SlideShare a Scribd company logo
1 of 115
Download to read offline
Cerrar SIS
Cambiar configuración del producto o de la pieza
Modelo:  3406 GEN SET ENGINE 75Z
Anterior Siguiente  Ir a:
Page 1 of 1
07/01/2012https://sis.cat.com/sisweb/sisweb/commonsearch/header_frame.jsp?ThreeFrame=Product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Automatic Timing Advance
SMCS - 1272-11 ; 1272-12 ; 1272-15 ; 1272-16
Remove Automatic Timing Advance
Ver imagen
1. Remove nuts (1), cover (2) and the gasket from the timing gear cover.
Ver imagen
2. Remove bolts (3), washer (4) and automatic timing advance (5) from the engine.
Install Automatic Timing Advance
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Remove plug (1) from the fuel injection pump housing.
Ver imagen
2. Time the fuel injection pump by turning the camshaft until the notch in the camshaft is in alignment
with the hole in the fuel injection pump housing. Install tool (A) through the housing and into the notch
of the camshaft.
3. Use tool (B) and put the engine at top center compression. See TESTING AND ADJUSTING.
Ver imagen
4. Put automatic timing advance (2) in position on the drive shaft for the fuel injection pump.
Ver imagen
Page 2 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
5. Install washer (5) and bolts (4) that hold the automatic timing advance in place. Tighten bolts (4) in
the following sequence.
a) Tighten bolts (4) evenly to a torque of 35 N·m (25 lb.ft.).
b) Tighten bolts (4) evenly to a torque of 70 N·m (50 lb.ft.).
c) Tighten bolts (4) evenly to a final torque of 135 ± 7 N·m (100 ± 5 lb.ft.).
6. Install gasket (6) and cover (3) on the front cover.
7. To check for correct engine timing see INSTALL FUEL INJECTION PUMP HOUSING AND
GOVERNOR.
Disassemble Automatic Timing Advance
START BY:
a) remove automatic timing advance
Ver imagen
1. Remove retainer ring (2). Remove gear (1) from flange.
Ver imagen
Page 3 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
2. Remove springs (3) and counterweights (4) from the flange.
3. Remove slides from dowels on the flange.
Assemble Automatic Timing Advance
Ver imagen
1. Install slides (2) on the dowels of flange (3).
2. Put clean SAE 30 oil on the slides and counterweights. Install the counterweights (1) on the flange.
Ver imagen
3. Install springs (4).
4. Install the gear on the flange assembly. Install retainer ring (5) that holds the gear to the flange
assembly.
END BY:
a) install automatic timing advance
Page 4 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:43:02 EST 2012
Page 5 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Transfer Pump
SMCS - 1256-11 ; 1256-12 ; 1256-15 ; 1256-16
Remove Oil Transfer Pump
Ver imagen
NOTE: Put plugs or caps in all fuel line openings.
1. Disconnect fuel supply line (2) and fuel pressure line (1) from fuel transfer pump (3).
Ver imagen
2. Remove two bolts (4) that fasten the fuel transfer pump to the governor drive housing. Remove the
fuel transfer pump.
3. Remove the O-ring seal from the transfer pump and remove the gasket from between the governor
drive housing and transfer pump.
Install Fuel Transfer Pump
1. Clean the contact surfaces of the transfer pump and the governor drive housing.
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
2. Install new gasket (1) between fuel transfer pump (2) and governor drive housing. Install an O-ring
seal on the transfer pump and put the pump in position on the housing. Install the two bolts that fasten
the pump to the housing.
Ver imagen
3. Connect fuel pressure line (3) and fuel supply line (4) to the transfer pump.
Disassemble Fuel Transfer Pump
Ver imagen
START BY:
a) remove fuel transfer pump
Ver imagen
Page 2 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Remove bolts (1). Remove cover (2) from the fuel transfer pump.
Ver imagen
2. Remove bolt (3). Remove gasket, spring and plunger from under bolt.
3. Remove gear (4).
4. Remove shaft assembly (5).
Ver imagen
5. Remove O-ring seal (7) from body assembly.
6. Install a 5/16"-18 NC forged eyebolt (6) in the plug. Remove plug (8) and O-ring seal. Remove the O-
ring seal from the plug.
Ver imagen
Page 3 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
7. Remove valve assembly (9).
Ver imagen
8. Remove two lip seals (10) from the body assembly.
Ver imagen
9. Remove two bearings (11) from the body assembly with tooling (A).
Assemble Fuel Transfer Pump
Ver imagen
Ver imagen
Page 4 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Install bearings in body (1) with tooling (A). Install bearing on gear end of body to a depth of 0.76 ±
0.51 mm (.03 ± .02 in.) below the surface of the body. Install the bearing on the opposite end of the body
even with the outside surface of the counterbore.
Ver imagen
2. Put 8H5137 Permatex #2 Form-A-Gasket on the outside diameter of the two seals. Use tooling (A)
and install the first seal with the lip of the seal toward the bearings and 10.31 ± 0.25 mm (.406 ± .10 in.)
below the outside surface of the body assembly. Use tooling (A) and install the second seal with the lip
of the seal away from the bearings and even with the outside surface of the body assembly. Put a small
amount of clean fuel on the lip of the seals.
Ver imagen
3. Install the valve assembly in the body assembly with tooling (A) to a depth of 14.5 ± 0.5 mm (.57
± .02 in.).
Ver imagen
Page 5 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
4. Install O-ring seal (3) on the plug. Install a 5/16"-18 NC forged eyebolt (2) in the plug. Put a small
amount of clean diesel fuel on the O-ring seal and install plug (4) in the body assembly. Make sure plug
is even with the surface of the body.
Ver imagen
5. Install O-ring seal on the body assembly.
6. Put a small amount of clean diesel fuel on the lip seals. Put tool (B) in position on shaft assembly.
Install shaft assembly (5) in the body assembly.
Ver imagen
7. Install gear (7).
8. Put 8H5137 Permatex #2 Form-A-Gasket on the body assembly surface that makes contact with the
cover. Install cover (6).
NOTICE
Do not allow the sealant to enter into the pump.
Page 6 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
9. Shaft assembly must turn by hand after cover is installed.
Ver imagen
10. Install plunger (8), spring (9), gasket (11) and plug (10) in body assembly. Tighten plug to a torque
of 37 ± 4 N·m (27 ± 3 lb.ft.).
END BY:
a) install fuel transfer pump
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:44:42 EST 2012
Page 7 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Lines
SMCS - 1252-11 ; 1252-12
Remove Fuel Injection Lines
Ver imagen
Ver imagen
1. Remove nuts (1) and the bolts that hold fuel lines (2) in place on the engine.
2. Use tool (A) and remove fuel injection lines (2) from the fuel injection pump and cylinder head.
3. Put plugs or caps on all fuel line opening.
Install Fuel Injection Lines
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 2Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Put fuel injection lines (2) in position on the cylinder head and fuel injection pump. Use tool (A) and
tighten the fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.).
2. Install the bolts and nuts (1) that hold fuel injection lines (2) in place on the engine.
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:45:18 EST 2012
Page 2 of 2Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Lines
SMCS - 1252-11 ; 1252-12
Remove Fuel Injection Lines
Ver imagen
Ver imagen
1. Remove nuts (1) and the bolts that hold fuel lines (2) in place on the engine.
2. Use tool (A) and remove fuel injection lines (2) from the fuel injection pump and cylinder head.
3. Put plugs or caps on all fuel line opening.
Install Fuel Injection Lines
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 2Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Put fuel injection lines (2) in position on the cylinder head and fuel injection pump. Use tool (A) and
tighten the fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.).
2. Install the bolts and nuts (1) that hold fuel injection lines (2) in place on the engine.
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:45:18 EST 2012
Page 2 of 2Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Pumps
SMCS - 1251-11 ; 1251-12 ; 1251-15 ; 1251-16
Remove Fuel Injection Pumps
Ver imagen
START BY:
a) remove fuel lines
Ver imagen
1. Remove the bolts, clamps and service meter (1) from the accessory drive housing.
Ver imagen
2. Remove the bolts, stop (3), spacer (2) and the gasket from the accessory drive housing.
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
3. Install stop (3) without the spacer and the gasket and install two 5/16"-18 NC bolts.
Ver imagen
4. Remove bolt (5) and disconnect linkage (4) from the lever on the governor housing.
Ver imagen
5. Remove felt washer (6) from the fuel injection pump.
Ver imagen
Page 2 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
6. Use tooling (A) and remove the bushing from the fuel injection pump.
Ver imagen
7. Remove seal (7) from the fuel injection pump.
Ver imagen
8. Move lever (9) forward to move the rack to the center position and use tool (B) and remove fuel
injection pump (8) from the fuel injection pump housing.
Install Fuel Injection Pumps
Ver imagen
Page 3 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Put the groove of barrel (2) in alignment with the slot of the gear segment (the slot is on the opposite
side of the gear segment teeth).
2. Move lever (3) forward to move the rack to the center position.
3. Look inside the bore of the injection pump housing to find the dowel. Put groove of the barrel in
alignment with the dowel and put the injection pump straight down into the bore.
4. Use tool (A) and install fuel injection pump (1) in the fuel injection pump housing.
Ver imagen
5. Inspect for wear or damage and make a replacement if necessary of seal (4).
6. Put seal (4) in position on the fuel injection pump.
Ver imagen
NOTICE
The fuel rack must be in the center position before the correct
installation of an injection pump is possible.
Page 4 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
7. Install bushing (5) that holds the fuel injection pump in the fuel injection housing. If the fuel injection
pump is in the correct position, bushing (5) will turn into the fuel injection housing by hand until the top
of the bushing is even with the fuel pump housing.
8. Use tool (B) and tighten bushing (5) to a torque of 200 ± 13 N·m (150 ± 10 lb.ft.).
Ver imagen
9. Put felt washer (6) in position on the fuel injection pump.
10. After each pump has been installed, check total rack travel to make sure each pump has been
installed correctly. See TESTING AND ADJUSTING.
Ver imagen
11. Connect linkage (7) to the lever on the governor housing.
Ver imagen
Page 5 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
12. Remove stop (8) from the accessory drive housing.
Ver imagen
13. Install spacer (9), the gasket and stop (8) on the accessory drive housing.
Ver imagen
