This service repair manual provides instructions for removing and installing the rear axle group on a 436 Series II Backhoe Loader. The rear axle group removal process involves disconnecting linkages, draining oil, and removing mounting bolts and nuts. Disassembly of the rear axle group includes removing housings, discs, gears, bearings and other components. Reassembly requires installing these components in the reverse order and adjusting differentials and bearings.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjsekskemmm
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group in 21 steps, including removing the rear wheels, differential lock linkage, and mounting hardware. It then describes assembling the rear axle group in 25 steps, covering tasks like installing bearing races, planetary gear components, brake assemblies, and mounting the axle housing. The overall document provides detailed service instructions for repairing and reassembling the rear axle group.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjjsekkmdmes
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group by removing mounting hardware and draining oil. Individual components like brake assemblies, gears, and axle shafts are then removed. Reassembly instructions are also provided, describing cleaning, inspecting, and installing components in reverse order along with proper torque specifications.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...ufuusefjjsekkm
This document provides instructions for servicing the rear axle and differential of a 436 Series II Backhoe Loader. It describes how to remove and disassemble the rear axle group and differential. Key steps include draining fluids, removing mounting hardware, and using tools to press components from housings. Identification marks should be made before separating housing halves. The reverse process is described for reassembly and installation of the rear axle group.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...jkdkkdsmmd
This document provides instructions for removing and installing the rear axle group and disassembling and assembling the rear differential on a 416 Series II Backhoe Loader. The rear axle group removal involves disconnecting linkages, removing mounting bolts and lowering the axle from the vehicle. Disassembling the rear axle group further requires draining oil and removing housing components. Disassembling the rear differential involves identifying parts, removing bolts and bushings to separate case halves and internal gears. Reassembly follows the reverse order of removal.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
- Engine oil pan - removed by draining oil first, then removing bolts, studs, clips
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjsekskemmm
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group in 21 steps, including removing the rear wheels, differential lock linkage, and mounting hardware. It then describes assembling the rear axle group in 25 steps, covering tasks like installing bearing races, planetary gear components, brake assemblies, and mounting the axle housing. The overall document provides detailed service instructions for repairing and reassembling the rear axle group.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...fjjsekkmdmes
This document provides instructions for servicing the rear axle group of a 436 Series II Backhoe Loader. It describes removing and disassembling the rear axle group by removing mounting hardware and draining oil. Individual components like brake assemblies, gears, and axle shafts are then removed. Reassembly instructions are also provided, describing cleaning, inspecting, and installing components in reverse order along with proper torque specifications.
Caterpillar cat 436 series ii backhoe loader (prefix 5 kf) service repair man...ufuusefjjsekkm
This document provides instructions for servicing the rear axle and differential of a 436 Series II Backhoe Loader. It describes how to remove and disassemble the rear axle group and differential. Key steps include draining fluids, removing mounting hardware, and using tools to press components from housings. Identification marks should be made before separating housing halves. The reverse process is described for reassembly and installation of the rear axle group.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...jkdkkdsmmd
This document provides instructions for removing and installing the rear axle group and disassembling and assembling the rear differential on a 416 Series II Backhoe Loader. The rear axle group removal involves disconnecting linkages, removing mounting bolts and lowering the axle from the vehicle. Disassembling the rear axle group further requires draining oil and removing housing components. Disassembling the rear differential involves identifying parts, removing bolts and bushings to separate case halves and internal gears. Reassembly follows the reverse order of removal.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the assembly process. Torque specifications are provided for securing different fasteners.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a receiver sleeve tool by pressing in from the rear.
- Engine oil pan - removed by draining oil first, then removing bolts, studs, clips
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, pressing bearings in at the proper angles and depths, and torquing bolts to the specified values.
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 or C18 engine. It describes removing components like the crankshaft rear seal, electric starting motor, and rear power take-off. It then explains how to use lifting tools to remove the flywheel housing and reinstall it, replacing seals and tightening bolts in a specific sequence and torque range. Similar instructions are provided for removing and installing just the rear power take-off components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals.
4. Disassembling the scavenge pump by removing O-rings, bearings, shafts, and gears.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
The document provides instructions for installing the crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes heating the ring gear to 300°C before installing it on the flywheel. It also details installing guide bolts and lifting brackets to position the flywheel, applying grease to the bolt threads, and torquing the bolts to secure the flywheel. Finally, it notes to check the flywheel runout after installation.
