This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations show each step. Cleaning and inspection of parts is emphasized to prevent contamination. Lubrication and special tools are required to reinstall many components like bearings, gears, and seals back into their proper positions.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations show each step. Cleaning and inspection of parts is emphasized to prevent contamination of hydraulic systems. Lubrication and special tools are required for installation of many components like bearings and seals.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations show each step. Cleaning and inspection of parts is emphasized to prevent contamination. Lubrication and special tools are required to reinstall many components like bearings, gears, and seals back into their proper positions.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations show each step. Cleaning and inspection of parts is emphasized to prevent contamination of hydraulic systems. Lubrication and special tools are required for installation of many components like bearings and seals.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case. The assembly process describes 20 steps to reinstall the components in the reverse order and adjust shims to achieve the proper gear end play. Tools and torque specifications are provided for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case including bearing cages, gears, shims, cups, and seals. The assembly process describes installing the parts in reverse order and adjusting shims to achieve the proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these same parts in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values. Tools required include link brackets, pullers, drivers, and dial indicators. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, cups and seals. The assembly process describes installing these parts in reverse order and adjusting shims to achieve the proper end play. Tools required include pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 631G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process reverses this, cleaning and lubricating parts before installing components in the reverse order, using various tools to position and set bearings. Proper cleaning is emphasized to prevent contamination of hydraulic systems.
The document provides instructions for disassembling and assembling the transfer gears of a 631G wheel tractor. It describes removing 18 components including bearing cages, gears, cups, and seals. It then describes assembling the components in reverse order, including cleaning, lubricating, heating/cooling parts, and adjusting shims to achieve proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
- Engine oil pan - removed by draining oil first, then removing bolts, studs, clips
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 or C18 engine. It describes removing components like the crankshaft rear seal, electric starting motor, and rear power take-off. It then explains how to use lifting tools to remove the flywheel housing and reinstall it, replacing seals and tightening bolts in a specific sequence and torque range. Similar instructions are provided for removing and installing just the rear power take-off components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals.
4. Disassembling the scavenge pump by removing O-rings, bearings, shafts, and gears.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
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This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
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This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case including bearing cages, gears, shims, cups, and seals. The assembly process describes installing the parts in reverse order and adjusting shims to achieve the proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these same parts in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values. Tools required include link brackets, pullers, drivers, and dial indicators. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, cups and seals. The assembly process describes installing these parts in reverse order and adjusting shims to achieve the proper end play. Tools required include pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 631G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process reverses this, cleaning and lubricating parts before installing components in the reverse order, using various tools to position and set bearings. Proper cleaning is emphasized to prevent contamination of hydraulic systems.
The document provides instructions for disassembling and assembling the transfer gears of a 631G wheel tractor. It describes removing 18 components including bearing cages, gears, cups, and seals. It then describes assembling the components in reverse order, including cleaning, lubricating, heating/cooling parts, and adjusting shims to achieve proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
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This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
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This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
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2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
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This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i02301155
Transfer Gears - Disassemble
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
1P-0498 Drive Plate 1
C
5P-4170 Step Plate 1
1P-2321 Combination Puller 1
D
8B-7554 Bearing Cup Puller Gp 1
5P-4170 Step Plate 1
1P-0518 Drive Plate 1
E
8B-7560 Step Plate 1
5F-7345 Screw 1
8B-7554 Bearing Cup Puller Gp 1
F -
Bolts
3/8" - 16 NC by 3 inch
3
Start By:
1/8(W)
w
2021/5/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
3. a. Remove the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Remove".
b. Remove the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
c. Remove the transmission scavenge pump. Refer to Disassembly and Assembly,
"Transmission Scavenge Pump - Remove".
d. Remove the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Put identification marks on components for installation purposes.
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4. Illustration 1 g01048669
2. Remove the bolts that secure bearing cage (1) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (1) from the transfer gear case.
3. Remove bearing cage (1), shims (2), and pump drive gear (3) from the transfer gear case.
Illustration 2 g01102869
4. Remove the bolts that secure bearing cage (4) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (4) from the transfer gear case.