14. Install service meter (10), the clamps and the bolts on the accessory drive housing.
END BY:
a) install fuel lines
Disassemble Fuel Injection Pumps
START BY:
a) remove fuel injection pumps
Page 6 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Pull plunger (7), washer (6) and spring (5) out of barrel (4).
2. Remove washer (6) from plunger (7).
3. Remove ring (3) and make a separation of barrel (4) from bonnet (1).
4. Remove check valve (9), seat (8) and spring (2) from bonnet (1). If the check valve assembly is
disassembled, do not mix the parts with parts from another check assembly.
Assemble Fuel Injection Pumps
Ver imagen
NOTICE
Be careful when the injection pumps are disassembled. Do not damage
the surfaces of the plungers, barrels and bonnets. Any scratches will
cause leakage inside the fuel injection pump. The plunger and barrel
for each pump are made as a set. Do not put the plunger of one pump
in the barrel of another pump. If one part has wear, install a complete
new pump assembly. Be careful when the plunger is put into the bore
of the barrel.
NOTICE
Do not remove the gear from the plunger. The gear and plunger are
assembled and adjusted at the factory.
Page 7 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Put spring (7), seat (9) and check valve (5) into position in bonnet (8).
2. Install bonnet (8) on barrel (4) and install ring (6) to hold them together. Do not slide bonnet (8)
across barrel (4) because the check valve assembly in the bonnet can cause damage to the face of barrel
(4).
3. Install spring (3) on barrel (4).
4. Install washer (2) on plunger (1) with the flat side toward the gear on the plunger.
5. Install plunger (1) in barrel (4) until washer (2) is engaged in the spring.
END BY:
a) install fuel injection pumps
NOTICE
Put clean fuel oil on all parts during assembly.
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:47:18 EST 2012
Page 8 of 8Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Pump Housing And Governor
SMCS - 1286-11 ; 1286-12
Remove Fuel Injection Pump Housing And Governor
START BY:
a) remove fuel lines
NOTE: The photographs were taken with a Woodward Governor.
Ver imagen
1. Remove fuel lines (1) from the engine.
Ver imagen
2. Disconnect tube assembly (3) and wires (2) from the governor.
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
3. Remove the bolts, the clamps and service meter (4) from the accessory drive housing.
Ver imagen
4. Remove bolts (5) that hold the fuel injection pump housing to the accessory drive housing.
Ver imagen
5. Fasten strap (7) and a hoist to fuel injection pump housing and governor (6).
6. Remove bolts (8) and fuel injection pump housing and governor (6) from the engine. The weight of
the fuel injection pump housing and governor is 39 kg (87 lb.).
Ver imagen
Page 2 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
7. If necessary remove seals (9) from the fuel injection pump housing.
Install Fuel Injection Pump Housing And Governor
Ver imagen
1. Use tool (A) and put engine at top center compression stroke. See TESTING AND ADJUSTING.
Ver imagen
2. Remove nuts (1) and cover (2) from the automatic timing advance.
Ver imagen
3. Loosen four bolts (2) that hold the automatic timing advance to the drive shaft for the fuel injection
Page 3 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
pump.
Ver imagen
4. Remove plug (3) from the fuel injection pump housing.
Ver imagen
5. Time the fuel injection pump by turning the camshaft until the notch in the camshaft is in alignment
with the hole in the fuel injection pump housing. Install tool (B) through the housing and into the notch
of the camshaft.
Ver imagen
6. Inspect for wear or damage and make a replacement if necessary of seals (4).
7. Put seals (4) in position on the fuel pump housing.
Ver imagen
Page 4 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
8. Fasten strap (6) and a hoist to fuel injection pump housing and governor (5).
9. Install gasket (7) and fuel injection pump housing and governor (5) on the accessory drive housing
and engine block with the bolts that hold it.
Ver imagen
10. Tighten bolts (8) of automatic timing advance (9) in the following sequence.
a) Tighten bolts (8) evenly to a torque of 35 N·m (25 lb.ft.).
b) Tighten bolts (8) evenly to a torque of 70 N·m (50 lb.ft.).
c) Tighten bolts (8) evenly to a final torque of 135 ± 7 N·m (100 ± 5 lb.ft.).
Ver imagen
11. To check for correct engine timing follow the steps below.
a) Remove tool (B) from the fuel pump housing and the bolt from the flywheel.
Page 5 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
b) Turn the flywheel counterclockwise (as seen from the front of the engine) two complete revolutions.
c) If the engine is in correct timing, tool (B) can be installed in the notch of the camshaft in the fuel
injection pump housing and the bolt can be installed in the flywheel.
d) If tool (B) and the bolt can not be correctly installed, the timing is not correct and Step 11 must be
repeated.
NOTE: The flywheel can be out of alignment ± 1° and still be in correct timing.
Ver imagen
12. Remove tool (B) and install plug (10) in the fuel injection pump housing.
13. Install service meter (11) on the accessory drive housing with the clamps and bolts.
Ver imagen
14. Install gasket (13) and cover (12) to the front cover.
Ver imagen
Page 6 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
15. Connect tube assembly (14) and wires (15) to the governor.
Ver imagen
16. Install fuel lines (16) to the block and fuel injection pump housing.
END BY:
a) install fuel lines
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:47:45 EST 2012
Page 7 of 7Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Pump And Governor Drive
SMCS - 1288-11 ; 1288-12 ; 1288-15 ; 1288-16
Remove Fuel Injection Pump And Governor Drive
START BY:
a) remove automatic timing advance
b) remove fuel injection pump housing and governor
c) remove fuel transfer pump
d) remove service meter
Ver imagen
1. Remove four bolts (1) and the retainer that hold the fuel injection pump and governor drive to the
timing gear plate.
Ver imagen
2. Remove injection pump and governor drive (2) and the gasket from the front cover.
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Install Fuel Injection Pump And Governor Drive
1. Clean the contact surfaces of the fuel injection pump and governor drive and the front cover.
2. Install a new gasket between the fuel injection pump and governor drive and the front cover.
Ver imagen
3. Put the injection pump and governor drive (1) in position in the timing gear.
Ver imagen
4. Install retainer (2) and the four bolts that hold injection pump and governor drive to timing gear plate.
END BY:
a) install fuel injection pump housing and governor
b) install automatic timing advance
c) install service meter
d) install fuel transfer pump
Disassemble Fuel Injection Pump And Governor Drive
Ver imagen
Page 2 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
START BY:
a) remove fuel injection pump and governor drive
Ver imagen
1. Remove the shaft (2) from housing (1).
Ver imagen
2. Remove O-ring seal (3) and retainer ring (4) from shaft (2).
Ver imagen
3. Use a press and tool (A) to remove bearing (5) from the shaft.
Assemble Fuel Injection Pump And Governor Drive
Page 3 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Heat bearing (2) to 135°C (275°F) and install on it shaft (1). Install the bearing until it makes contact
with the shoulder on the shaft.
Ver imagen
2. Install retainer ring (3) that holds the bearing on the shaft. Install the O-ring seal on the shaft.
Ver imagen
3. Install the shaft assembly in housing (4) as shown.
END BY:
a) install fuel injection pump and governor drive
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:48:13 EST 2012
Page 4 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Page 5 of 5Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Governor (Woodward)
SMCS - 1264-11 ; 1264-12 ; 1264-15 ; 1264-16
Remove Governor (Woodward)
Ver imagen
1. Remove the bolt and nut and disconnect linkage (1) from the governor.
2. Disconnect tube assembly (3) and wires (2) from the governor.
Ver imagen
3. Remove nuts (5), governor (4) and the gasket from the governor drive housing.
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
4. Remove coupling (6) from the governor drive.
Install Governor (Woodward)
Ver imagen
1. Install coupling (1) on the gear in the governor drive.
Ver imagen
2. Make sure bushing (3) is in correct alignment with the coupling in the governor drive and install the
gasket and governor (2) on the governor drive.
Ver imagen
Page 2 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
3. Connect linkage (5), wires (4) and tube assembly (6) to the governor.
Disassemble Governor (Woodward)
Ver imagen
START BY:
a) remove governor
Ver imagen
1. Remove screws (2) and motor (1) from the governor.
2. Remove clutch assembly (4) and screw (3) from the governor.
Ver imagen
Page 3 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
3. Remove bolts (6), cover assembly (5) and the gasket from the case assembly.
Ver imagen
4. Remove spring (7) from the seat.
Ver imagen
5. Remove pin (9) and lever (8) from the spring assembly and the link assembly.
Ver imagen
6. Remove two bolts (13), shafts (11) and (12) and lever (10) from the case assembly.
Ver imagen
Spring force is present behind cover assembly (5). To prevent possible
personal injury, carefully loosen all bolts slowly and evenly to decrease
spring force.
Page 4 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
7. Remove nut (16), seat (14) and strut (15) from lever (10).
8. Remove pin (17) from lever (10).
Ver imagen
9. Remove two blocks (19), the pin and washers (18) from the link assembly.
Ver imagen
10. Loosen bolt (21) and remove lever (20) from the shaft.
Ver imagen
Page 5 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
11. Remove adjusting sleeves (24) and (25), the two washers, spring (22), lever (26) and link assembly
(23) from the case assembly.
Ver imagen
12. Remove cotter pin (27) and shaft (28) from lever (26).
Ver imagen
13. Remove nut (32), spacer (29), bolt (30) and shaft assembly (31) from link assembly (23).
Ver imagen
14. Remove nut (33), the washers and the piston stop from the case assembly.
Ver imagen
Page 6 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
15. Remove power piston (34) from the case assembly.
Ver imagen
16. Use tool (A) and remove snap ring (35). Remove spring seat (36), springs (37) and piston (39) from
power piston (38).
Ver imagen
17. Remove spring assembly (40) from the ballhead assembly.
Ver imagen
18. Remove nut (41) from the valve plunger.
Ver imagen
Page 7 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
19. Use a screwdriver to hold valve plunger (43) and remove spring seat (42).
NOTE: Count the number of turns for assembly purposes.
Ver imagen
20. Remove race (44), the bearing and the race from the valve plunger.
Ver imagen
