synchronization - Adjust".
2/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. End By: Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:22:05 UTC+0800 2021
3/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928597
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 143-2099 Unit Injector Tool Group 1
Start By:
a. Remove the unit injector. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00627676
1. Use Tooling (A) to remove unit injector sleeve (1) from the cylinder head. Refer to Tool
Operating Manual, NEHS0675, "Using the 143-2099 Sleeve Replacement Tool Group on
3114, 3116, and 3126 Engines" for the correct procedure.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:23:01 UTC+0800 2021
2/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928606
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 143-2099 Unit Injector Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Illustration 1 g00627676
1. Inspect the condition of the existing sleeve and ream out the existing sleeve, if necessary.
When you are replacing the existing injector sleeve, use a new brass sleeve. It is not
necessary to ream the new brass sleeves. Use Tooling (A) to install unit injector sleeve (1)
into the cylinder head. Refer to Tool Operating Manual, NEHS0675, "Using the 143-2099
Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines" for the correct
procedure.
End By:
a. Install the unit injector. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:23:57 UTC+0800 2021
2/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928645
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Note: For information on the reusability of components of the turbocharger, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8018, "Turbochargers". For information on the
salvage of components of the turbocharger, refer to Guideline For Reusable Parts And Salvage
Operations, SEBF8071, "Procedures to Salvage Turbocharger Components".
Illustration 1 g00617515
Illustration 2 g00617565
1. Disconnect oil supply tube assembly (5) from turbocharger (6).
2. Remove bolts (1) and disconnect oil drain tube assembly (2) from turbocharger (6).
3. Remove bolts (3).
4. Remove locknuts (4).
5. Remove turbocharger (6) and the gasket from the exhaust manifold.
Note: Place index marks on the turbocharger cartridge and the housing.
2/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. 6. Remove the end housing from the cartridge.
Note: The wastegate is part of the turbine housing and the wastegate is preset at the factory. The
wastegate is nonserviceable.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:24:53 UTC+0800 2021
3/3
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928659
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of components of the turbocharger, refer to
Guideline For Reusable Parts And Salvage Operations, SEBF8018, "Turbochargers". For
information on the salvage of components of the turbocharger, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8071, "Procedures to Salvage Turbocharger
Components".
1. Inspect the turbocharger gasket for wear or damage. If the turbocharger gasket is worn or
damaged, use a new part for replacement.
2. Apply Tooling (A) on the threads of the mounting studs for the turbocharger.
1/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. Illustration 1 g00617565
3. Position the turbocharger gasket and turbocharger (6) on the exhaust manifold. Install nuts
(4) and tighten nuts (4) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
Illustration 2 g00617515
4. Inspect the gaskets for oil supply tube assembly (5) and oil drain tube assembly (2). If the
gaskets are worn or damaged, use a new part for replacement.
5. Position oil drain tube assembly (2) and the gasket on turbocharger (6). Install bolts (1) on
the turbocharger and install bolts (3) on the cylinder block.
6. Install the gasket for oil supply tube assembly (5) and connect oil supply tube assembly (5)
to turbocharger (6).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:25:48 UTC+0800 2021
2/2
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-531D VIBRATORY COMPACTOR 4MZ
Configuration: CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
1/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
2/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
3/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
33. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 20 09:26:44 UTC+0800 2021
4/4
CS-531D Vibratory Compactor 4MZ00001-UP (MACHINE) POWERED BY 3116 En...
2021/3/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...