5. Remove bearing cage (4), shims (5), and gear (6) from the transfer gear case.
Illustration 3 g00529211
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5. 6. Remove bearing cups (7) and (8) from the transfer gear case. Attach Tooling (A) and a
suitable lifting device onto the transfer gear case. The weight of the transfer gear case is
approximately 340 kg (750 lb). Turn over the transfer gear case. Remove Tooling (A).
Illustration 4 g01102873
7. Remove the bolts that secure bearing cage (9) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (9) from the transfer gear case.
8. Remove bearing cage (9), shims (10), and gear (11) from the transfer gear case.
Illustration 5 g00529214
9. Remove bearing cup (12) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. Turn over the transfer gear case.
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6. Illustration 6 g00529215
10. Remove bolts (13) that secure bearing cage (14) to the transfer gear case. If necessary, rotate
the gear until the three threaded holes are visible in bearing cage (14). Install Tooling (F)
through gear (15) and into bearing cage (14). Tighten Tooling (F) evenly until bearing cage
(14) and gear (15) separate from the transfer gear case. Remove bearing cage (14) and gear
(15) as a unit from the transfer gear case.
Illustration 7 g00529216
Illustration 8 g00529257
11. Remove retaining ring (16) from gear (15). Remove bearing (17) and bearing cage (14)
from gear (15).
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7. Illustration 9 g01048544
12. Remove bearing (17) from bearing cage (14).
Illustration 10 g01048548
13. Remove bolts (19) and separate gear (20) from gear (11). Use Tooling (B) to remove
bearing cone (18) from gear (11). Repeat the procedure for the bearing cone on the opposite
side of the gear.
Illustration 11 g01048549
14. Use Tooling (C) to remove bearing cone (21) from gear (6). Repeat the procedure for the
bearing cone on the opposite side of gear (6).
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8. Illustration 12 g01048550
15. Use Tooling (C) to remove bearing cone (22) from gear (3). Repeat the procedure for the
bearing cone on the opposite side of gear (3).
Illustration 13 g01048551
16. Use Tooling (D) to remove bearing cup (23) from bearing cage (4). Remove O-ring seal
(24) from bearing cage (4).
Illustration 14 g01048553
17. Remove bearing cup (25) from bearing cage (9).
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9. Illustration 15 g01048552
18. Use Tooling (E) to remove bearing cup (26) from bearing cage (1). Remove O-ring seal (27)
from bearing cage (1).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 4 13:53:42 UTC+0800 2021
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10. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i07232119
Transfer Gears - Assemble
SMCS - 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
G 1P-0510 Driver Group 1
H 8T-5096 Dial Indicator 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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11. 1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
Illustration 1 g01048544
3. Install bearing (17) into bearing cage (14).
Illustration 2 g00529216
4. Use Tooling (G) to install bearing (17) and bearing cage (14) to gear (15). Install bearing
(17) and bearing cage (14) until the retaining ring groove is visible. Install retaining ring
(16) to gear (15).
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12. Illustration 3 g00529215
5. Position gear (15) and bearing cage (14) in the transfer gear case. Install bolts (13) that
secure bearing cage (14) to the transfer gear case. Tighten bolts (13) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
Illustration 4 g01048552
6. Install O-ring seal (27) onto bearing cage (1). Lower the temperature of bearing cup (26).
Install bearing cup (26) to bearing cage (1). Check that bearing cup (26) is seated in the bore
of bearing cage (1).
Illustration 5 g01048553
7. Lower the temperature of bearing cup (25). Install bearing cup (25) to bearing cage (9).
Check that bearing cup (25) is seated in the bore of bearing cage (9).
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13. Illustration 6 g01048551
8. Install O-ring seal (24) to bearing cage (4). Lower the temperature of bearing cup (23).
Install bearing cup (23) to bearing cage (4). Check that bearing cup (23) is seated in the bore
of bearing cage (4).