21. Use tool (A) and remove the snap ring and ballhead (45) at the same time.
Ver imagen
Page 8 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
22. Carefully remove cover (46) from the ballhead.
NOTE: If the cover is damaged in any way it must be replaced.
Ver imagen
23. Remove pins (48) and flyweights (47) from the ballhead.
Ver imagen
24. Remove drive cup (49) from ballhead (45).
Ver imagen
25. Remove bearing (50) from ballhead (45).
Ver imagen
26. If necessary, remove spring (51) from ballhead (45).
Page 9 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
27. Remove bolts (54) that hold base (52) to case assembly (53).
Ver imagen
28. Hold case assembly (53) and base (52) together and turn them so the case assembly is on the top as
shown.
29. Remove case assembly (53) from base (52).
Ver imagen
30. Remove valve assembly (56) from the case assembly.
31. If necessary, remove plug (55) from the case assembly. Mark its location for assembly purposes.
Plugs are used for governor rotation and must be installed back into their original position.
Ver imagen
Page 10 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
32. Remove pilot valve bushing (57), idler gear (60) and seal (59) from the base.
33. If necessary, remove plug (58) from the base. Mark the location of plug (58) for assembly purposes.
It must be installed back in its original location.
Ver imagen
34. Use tool (A) and remove snap ring (63) from pilot valve bushing (57).
35. Remove bushing (62) and pilot valve plunger (61) from pilot valve bushing (57).
Assemble Governor (Woodward)
Ver imagen
Ver imagen
Page 11 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
1. Check the seal on plug (1) for wear or damage and make a replacement if necessary.
2. Plug (1) is used for governor rotation and must be installed back into its original location. Install plug
(1) into base (2).
3. Check seal (3) for wear or damage and make a replacement if necessary.
4. Install seal (3) on base (2) as shown.
Ver imagen
5. Install pilot valve plunger (5), bushing (6) and use tool (A) to install snap ring (7) in pilot valve
bushing (4).
Ver imagen
6. Install pilot valve bushing (4) and idler gear (8) in base (2) as shown.
Ver imagen
7. Put washer (10) in position on valve (11) and install valve (11) in case assembly (9).
Page 12 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
8. Check the seal on plug (12) for wear or damage and make a replacement if necessary.
9. Plug (12) is used for governor rotation and must be installed back in its original location. Install plug
(12) in the case assembly.
Ver imagen
10. Put case assembly (9) in position on base (2).
Ver imagen
11. Hold the case assembly and base together and turn them around. Install three bolts (13) that hold the
base to the case assembly.
Ver imagen
Page 13 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
12. Put spring (14) in position on ballhead (15) with the tang end of the spring up as shown. Make an
alignment and bend the end of the spring (not shown) in the groove (slot) of the ballhead (not shown).
Make sure the spring is even (flush) with the outside surface of the ballhead to prevent movement of the
spring end when the cover is installed.
Ver imagen
13. Install bearing (16) in ballhead (15). Make sure the red die side of the bearing is toward the ballhead.
Ver imagen
14. Put drive cup (17) in position on ballhead (15). Make sure the tang of the spring fits in the groove
(slot) of the drive cup.
15. Move the cup drive and the ballhead from stop to stop for correct movement.
Ver imagen
Page 14 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
16. Put flyweights (18) in position on the ballhead and install pins (19) that hold the flyweights in place.
Ver imagen
17. Make sure cover (20) is not damaged. Install ballhead (15) in cover (20) until the lip of the cover is
even with the outside surface of the ballhead.
18. After the ballhead assembly is completed, make the following final checks.
a) The flyweights should pivot freely.
b) Move the ballhead slightly with your fingers and let go. If the spring tang is correctly installed in the
groove (slot) of the drive cup, the ballhead will move back into its original position.
Ver imagen
19. Put ballhead (15) in position on pilot valve bushing (4) and use tool (A) to install the snap ring that
holds the ballhead in place.
Ver imagen
Page 15 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
20. Install race (23), bearing (22) and race (21) in the ballhead.
Ver imagen
21. Install spring seat (24) on pilot valve plunger (5). Use a wrench or 1P87 Adjusting Wrench to hold
the spring seat and a screwdriver to center the pilot valve plunger. For the correct centering adjustment
of the pilot valve plunger, see TESTING AND ADJUSTING.
Ver imagen
22. After pilot valve plunger has been centered, install locknut (25) and tighten it to a torque of 8 N·m
(70 lb.in.).
23. Install spring assembly (26) on the ballhead.
Ver imagen
Page 16 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
24. Install spring (28), piston (29), spring (30), spring seat (31) and use tool (A) to install snap ring (32)
in power piston (27).
Ver imagen
25. Put power piston (27) in position in the case assembly as shown.
Ver imagen
26. Install piston stop (28) in the case assembly as shown and install the washers and the nut that hold it.
Ver imagen
27. Put lever assembly (30) in position on link assembly (29). Install the bolt, spacer (31) and nut (32).
Ver imagen
Page 17 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
28. Install lever (35) on shaft (34). Install cotter pin (33) that hold the lever and the shaft together.
Ver imagen
29. Put spring (36) on shaft (34). Make sure spring end (37) is installed in the hole in lever (35).
30. Put link assembly (29) and lever (35) in position in the case assembly.
31. Install washers (38) and (40) on adjusting sleeves (39) and (41).
32. Install adjusting sleeves (39) and (41) in the case assembly that hold the lever and the link assembly.
Ver imagen
33. Put lever (42) in position on the shaft and tighten bolt (45).
34. Install the pin, two washers (44) and two blocks (43) on link assembly (29) as shown.
Ver imagen
Page 18 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
35. Install pin (47) in lever (46) with the hole in the pin as shown.
Ver imagen
35. Install strut (48) in lever (46).
Ver imagen
36. Install seat (49) on strut (48) as shown.
Ver imagen
37. Install nut (50) on the strut.
Page 19 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
38. Lift link assembly (29) and put lever (46) in position in the case assembly. Make sure blocks (43) are
installed in the grooves (slots) of the lever.
Ver imagen
39. Put shafts (51) and (52) in position in the case assembly that holds lever (46) in place.
Ver imagen
40. Install bolts (53) that hold the shafts in place.
Ver imagen
Page 20 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
41. Put lever (55) with the 45° notch up in position with the forks of lever (55) between pin (54) and the
lever between the two washers. Put the opposite end of lever (55) on the spring assembly. Install pin
(56) that holds lever (55) to the spring assembly and bend it to hold it in place.
Ver imagen
42. Put gasket (59) and spring (58) in position on the case assembly and install cover assembly (57).
Ver imagen
43. Install clutch assembly (62), screw (61) and motor (60) on the governor. For the correct governor
adjustment see TESTING AND ADJUSTING.
END BY:
a) install governor
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:48:39 EST 2012
Page 21 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Page 22 of 22Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Governor Drive Housing (Woodward)
SMCS - 1288-11 ; 1288-12 ; 1288-15 ; 1288-16
Remove Governor Drive Housing (Woodward)
START BY:
a) remove governor
Ver imagen
NOTE: The rack extension is connected to the lever on governor drive housing (2). Carefully remove
the governor drive housing.
1. Remove bolts (1), governor drive housing (2) and the gasket from the fuel injection pump housing.
Ver imagen
2. Remove bolts (4) and support (3) from the fuel injection pump housing.
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
3. Remove gear (5) from support (3).
Ver imagen
4. If necessary remove dowels (7) and bearing (6) from support (3).
Install Governor Drive Housing (Woodward)
Ver imagen
Ver imagen
1. Use tool group (A) and install dowels (1) in support (2) 3.81 ± 0.508 mm (.15 ± .02 in.) above the
outside surface.
2. Remove plug (3) from support (2) so that bearing (4) can correctly be installed.
3. Use tool group (A) and install bearing (4) even with the outside surface of support (2) and the oil
Page 2 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
supply hole in the bearing centered in the hole of the support.
4. Install plug (3) in support (2) and tighten the plug to a torque of 4.5 ± 0.6 N·m (40 ± 5 lb.in.).
Ver imagen
5. Put gear (5) into position in support (2) as shown.
Ver imagen
6. Put support (2) in position on fuel injection pump housing and install the bolts.
Ver imagen
7. Put gasket (8) and governor drive housing (9) in position on the fuel injection pump housing. Make
sure rack extension (6) is installed in the fork of lever (7).
END BY:
a) remove governor
Disassemble Governor Drive Housing (Woodward)
Page 3 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
START BY:
a) remove governor drive housing
Ver imagen
1. Loosen nut (3) and remove lever (1) and the key from the shaft.
2. If necessary, remove linkage (4) from lever (1).
3. Remove stud (2) from the shaft.
Ver imagen
4. Remove bolt (8) and plate (7) from the governor drive housing.
5. Remove the wire, bolt (5) and cover (6) from the governor drive housing.
Ver imagen
6. Remove switch (9) from the governor drive housing.
Page 4 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
7. If necessary, remove lock (11) and nut (10) from switch (9).
Ver imagen
8. Remove pin (12) and, if necessary, dowel (13) from the governor drive housing.
Ver imagen
9. Bend lock (17) away from bolts (16) and remove bolts (16), shaft (14) and plate (15) from the
governor drive housing.
Ver imagen
Page 5 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
10. Remove ring (18) from the shaft.
Ver imagen
11. Move lever (22) away from the spring so it is disconnected from sleeve (21).
12. Turn shaft (19) so bolt (20) can be seen for removal as shown. Remove bolt (20).
Ver imagen
13. Remove shaft (19), sleeve (21), spring (23) and lever (22) from the governor drive housing.
Ver imagen
14. Bend lock (26) away from bolts (25) and remove bolts (25) and plate (24) from lever (22).
Ver imagen
Page 6 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
15. If necessary, remove bearings (27) and dowel (28) from the governor drive housing.
Ver imagen
16. If necessary remove seals (30) and bearings (29) from the governor drive housing.
Assemble Governor Drive Housing (Woodward)
Ver imagen
Ver imagen