This document provides step-by-step instructions for disassembling the pump control and pump housing of a 329DL excavator. It lists 60 steps to remove components like bolts, seals, pins, plates, barrels and shafts. Cleaning is important before disassembly to prevent dirt from entering mechanisms. The right pump control has a proportional reducing valve not present on the left. Tools are required to remove some components like bearings.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified torques and clearances. Precautions are provided such as cleaning and lubricating parts during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling various components of a 651B wheel scraper model, including:
1. The engine transfer gear and retarder, with steps to remove gears, bearings, and housing pieces.
2. The transmission transfer gear, with steps to remove gears, bearings, pumps, and the governor.
3. The transmission governor, with identification of parts and steps to disassemble and reassemble the governor valve bodies.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...8foskkdjdkdm3e
This document provides instructions for removing and installing a cylinder head on Caterpillar 650B and 660B wheel tractors. It describes 17 steps to remove the cylinder head, which involves disconnecting hoses, harnesses, and removing bolts. 13 steps are listed to install the cylinder head, which includes cleaning surfaces, applying sealants, and torquing bolts in a specific sequence. The document also provides tools required and safety precautions for the job.
The document is a service repair manual that provides step-by-step instructions for disassembling the final drive components of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, carrier assembly, planetary gears, and separating the sprocket housing from the motor housing. Detailed illustrations accompany each step to show how to remove individual parts like seals, shafts, and bearings from within the final drive assembly. Special tools are listed that may be required for tasks like removing retaining rings.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and compression brake valve assembly. The procedures include illustrations of the components and multi-step instructions for removal and installation, including proper torque specifications. Safety precautions are provided where necessary.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 or C18 engine. It describes removing components like the crankshaft rear seal, electric starting motor, and rear power take-off. It then explains how to use lifting tools to remove the flywheel housing and reinstall it, replacing seals and tightening bolts in a specific sequence and torque range. Similar instructions are provided for removing and installing just the rear power take-off components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals.
4. Disassembling the scavenge pump by removing O-rings, bearings, shafts, and gears.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412C engines. The summary is:
1. The document outlines the required tools and safety procedures for removing the cylinder head, which involves detaching hoses, bolts, and lifting the heavy part off.
2. Instructions are provided for installing the new cylinder head gasket and reattaching the cylinder head using lifting brackets and torqueing the bolts in a specific sequence.
3. The lifter group removal process involves using a special tool to pull out the lifters and springs from the bores. Reinstallation requires aligning new springs and pressing the lifter assemblies back into place
The document provides instructions for disassembling and assembling a recoil spring assembly. Key steps include:
1. Using a specialized tooling bench to securely hold the recoil spring assembly, which is under several tons of force.
2. Carefully removing a nut to release the spring tension before disassembling the recoil spring components.
3. Reassembling the recoil spring components and using the tooling bench to apply controlled compression for assembly. Proper centering and leveling of the assembly is critical.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
The document provides instructions for installing the crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes heating the ring gear to 300°C before installing it on the flywheel. It also details installing guide bolts and lifting brackets to position the flywheel, applying grease to the bolt threads, and torquing the bolts to secure the flywheel. Finally, it notes to check the flywheel runout after installation.
This document provides step-by-step instructions for disassembling the pump control and pump housing of a 329DL excavator. It lists 60 steps to remove components like bolts, seals, pins, plates, barrels and shafts. Cleaning is important before disassembly to prevent dirt from entering mechanisms. The right pump control has a proportional reducing valve not present on the left. Tools are required to remove some components like bearings.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified torques and clearances. Precautions are provided such as cleaning and lubricating parts during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling various components of a 651B wheel scraper model, including:
1. The engine transfer gear and retarder, with steps to remove gears, bearings, and housing pieces.
2. The transmission transfer gear, with steps to remove gears, bearings, pumps, and the governor.
3. The transmission governor, with identification of parts and steps to disassemble and reassemble the governor valve bodies.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...8foskkdjdkdm3e
This document provides instructions for removing and installing a cylinder head on Caterpillar 650B and 660B wheel tractors. It describes 17 steps to remove the cylinder head, which involves disconnecting hoses, harnesses, and removing bolts. 13 steps are listed to install the cylinder head, which includes cleaning surfaces, applying sealants, and torquing bolts in a specific sequence. The document also provides tools required and safety precautions for the job.