Illustration 7 g01048550
9. Raise the temperature of bearing cone (22). Install bearing cone (22) on gear (3). Repeat the
procedure for the bearing cone on the opposite side of gear (3).
Illustration 8 g01048549
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14. 10. Raise the temperature of bearing cone (21). Install bearing cone (21) on gear (6). Repeat the
procedure for the bearing cone on the opposite side of gear (6).
Illustration 9 g01048548
11. Raise the temperature of bearing cone (18). Install bearing cone (18) on gear (11). Repeat
the procedure for the bearing cone on the opposite side of gear (11).
12. Position gear (20) on gear (11). Install bolts (19). Tighten bolts (19) to a torque of
55 ± 10 N·m (41 ± 7 lb ft). Attach Tooling (A) and a suitable lifting device onto the transfer
gear case. The weight of the transfer gear case is approximately 340 kg (750 lb). Turn over
the transfer gear case. Remove Tooling (A).
Illustration 10 g00529214
13. Lower the temperature of bearing cup (12). Use Tooling (G) to install bearing cup (12) to
the transfer gear case. Check that bearing cup (12) is seated in the bore of the transfer gear
case.
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15. Illustration 11 g00529695
Illustration 12 g01048735
14. Position gear (11) in the transfer gear case. Install bearing cage (9) and shims (10). Install
bolts (28) that hold bearing cage (9) in position. Tighten bolts (28) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
15. Position Tooling (H) in the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (11). Use a pry bar to move gear (11) up and down. Adjust shims (10)
to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (28) to a torque
of 55 ± 10 N·m (41 ± 7 lb ft).
Illustration 13 g00529211
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16. 16. Use Tooling (G) to install bearing cups (7) and (8) to the transfer gear case. Check that
bearing cups (7) and (8) is seated in the bore of the transfer gear case.
Illustration 14 g00529696
Illustration 15 g01048736
17. Position gear (6) in the transfer gear case with the internal snap ring groove facing up.
Install bearing cage (4) and shims (5). Install the bolts (29) that hold bearing cage (4) in
position. Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
18. Attach Tooling (A) and a suitable lifting device to the transfer gear case. Place the transfer
gear case on wood blocks, as shown. Position Tooling (H) on the transfer gear case, as
shown. Make sure that the dial indicator is in contact with gear (6). Use a pry bar to move
gear (6) up and down. Adjust shims (5) to obtain an end play of 0.15 ± 0.05 mm
(0.006 ± 0.002 inch). Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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17. Illustration 16 g00529697
Illustration 17 g01048737
19. Position gear (3) in the transfer gear case. Install bearing cage (1) and shims (2). Install the
bolts (30) that hold bearing cage (1) in position. Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
20. Position Tooling (H) on the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (3). Use a pry bar to move gear (3) up and down. Adjust shims (2) to
obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
End By:
a. Install the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Install".
b. Install the transmission scavenge pump. Refer to Disassembly and Assembly, "Transmission
Scavenge Pump - Install".
c. Install the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
d. Install the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Install".
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18. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i02301157
Transfer Gears - Install - Off Chassis
SMCS - 3159-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 1
Illustration 1 g01050175
1. Install O-ring seals (5) to transmission (1). Install O-ring seal (4) to transfer gear assembly
(2) .
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19. Illustration 2 g00841290
Illustration 3 g01050174
2. Attach Tooling (A) and a suitable lifting device to transfer gear assembly (2), as shown. The
weight of transfer gear assembly (2) is approximately 340 kg (750 lb).
3. Connect transfer gear assembly (2) to transmission (1) .
4. Install the nuts and bolts (3) that hold transfer gear assembly (2) to transmission (1). Tighten
the nuts to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
5. Remove Tooling (A) from transfer gear assembly (2) .
End By:
a. Install the speed sensor. Refer to Disassembly and Assembly, "Speed Sensor (Transmission)
- Install".
b. Install the transmission, the torque converter and the transfer gears. Refer to Disassembly
and Assembly, "Transmission, Torque Converter and Transfer Gears - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 4 13:55:34 UTC+0800 2021
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20. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i02038459
Transfer Gears - Install - In Chassis
SMCS - 3159-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
C 1/2 - 13 NC by 6 inch Threaded Rod 2
1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
3. Install the O-ring seal to the transfer gear case.
4. Install Tooling (C) in the transmission case.
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21. Illustration 1 g00841340
5. Use Tooling (A) and a suitable lifting device to position the transfer gear case to the
transmission.