1. Use tool group (A) and install bearing (3) in the governor drive housing to a diameter of 72.14 mm
(2.84 in.) from the inside face of counterbore (1) to inside face of bearing (3). Make sure the bearing is
pushed on the stamped side only.
2. Use tool group (A) and install bearing (5) in the governor drive housing to a dimension of 130.56 mm
Page 7 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
(5.14 in.) from outside surface (2) of the governor drive housing to inside face of bearing (5). Make sure
the bearing is pushed on the stamped side only.
3. Install dowel (6) in the goveror drive housing to a dimension of 28.45 mm (1.12 in.) from inside
surface (4) of the governor drive housing to the end of dowel (6).
Ver imagen
4. Use tool group (A) and install bearing (7) in the governor drive housing to a dimension of 13.46 mm
(.53 in.) from the inside face of counterbore (1) (see picture B65771X1) to the inside face of bearing (7).
Make sure the bearing is pushed on the stamped side only.
5. Use tool group (A) and install bearing (10) in the governor drive housing to a dimension of 14.73 mm
(.58 in.) from outside surface (2) of the governor drive housing to inside face of bearing (10). Make sure
the bearing is pushed on the stamped side only.
6. Use tool group (A) and install seal (8) with the lip toward the inside as shown to a dimension of 1.27
mm (.05 in.) from the inside face of counterbore (1) (see picture B65771X1) to inside face of seal (8).
7. Use tool group (A) and install seal (9) with the lip toward the inside as shown to a dimension of 2.032
mm (.08 in.) from outside surface (2) of governor drive housing to inside face of seal (9).
8. After seals (8) and (9) have been installed, put clean engine oil on the lips of the seals.
Ver imagen
9. Put plate (14) in position on lever (11) and install lock (13) and bolts (12) as shown.
10. Bend lock (13) against the flat side of the bolts as shown.
Ver imagen
Page 8 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
11. Put spring (16) in position on sleeve (15) and make an alignment of the bolt holes as shown.
12. Put sleeve (15) and lever (11) in position in the governor drive housing and install shaft (17) as
shown.
Ver imagen
13. Make an alignment of the bolt holes in the spring, the sleeve and the shaft and install the washer and
bolt (18).
Ver imagen
14. Turn shaft (17) until lever (11) can be connected to sleeve (15).
Ver imagen
Page 9 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
15. Install ring (19) on the shaft.
Ver imagen
16. Put shaft (20) and plate (21) in position in the governor drive housing. Make sure dowel (6) is in the
notch of plate (21).
Ver imagen
17. Install lock (23) and bolts (22) that hold the plate to the shaft.
18. Bend lock (23) against the flat side of bolts (22) as shown.
Ver imagen
Page 10 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
19. Install pin (24) in the governor drive housing to a dimension of 1.575 mm (.062 in.) above the
outside surface.
Ver imagen
20. Install pin (25) in the governor drive housing with the chamfered end installed first and the collar
end last.
Ver imagen
21. Install lock (28) and nut (27) on switch (26).
22. Install switch (26) in the governor drive housing.
Ver imagen
Page 11 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
23. Install cover (29) and bolt (30) in the governor drive housing.
Ver imagen
24. Install plate (34) and the bolt on the governor drive housing.
25. Install linkage (32) on lever (31).
26. Install the key and lever (31) on shaft (17) as shown.
27. Install stud (33) on the shaft.
28. See TESTING AND ADJUSTING for the correct governor drive adjustment.
END BY:
a) install governor drive housing
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:49:20 EST 2012
Page 12 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Governor (Hydramechanical)
SMCS - 1264-15 ; 1264-16
Disassemble Governor (Hydramechanical)
Ver imagen
Ver imagen
1. Remove the bolt, cover (1) and the gasket from the housing assembly.
2. Remove the bolts, nuts, covers (3) and the gaskets from plate assembly (2).
3. Remove the bolts, plate assembly (2) and the gasket from the cover assembly.
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
4. Remove idle screw (4), bolt (6), cover assembly (7) and gasket (8) from housing assembly (5).
Ver imagen
5. Remove strainer assembly (10) and insulator (9) from cover assembly (7).
Ver imagen
6. Bend locks (12) and (15) away from bolts (11) and (16).
7. Remove bolts (11) and (16) and remove levers (13) and (14) from shaft (17).
8. Remove shaft (17) from cover assembly (7).
Ver imagen
Page 2 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
9. Remove seals (18) and (19) from cover assembly (7).
Ver imagen
10. Remove bearings (20) and (21) from cover assembly (7).
Ver imagen
11. Remove screw (24) and collar (23) from bolt (22).
Ver imagen
12. Remove bolts (25), housing assembly (5) and the gasket from the fuel injection pump housing.
Page 3 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
13. Remove torque control group (27) and valve body (26) from housing assembly (5).
Ver imagen
14. Remove seal (28) and valve (30) from valve body (26).
15. Remove seal (29) from valve (30).
Ver imagen
16. Bend lock (33) away from bolt (34) and remove the bolt from shaft (31).
17. Remove shaft (31) and lever (32) from the housing assembly.
Ver imagen
NOTICE
Make a note of the correct sequence of parts for the torque group for
assembly purposes.
Page 4 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
18. Remove seal (35) from housing assembly (5).
Ver imagen
19. If necessary, remove plug (36) from housing assembly (5).
Ver imagen
20. Remove bearings (37) from housing assembly (5).
Ver imagen
Page 5 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
NOTE: For the correct procedure to remove the spring guide see SPECIAL INSTRUCTION Form
SMHS7356.
21. Use tooling (A) and remove the spring guide from housing assembly (5).
Ver imagen
22. Remove seat (39) and spring (38) from seat assembly (40).
Ver imagen
23. Use tool (B) and remove ring (42), piston assembly (41) and seat assembly (40) from the guide.
Ver imagen
24. Remove spacer (43), piston assembly (41) and spring (44) from the seat assembly.
Ver imagen
Page 6 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
25. Remove spring (44) from piston assembly (41).
Ver imagen
26. Use tool (B) and remove ring (47) from piston assembly (41).
27. Remove ring (46) and spool (45) from piston assembly (41).
Ver imagen
28. Remove ring (49) and bearing (48) from the seat assembly.
Ver imagen
29. Remove bolt (50) from piston assembly (40).
Page 7 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
30. Bend the tabs of lock (51) away from bolts (52).
31. Remove bolts (52) and piston assembly (53) from the fuel injection pump housing.
Ver imagen
32. Remove dowel (54) and guide (55) from the weight assembly.
Ver imagen
33. Remove lock (56) that holds weight assembly (57) to piston assembly (53).
34. Remove weight assembly (57) from piston assembly (53).
Ver imagen
Page 8 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
35. Remove dowels (59) and weights (58) from the weight assembly.
Ver imagen
36. Remove valve (61) from the piston.
37. Remove sleeve (60) from piston assembly (53).
Ver imagen
38. Remove piston (62) and seal (63) from sleeve (60).
Assemble Governor (Hydramechanical)
Ver imagen
Page 9 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Put 1P808 General Purpose Lubricant in the seal groove of sleeve (2) and on seal (3).
2. Install seal (3) on sleeve (2).
3. Install piston (1) in sleeve (2) as shown.
Ver imagen
4. Install sleeve (2) and the piston in piston assembly (4).
Ver imagen
Page 10 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
5. Install valve (5) in piston (1).
Ver imagen
6. Put weights (6) in position on weight assembly (8) and install pins (7).
7. Use a punch and move the metal (stake) around each dowel (7) to hold them in place.
8. Check to make sure weights (6) move (pivot) freely and have an end play of 0.025 to 0.178 mm (.001
to .007 in.) on dowels after assembly.
Ver imagen
9. Put weight assembly (8) in position on piston assembly (4) and install lock (9) that holds them
together.
Ver imagen
Page 11 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
10. Put guide (10) in position on valve (5) and install the dowel that holds them together.
Ver imagen
11. Put piston assembly (4) and lock (11) in position on the fuel injection pump housing and install bolts
(12). Bend the tabs of lock (11) against the flat side of bolts (12).
Ver imagen
12. Install bolt (13) in seat assembly (14).
Ver imagen
Page 12 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
13. Install bearing (15) and ring (16) in seat assembly (14).
Ver imagen
14. Install spool (17), ring (20) and use tool (A) to install ring (18) on piston assembly (19).
Ver imagen
15. Install spring (22) on piston assembly (19).
16. Install spring (22) on seat assembly (14).
17. Install spacer (21) in seat assembly (14).
Ver imagen
18. Put seat assembly (14) in position on weight assembly (8) and use tool (A) to install the ring that
holds the two together.
Ver imagen
Page 13 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
19. Install spring (23) and seat (24) on seat assembly (14).
Ver imagen
NOTE: For the correct procedure to install the spring guide, see SPECIAL INSTRUCTION Form No.
SMHS7356.
20. Use tooling (B) and a press to install the spring guide in housing (25).
Ver imagen
NOTE: For the correct procedure to swage (change shape of) the end of the stem in the chamfer of the
bore in the housing see SPECIAL INSTRUCTION Form No. SMHS7356.
21. Use tooling (C) and a press to swage (change shape of) the end of the stem in housing (25).
Ver imagen
Page 14 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
22. Use tool group (D) and install bearing (26) in housing (25) to dimension (Y) or 43.38 ± 0.15 mm
(1.708 ± .006 in.). After assembly the inside diameter of the bearing must be 15.761 ± 0.038 mm (.620
± .001 in.).
23. Use tool group (D) and install bearing (27) in the housing to dimension (X) or 60.58 ± 0.13 mm
(2.385 ± .005 in.). After assembly the inside diameter of the bearing is 15.761 ± 0.038 mm (.620 ± .001
in.).
24. Use tool group (D) and install plug (28) in housing (25) as shown.
Ver imagen
25. Use tool group (D) and install seal (29) with the lip of the seal toward the inside as shown and even
with the outside surface of the housing. Put clean engine oil on the lip of the seal.
Ver imagen
Page 15 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
26. Put lever (31) in position in the housing and install shaft (30). Install lock (32) and bolt (33) that
hold the shaft and the lever in place. Bend the tab of the lock against the flat side of the bolt as shown.
Ver imagen
27. Inspect seals (34) and (36) for wear or damage and make a replacement if necessary.