The document is a service repair manual that provides step-by-step instructions for disassembling the final drive components of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, carrier assembly, planetary gears, and separating the sprocket housing from the motor housing. Detailed illustrations accompany each step to show how to remove individual parts like seals, shafts, and bearings from within the final drive assembly. Special tools are listed that may be required for tasks like removing retaining rings.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436 BACKHOE LOADER 5KF
Configuration: 436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4.236 DIESEL ENGINE
Disassembly and Assembly
BACKHOE LOADERS POWER TRAIN
Media Number -SENR3133-01 Publication Date -01/12/1986 Date Updated -06/07/2010
SENR31330002
Rear Axle Group
SMCS - 3260-010; 3260-015; 3260-016
Remove And Install Rear Axle Group
START BY:
a. remove main drive shaft
b. remove rear wheels
1. Disconnect differential lock linkage (1).
2. Disconnect four brake linkages (2).
3. Remove bolts (3) that hold bracket (4) to the rear axle.
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3. 4. Position a suitable transmission jack underneath the rear axle. Remove two bolts from the drive
shaft flange.
5. Install support brackets (5) in place of the two bolts in the drive shaft flange.
6. Remove four mounting nuts and bolts (6) [both sides].
7. Lower the jack, and remove the rear axle (7). Weight of the rear axle is 450 kg (990 lb.).
NOTE: For installation of the rear axle, use the reverse order of Steps 1 through 7.
END BY:
a. install rear wheels
b. install main drive shaft
Disassemble Rear Axle Group
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4. START BY:
a. remove rear axle group
1. Drain the oil from the axle housings.
2. If possible, leave a tire on one end of the axle group, and use it as a platform to hold the axle
housing in the vertical position. If this is not possible, put the axle group in position on tooling
(A).
3. Fasten tooling (B) and a hoist to the axle housing as shown. Remove bolts (1) and the nuts.
Remove the axle housing from the differential case. Weight is 159 kg (350 lb.).
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5. 4. Put axle housing (2) in position on tooling (C).
5. RIGHT SIDE AXLE HOUSING ONLY - Loosen nut (4), and remove bolt (3). Slide lower
shaft (6) from the housing, and remove differential lock fork (5).
6. LEFT SIDE AXLE HOUSING ONLY - Remove bolts (8) and differential thrust block (7).
NOTE: From this point on, the axle housings are very similar. The right side axle housing only
will be shown for disassembly.
7. Remove nuts and bolts (10) to remove inner brake housing (9).
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6. 8. Remove inner disc (11), plate (12) and disc (13).
9. Remove brake actuator assembly (14).
10. Remove cotter pin (18) and pin (15) to remove lever shaft (16).
11. Disconnect springs (17), and separate the actuator halves (19).
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7. 12. Remove sun gear (20). Remove outer disc (21), plate (23) and disc (24). Remove brake torque
pin (22).
13. Remove lock (26) from the axle bolt. Remove outer brake housing (25).
14. Remove axle retainer bolt (28), washer (27) and shim (29). Remove planetary gear group (30).
15. If bearing (31) is to be removed, use tooling (D).
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8. 16. Straighten one end of retainer ring (32). Rotate the ring until a gear shaft can be removed.
17. Remove gear shaft (37). Remove washers (36) and gear assembly (33). Remove roller
bearings (34) and spacers (35) from the gear.
18. Rotate the axle housing on tooling (C) so the small end is up. Use a punch to unstake seal
retainer (39). Fasten tooling (B) to the axle hub. Remove axle (38) from the housing.
19. If seal retainer (39) and bearing (40) have to be removed, use tooling (E).
20. Remove bearing race (41) from the axle housing.
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9. 21. Remove bearing race (42) from the other end of the axle housing.
22. If ring gear (43) has to be removed, install tool (F) beneath the ring gear. Remove the axle
housing from tooling (C), and install the axle housing in a press with the small end up. Use a solid
rod to press on tool (F), and remove gear (43).
Assemble Rear Axle Group
1. If the ring gear was removed, put tool (A) in position on the ring gear as shown. Use a press and
a solid rod to push on tool (A) and the ring gear until the gear is seated in its bore. Check the gap
between the ring gear and housing with a feeler gauge to make sure the ring gear is seated.
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10. 2. Lower the temperature of bearing races (1) and (2). Install the races in both ends of the axle
housing. Make sure the bearing races are completely seated in their bores.
3. Put a new seal and retainer (4) in position on the axle shaft.
4. Heat bearing (3) to a temperature of 135°C (275°F), and install it on the axle shaft.
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11. 5. Fasten tooling (B) and a hoist to the axle shaft assembly. Put axle shaft assembly (5) in the axle
housing.