Illustration 2 g01048435
6. Remove Tooling (C). Install the nuts (not shown) and bolts (3) that secure the transfer gear
case to the transmission case. Tighten the nuts (not shown) and bolts (3) to a torque of 105 ±
20 N·m (77 ± 15 lb ft).
7. Install the piston pump for the cushion-hitch. Refer to Machine Systems Disassembly and
Assembly, "Piston Pump (Cushion-Hitch) - Install".
8. Install the vane pump for the hydraulic system and the steering system. Refer to Machine
Systems Disassembly and Assembly, "Vane Pump (Hydraulic and Steering) - Install".
9. Install the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and
Install".
10. Install the speed sensor. Refer to Disassembly and Assembly, "Speed Sensor (Transmission)
- Install".
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22. Illustration 3 g00527046
11. Install drain plugs (1) and (2). Fill the transmission case with oil. Refer to Operation and
Maintenance Manual for the appropriate oil and the procedure to fill the transmission case.
12. Install the power train guard. Refer to Disassembly and Assembly, "Power Train Guard
(Transmission) - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 4 13:56:29 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i02127894
Transmission Planetary - Disassemble
SMCS - 3030-015
Disassembly Procedure
Start By:
A. Separate the transfer gears from the transmission. Refer to Disassembly and Assembly,
"Transmission and Transfer Gears - Separate".
B. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly,
"Transmission Hydraulic Control Valve - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-7407 Eyebolt 2
B FT-0833 Clamp 2
C 2P-8312 Retaining Ring Pliers 1
D FT-1335 Transmission Fixture 1
E 1P-0520 Driver Gp 1
F 1P-2420 Transmission Repair Stand 2
G 1P-7405 Eyebolt 2
H 3/8 - 16 NC Forcing Screw 4
NOTICE
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24. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01052880
1. Install Tooling (A) and a suitable lifting device onto transmission assembly (1). Position
transmission assembly (1) onto Tooling (F). The weight of the transmission assembly is
approximately 703 kg (1550 lb).
Illustration 2 g00841452
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25. 2. Remove bolts (2) and the washers that secure the transmission assembly to transmission
housing (3). Remove the transmission assembly from transmission housing (3). Position the
transmission assembly onto two suitable blocks. Remove Tooling (A) .
Illustration 3 g00506814
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove bolts (4) and the washers from clutch housing (5) .
Illustration 4 g01083235
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26. 4. Use Tooling (B) in order to hold the piston into clutch housing (5). Install Tooling (A) and a
suitable lifting device onto clutch housing (5). Remove clutch housing (5) from the
transmission assembly. The weight of the clutch housing is approximately 27 kg (60 lb).
Remove Tooling (A) and (B) .
Illustration 5 g00506820
5. Remove piston (6) from clutch housing (5). Remove seal ring (7) from piston (6) and from
clutch housing (5) .
Illustration 6 g01083237
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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27. Note: Friction discs and clutch plates that are removed from each clutch housing should be
kept with the correct clutch housing. Mixing the clutch plates and friction discs may cause
improper operation of the transmission or damage to the transmission.
6. Remove springs (8), dowels (9), friction discs (10), and clutch plates (11) from clutch
housing (12) .
Illustration 7 g00506849
7. Remove ring gear (13) from clutch housing (12) .
Illustration 8 g01083343
8. Use Tooling (B) in order to hold the piston into clutch housing (12). Install Tooling (A) and
a suitable lifting device onto clutch housing (12). Remove clutch housing (12) from housing
assembly (14). The weight of the clutch housing is approximately 27 kg (60 lb). Remove
Tooling (A) and (B) .