28. Install seal (34) on body (35) and seal (36) on valve (37).
29. Install valve (37) in body (35).
Ver imagen
30. Put clean engine oil in the valve body bore of the housing and install body (35) and the valve in the
housing.
Ver imagen
Page 16 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
31. Install torque control group (38) on housing (25). Make sure the tabs of the lock are bent against the
flat side of the bolts.
Ver imagen
32. Install the gasket and housing (25) on the fuel injection pump housing.
Ver imagen
33. Install spring (40) and collar (39) on bolt (13).
Ver imagen
Page 17 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
34. Install seal (48) in the housing with the lip of the seal toward lever (47).
35. Use tool group (D) and install bearing (49) in the housing to dimension (O) or 92.862 mm (3.656 in.)
from the center of bore to the outside edge of the bearing as shown.
36. Use tool group (D) and install bearing (43) in the housing to dimension (P) or 98.68 mm (3.885 in.)
from the outside edge of bearing (49) to the inside edge of bearing (43).
Ver imagen
40. Install strainer (50) in cover assembly (51) as shown.
Ver imagen
Page 18 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
41. Install gasket (52) and cover assembly (51) on housing (25).
Ver imagen
42. Inspect seal (53) for wear or damage and make a replacement if necessary.
43. Put seal (53) in position on idle adjustment screw (54) and install it in cover assembly (51).
Ver imagen
44. Install the gaskets, plate assembly (56), cover (55) and cover (57) as shown.
45. Make adjustments to the governor. See GOVERNOR ADJUSTMENTS in TESTING AND
ADJUSTING.
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:50:01 EST 2012
Page 19 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Page 20 of 20Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Pump Housing
SMCS - 1253-15 ; 1253-16
Disassemble Fuel Injection Pump Housing
Ver imagen
START BY:
a) remove fuel injection pump housing and governor
b) remove governor drive housing (Woodward Governor only)
c) remove governor (hydramechanical only)
1. Remove the protection caps and the felt washers from the pumps.
2. Use tool (A) to remove the bushing that holds the pumps in the fuel injection pump housing.
Ver imagen
3. Remove seal (1) from the fuel injection pump housing.
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
4. Install tool (C) on the end of the fuel injection pump housing as shown.
Ver imagen
Woodward Governor Shown
5. Move the adapter and rack (Woodward Governor) or rack (hydraulic governor) against tool (C) to
center the rack and use tool (B) to remove fuel injection pump (2) from the fuel injection pump housing.
Ver imagen
6. Remove spacer (3) from the fuel injection pump housing.
7. Repeat Steps 1-6 for removal of the remaining fuel pumps.
NOTE: Put identification on the injection pumps and spacers as to their location in the pump housing.
Ver imagen
Page 2 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
8. Remove adapter (7) and the rack from the fuel injection pump housing (Woodward Governor only).
Remove the rack from the fuel injection pump housing (hydramechanical governor only).
9. Bend tabs of lock (5) away from bolts (4). Remove bolts (4) and guide (6) from the fuel injection
pump housing (Woodward governor only).
Ver imagen
10. Remove adapter (7) and spring (8) from rack (9) (Woodward Governor only).
Ver imagen
11. Remove lifters (10) from the fuel injection pump housing.
NOTE: Keep lifters together with identification as to their location in the pump housing.
Ver imagen
Page 3 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
12. Bend lock (12) away from bolts (11). Remove bolts (11), locks (12), the sleeves and gear (13) from
the camshaft.
Ver imagen
13. Remove pin (16) and spring (14) from gear (13).
14. Remove pin (17) and yoke (15) from spring (14).
Ver imagen
15. Remove plate assembly (18) and the gasket from the fuel injection pump housing.
Ver imagen
Page 4 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
16. If necessary, remove bushing (19) from the plate assembly.
Ver imagen
17. Remove bolts (21) plate (23) and spacer (22) that hold camshaft (20) in the fuel injection pump
housing.
18. Remove camshaft (20) from the fuel injection pump housing.
Ver imagen
19. If necessary use tool group (D) and remove the camshaft bearing from the automatic timing advance
end of the fuel injection pump housing.
20. If necessary, remove rack bearing (24) from the automatic timing advance end of the fuel injection
pump housing.
Ver imagen
21. If necessary remove rack bearing (25) and dowels (26) from the governor drive housing end of the
fuel injection pump housing.
Page 5 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
22. If necessary, use tool group (D) and remove camshaft bearing (27) from the governor drive housing
end of the fuel injection pump housing and the center bearing in the fuel injection pump housing.
Assemble Fuel Injection Pump Housing
Ver imagen
Ver imagen
1. Use tooling (A) to install the camshaft bearings in fuel injection pump housing (1). Install the
camshaft bearings so that the bearing joints are ± 15° from the vertical centerline of the bores. Install the
front and rear camshaft bearings even with the outside surfaces of fuel injection pump housing (1).
Install the center camshaft bearing to a distance of 122.2 ± 0.5 mm (4.81 ± .02 in.) from rear face (X).
After assembly the inside diameter of the camshaft bearings must be 53.988 ± 0.038 mm (2.125 ± .01
in.).
Ver imagen
Page 6 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
2. Use tooling (B) and install the rack bearing even with the outside surface of fuel injection pump
housing (1). Make sure the tab in the rack bearing is installed toward the inside and within .05 mm (.003
in.) of the vertical center line of the bearing bore. After assembly the inside diameter of the rack bearing
must be 12.758 ± 0.046 mm (.502 ± .002 in.).
Ver imagen
3. Use tool group (C) to install the rear rack bearing. Install the rack bearing to a depth of 7.16 ± 0.13
mm (.282 ± .005 in.) below the outside surface. The small holes in the rear rack bearing must be
installed parallel to the vertical centerline of the bearing bore. After assembly the inside diameter of the
bearing must be 12.746 ± .046 mm (0.502 ± 0.002 in.).
4. Install dowels (2) in the fuel injection pump housing 15.7 ± 0.5 mm (0.618 ± 0.02 in.) above the
outside surface.
Ver imagen
5. Put clean engine oil on camshaft (3) and carefully install it in the fuel injection pump housing.
6. Install spacer (4), plate (5) and the bolts that hold camshaft (3) in place.
Page 7 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
7. Make sure all gasket surfaces are clean and free of dirt.
8. Put gasket (6) in position on the fuel injection pump housing.
Ver imagen
9. Use tool group (C) and install bushing (8) in plate assembly (7) even with outside surface (X).
10. Put plate assembly (7) in position on the fuel injection pump housing as shown.
Ver imagen
11. Install yoke (10) on spring (9) and install the pin that holds them together.
12. Install spring (9) on gear (11) and install the pin that holds them together.
Ver imagen
Page 8 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Woodward Governor Shown
NOTE: Steps 13, 18, 20, 22, 23, 28, and 29 have the guide shown for Woodward Governor only.
13. Install gear (11), lock (14) and the bolts on the end of the camshaft. Bend lock (14) against the bolts.
14. Install guide (12), lock (13) and the bolts on the plate assembly. Bend the tabs of lock (13) against
the bolts (Woodward Governor only).
Ver imagen
15. Install spacers (15) with their respective lifters (16) in the pump housing. If new lifters and/or pumps
are to be installed, make adjustment of the fuel pump timing dimension. See SETTING THE
INJECTION PUMP TIMING DIMENSION: OFF ENGINE TESTING AND ADJUSTING.
Ver imagen
16. Install spring (17) and adapter (18) on rack (19) (Woodward Governor only).
Ver imagen
Page 9 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
17. Put adapter (18) and the rack in position in the fuel injection pump housing (Woodward Governor
only).
18. Put the rack in position in the fuel injection pump housing (hydramechanical governor only).
Ver imagen
19. Install tool (D) on the fuel injection pump housing.
Ver imagen
20. Move adapter (18) and the rack against tool (D) to center the rack (Woodward Governor only).
21. Move the rack against tool (D) to center the rack (hydramechanical governor only).
NOTICE
The plunger from one pump can not be installed in another pump. Do
not install the pumps until the rack is in center position (centered).
Page 10 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
22. Use tool (E) and install fuel pump (21) in its respective bore in the fuel injection pump housing.
23. Make sure groove (slot) (24) in the gear and groove (23) in the barrel are in alignment with pin (20)
in the lifter and dowel (22) in the fuel injection pump housing.
Ver imagen
24. Inspect seal (25) for wear or damage and make a replacement if necessary.
25. Install seal (25) in the fuel injection pump housing.
Ver imagen
26. Put pressure by hand on tool (E). Tighten bushing (26) by hand (finger tight only) until the bushing
is even with the top of the fuel injection pump housing. If the bushing can not be installed by hand,
remove the bushing and the fuel pump and repeat Steps 20-25.
27. If the rack movement (travel) is correct (see Step 28). Use tool (F) to tighten bushing (26) to a torque
of 200 ± 13 N·m (150 ± 10 lb.ft.).
Ver imagen
NOTICE
Do not put force on bushings with a wrench to make them even with
pump housing. Pump is not installed correctly if a force has to be used
to install bushing.
Page 11 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
28. Use tooling (G) to check the rack movement (travel) after each fuel pump is installed. Total rack
movement (travel) must be 20.32 mm (.800 in.). See INSTALLATION OF FUEL INJECTION PUMPS
in TESTINA AND ADJUSTING.
29. Install felt washer (27) and protective cap (28) on the fuel pumps.
30. To install remaining fuel pumps repeat Steps 20-29.
END BY:
a) install fuel injection pump housing
b) install governor drive housing (Woodward Governor)
c) assemble governor (hydramechanical governor)
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:50:44 EST 2012
Page 12 of 12Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Desarmado y Armado
3406 ENGINE FOR GENERATOR SET
Fuel Injection Valves
SMCS - 1254-11 ; 1254-12
Remove Fuel Injection Valves
Ver imagen
START BY:
a) remove valve cover bases
Ver imagen
1. Use tool (A) to disconnect the fuel line assemblies from the cylinder head.
2. Disconnect fuel line assemblies (1) from the fuel injection valves and remove them from the engine.
Install covers on all fuel line connections to keep dirt or foreign material out of the fuel system.
Ver imagen
Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001
   