6. Stake the seal and retainer in four places around the axle housing as shown.
7. Install shaft (8) then spacer (10) in gear (6). Install roller bearings (7) around the shaft. Install
washers (9) on each end of the gear. The washers will hold the roller bearings in place. Grease or
oil will help hold the components in place. Remove shaft (8), and install the gear assembly in the
planetary gear group. Install shaft (8) through the planetary case and gear assembly.
8. Rotate retainer ring (11) into position, and bend the ends of the ring down.
9. Put planetary gear group (14) into position in the axle housing. Install shim (12), washer (15)
and retainer bolt (13). Tighten bolt (13) to a torque of 480 to 600 N·m (350 to 440 lb.ft.).
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12. 10. Put tooling (C) in position on the axle retainer bolt as shown. Lift the axle shaft up and down
to obtain bearing end play. Subtract original shim thickness from the reading obtained. Use the
correct amount of shims or shim to obtain zero end play.
11. Install axle bolt lock (17). It may be necessary to loosen or tighten the axle bolt so the lock
slides freely over the bolt. Make sure the bolt keeps its original torque. See Step 9.
12. Install outer brake housing (16).
NOTE: Prior to installation of the sun gear and brake discs and plates, it will be necessary to
obtain the differential pre-load adjustment if any of the following parts have been damaged and
new parts installed.
a. Right side axle housing.
b. Planetary ring gear.
c. Outer brake housing.
d. Inner brake housing.
e. Rear axle center housing.
13. The differential pre-load adjustment will be made on the left side axle housing only.
14. Install the inner brake housing in the axle housing without its bearing race or shim. Tighten the
nuts and bolts until the housing is completely seated.
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13. 15. Install tool (D) on the inner brake housing. Use a feeler gauge to measure the gap. This
dimension will determine the shim thickness for the differential pre-load.
16. Remove the inner brake housing from the axle housing.
17. Put the correct assembly shims (19) in the bore of the inner brake housing. Lower the
temperature of bearing race (18), and install it in the brake housing. Make sure the bearing race is
completely seated in its bore. See Shim Chart in Specifications.
18. Install brake torque pin (21). Install outer brake disc (24), plate (22) and disc (23). Install sun
gear (20).
19. Put shaft lever (25) in position between the brake actuator links. Install pin (26) and cotter pin
(28). Connect brake actuator halves (29) with springs (27).
20. Install brake actuator assembly (30) in the axle housing. Install nut (31) to hold it in place.
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14. 21. Install inner disc (34), plate (33) and disc (32).
22. Make sure the brake discs, plates and brake actuator are centered. Put inner brake housing (35)
in position, and install nuts (37) and bolts (36) that hold it. Tighten the nuts to a torque of 98 to
102 N·m (72 to 90 lb.ft.).
23. Install differential lock fork (39) and shaft (41). Put bolt (38) in alignment with hole (40) in the
shaft. Tighten nut (37).
24. Install differential thrust block (42), and install bolt (43).
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15. 25. Put axle housings (44) in position with tooling (B) and a hoist. Install bolts and nut (45).
Tighten the bolts and nuts to a torque of 149 to 210 N·m (110 to 155 lb.ft.).
START BY:
a. install rear axle group
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436 BACKHOE LOADER 5KF
Configuration: 436 SERIES II BACKHOE LOADER 5KF00806-UP (MACHINE) POWERED BY 4.236 DIESEL ENGINE
Disassembly and Assembly
BACKHOE LOADERS POWER TRAIN
Media Number -SENR3133-01 Publication Date -01/12/1986 Date Updated -06/07/2010
SENR31330003
Differential (Rear)
SMCS - 3258-015; 3258-016
Disassemble Differential
START BY:
a. remove left side axle housing only *
*
See Disassemble Rear Axle group.
1. Remove differential case (1) from the axle housing with a hoist. Weight is 36 kg (80 lb.).
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17. 2. Remove retainer ring (2), and remove differential lock group (3).
3. Separate washer (5), coupling (7), spring (4) and adapter (6) to disconnect differential lock
group.
4. Use tooling (A) to remove large bearing cone (8) from the differential case.
5. Remove small bearing cone (9) from the differential case with tooling (B).
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18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. 6. Put identification (location marks) on the differential case halves.
7. Remove bolts (10) to separate the differential case halves.
8. Remove bushing (11) from the differential case halve.
9. Remove gear assembly (12). Remove washer (13) from the gear assembly. Remove spider
assembly (14) from the differential case half.
10. Remove washers (16) and gears (15) from the spider assembly.
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