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28. Illustration 9 g00506903
9. Remove piston (15) from clutch housing (12). Remove a seal ring (16) from piston (15) and
from clutch housing (12) .
Illustration 10 g01083344
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove springs (17), dowels (18), friction discs (19), and clutch plates (20) from housing
assembly (14) .
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29. Illustration 11 g00506953
11. Remove retaining ring (21) from shaft (22) .
Illustration 12 g01083360
12. Install Tooling (G) and a suitable lifting device onto carrier assembly (23). Remove carrier
assembly (23) from housing assembly (14). Remove Tooling (G). The weight of the carrier
assembly is approximately 34 kg (75 lb).
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30. Illustration 13 g00506968
13. Remove bolts (24) and oil slinger (25) from carrier assembly (23). Remove bearing (26)
from carrier assembly (23) .
Illustration 14 g01053892
14. Use a hammer and a punch in order to push pin (27) into shaft (28) .
Illustration 15 g01083400
15. Remove shaft (28), thrust discs (29) and planetary gears (30) from carrier assembly (23).
Remove pin (27) from shaft (28) .
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31. Illustration 16 g01053896
16. Remove bearings (31) from planetary gear (30) .
17. Repeat Steps 14, 15, and 16 in order to remove the remaining three shaft assemblies.
Illustration 17 g01053901
18. Use a hammer and a punch in order to push pin (32) into shaft (33) .
Illustration 18 g01083401
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32. 19. Remove shaft (33), thrust discs (34) and gear (35) from carrier assembly (23). Remove tube
(36) from shaft (33). Remove pin (32) from shaft (33) .
Illustration 19 g00507145
20. Remove bearings (37) and spacer (38) from gear (35).
21. Repeat Steps 18, 19, and 20 in order to remove the remaining three shaft assemblies from
the carrier assembly.
Illustration 20 g01083402
22. Remove bolts (39) and plates (40) from clutch housing (41). Remove ring gear (42) from
clutch housing (41) .
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33. Illustration 21 g00507153
23. Remove bolts (43) that secure clutch housing (41) to housing assembly (14) .
Illustration 22 g01083403
24. Use Tooling (B) in order to hold the piston into clutch housing (41). Install Tooling (A) and
a suitable lifting device onto clutch housing (41). Remove clutch housing (41) from housing
assembly (14). The weight of the clutch housing is approximately 27 kg (60 lb). Remove
Tooling (A) and (B) .
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34. Illustration 23 g00507166
25. Remove piston (44) from clutch housing (41). Remove seal ring (45) from piston (44) and
from clutch housing (41) .
Illustration 24 g00507206
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
26. Remove springs (46), friction discs (47), and clutch plate (48) from housing assembly (14) .
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35. Illustration 25 g00507207
27. Remove ring gear (49) from housing assembly (14). Remove plate assembly (50) from
housing assembly (14) .
Illustration 26 g00507245
28. Remove retaining ring (51) from shaft (22). Remove sun gear (52) and sun gear (53) from
shaft (22) .
Illustration 27 g00507350
29. Remove bolts (54) and the washers in order to remove carrier assembly (55) from housing
assembly (14).
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36. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
37. Illustration 28 g01083405
30. Install Tooling (G) and a suitable lifting device onto carrier assembly (55). Remove carrier
assembly (55) from housing assembly (14). The carrier assembly weighs approximately 14
kg (30 lb). Remove Tooling (G) .
Illustration 29 g01053911
31. Use a hammer and a punch in order to push pin (56) into shaft (57) .
Illustration 30 g00507391
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38. 32. Remove shaft (57), two thrust discs (58), and gear (59) from carrier assembly (55). Remove
pin (56) from shaft (57) .
Illustration 31 g00507395
33. Remove bearing (60) from gear (59) .
34. Follow Steps 31, 32, and 33 in order to remove the remaining two shaft assemblies from the
carrier assembly.
Illustration 32 g01083407
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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