Page 1 of 4Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
3. Remove nut (2) that holds the fuel injection valve to the adapter assembly.
Ver imagen
4. Use tool (B) to remove the fuel injection valves.
5. If the fuel injection valves can not be removed with tool (B), use tooling (C).
Ver imagen
6. Remove nozzles assembly (3) from body (4).
7. Remove seal (5) from the body.
Install Fuel Injection Valves
Ver imagen
Page 2 of 4Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
1. Use tool (A) to install seal (2) on valve body (1).
Ver imagen
2. Install nozzle assembly (3) on the valve body. Tighten nozzle finger tight only.
3. Put a small amount of clean diesel fuel on the seal and install the fuel injection valves in the adapter
assemblies.
4. Install the nut that holds the fuel injection valves and tighten to a torque of 75 ± 7 N·m (55 ± 5 lb.ft.).
Ver imagen
Page 3 of 4Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
5. Remove the covers from the fuel line connections. Put fuel line assemblies (4) in position on the
engine. Use tool (B) to tighten the fuel line nuts on the cylinder head adapter assembly.
Ver imagen
6. Use tool (C) to tighten fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.).
END BY:
a) install valve covers and bases
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:51:09 EST 2012
Page 4 of 4Service Information System
07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
Ver imagen
GRAFICO #1
c236476
Gráfio y contenido
Page 1 of 1
07/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
3406 GENERATOR SET ENGINE
Número de medio - SEBP1369-00     |     Fecha de publicación -
01/03/1983     |     Fecha de actualización - 06/10/2001
   
7N1219 FUEL INJECTION PUMP GROUP
PART OF 7N1256 FUEL INJECTION PUMP GROUP SHOWN ON PAGE 178
  GRUPO ENTERO
  Ref. Cant.  NPR Nota   No. de pieza   Nombre de la pieza  
  Grp   NPR     7N-1219    PUMP GP-FUEL INJECTION
 
  PIEZAS INDIVIDUALES
Ref. Cant.  NPR Nota   No. de pieza
Cant.
req.
Nombre de la pieza  
  1    NPR     9L-6892  1  COLLAR-CHECK VALVE  
  2    NPR     6N-0024  1  SPRING  
  3    NPR     9L-6893  1  BONNET-VALVE  
  4    NPR     9N-0593  1  CHECK AS-PUMP  
  5    NPR CL    7W-1927  1  RING-RETAINER  
  CL   NPR     387-2935  1
    RING-RET-CLA
    
 
  6    NPR     7N-1220  1  PLUNGER AS-PUMP  
  7    NPR     7N-1208  1  SPRING-LIFTER  
  8    NPR C    7N-1066  1  WASHER-RETAINER  
 
  Abreviaturas:  
 
  CL - Pieza Classic disponible  
  C - CHANGE FROM PREVIOUS TYPE  
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sat Jan 7 21:54:57 EST 2012
Page 1 of 1
07/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
Page 1 of 1
07/01/2012https://sis.cat.com/sisfiles/c21/768/c217681.gif
Ver imagen
GRAFICO #1
c222742
Gráfico sólo
Page 1 of 1
08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
Ver imagen
GRAFICO #1
c413079
Gráfico sólo
Page 1 of 1
08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
3406 GENERATOR SET ENGINE
Número de medio - SEBP1369-00     |     Fecha de publicación -
01/03/1983     |     Fecha de actualización - 06/10/2001
   
7N1256 FUEL INJECTION PUMP GROUP
PART OF 7N1258 & 7N1259 GOVERNOR & FUEL INJECTION PUMP GROUPS
SHOWN ON
PAGES 171 & 172. 7N1219 PUMP PARTS ARE SHOWN ON PAGE 182
  GRUPO ENTERO
  Ref. Cant.  NPR Nota   No. de pieza   Nombre de la pieza  
  Grp   NPR     7N-1256    PUMP GP-FUEL INJECTION
 
  PIEZAS INDIVIDUALES
Ref. Cant.  NPR Nota   No. de pieza
Cant.
req.
Nombre de la pieza  
  1    NPR     1M-1077  6  SEAL-O-RING  
  2    NPR     2M-4314  6  BUSHING  
  3    NPR     8H-9204  6  WASHER-FELT  
  4    NPR B    4N-9844  6 
SPACER
5.67MM(.223IN)THK
 
  5    NPR     4N-7354  1  SPACER  
  6    NPR     9S-4181  1  PLUG-O-RING  
  7    NPR     7M-8485  1  SEAL-O-RING  
  8    NPR     2P-8617  1  RACK-REGULATOR  
  9    NPR Y    7N-1219  6  PUMP GP-FUEL INJECTION  
  10    NPR     4N-7353  1  PLATE-THRUST  
  11    NPR C    4W-0736  6  LIFTER AS  
  12    NPR     0S-1618  4  BOLT  
  13    NPR     7F-8036  1  LOCK  
  14    NPR     9M-1974  2  WASHER  
      NPR     6N-1172  2  SLEEVE  
  15    NPR     4N-0631  1  GEAR AS-FLEXIBLE DRIVE  
      NPR     4N-0629  1 
    GEAR-GOVERNOR DRIVE
    
    (72 TEETH)
 
  16    NPR     4N-2483  1 
    SPRING-LEAF
    
 
  17    NPR     4N-4051  1 
    YOKE
    
 
  18    NPR     6D-9953  2 
    PIN-SPRING
    
 
  19    NPR     4N-0627  1 
    PIN
    
 
  20    NPR     6N-1483  1  CAMSHAFT AS-PUMP  
  21    NPR     9F-7882  1 
    PIN-SPRING
    
 
                 
  22    NPR     6N-4448  1  HOUSING AS-FUEL PUMP  
  23    NPR     4B-9782  1      BALL  
Page 1 of 2
08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
    
  24    NPR     4M-1474  3 
    PIN-LIFTER GUIDE
    
 
  25    NPR     9S-4160  1 
    BEARING-SLEEVE
    
 
  26    NPR     1S-1953  1 
    BEARING-RACK
    
 
  27    NPR     1P-0232  6 
    BALL
    
 
      NPR     1P-0234  6 
    DOWEL
    
 
  28    NPR     1S-7101  2 
    BEARING-SLEEVE
    
 
  29    NPR C    9F-2247  1 
    PLUG
    
 
  30    NPR     9S-9702  2 
    DOWEL
    
 
  31    NPR     1S-7103  1 
    BEARING-SLEEVE
    
 
  32    NPR     5M-6214  3 
    PLUG-PIPE
    
    (PIPE)
 
  - OR -   
      NPR C    1N-5999  3 
PLUG
(STR THREAD)
 
      NPR C    7J-0204  3  SEAL-O-RING  
  33    NPR B    4N-9837  6 
SPACER
4.96MM(.195IN)THK
 
      NPR B    4N-9838  6 
SPACER
5.06MM(.199IN)THK
 
      NPR B    4N-9839  6 
SPACER
5.16MM(.203IN)THK
 
      NPR B    4N-9840  6 
SPACER
5.26MM(.207IN)THK
 
      NPR B    4N-9841  6 
SPACER
5.36MM(.211IN)THK
 
      NPR B    4N-9842  6 
SPACER
5.47MM(.215IN)THK
 
      NPR B    4N-9843  6 
SPACER
5.57MM(.219IN)THK
 
 
  Abreviaturas:  
 
  B - USE AS REQUIRED  
  C - CHANGE FROM PREVIOUS TYPE  
  Y - SEPARATE ILLUSTRATION  
Copyright 1993 - 2012 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
  Sun Jan 8 17:38:37 EST 2012
Page 2 of 2
08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
Ver imagen
GRAFICO #1
c182354
Gráfico sólo
Page 1 of 1
08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...

More Related Content

What's hot

D4GA engine
D4GA engine D4GA engine
D4GA engine Viktor
 
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdf
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdfMR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdf
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdfgabrielzinho43
 
Man marine diesel engines r6 800 series service repair manual
Man marine diesel engines r6 800 series service repair manualMan marine diesel engines r6 800 series service repair manual
Man marine diesel engines r6 800 series service repair manualfjjskdmnenemm
 
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
 
Yale c879 glc70 vx lift truck service repair manual
Yale c879 glc70 vx lift truck service repair manualYale c879 glc70 vx lift truck service repair manual
Yale c879 glc70 vx lift truck service repair manualjkmsme ekdmm
 
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdf
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdfDlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdf
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdfLuis Capella Padilla
 
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual Viktor
 
Allison 4500 Rds Service Manual
Allison 4500 Rds Service ManualAllison 4500 Rds Service Manual
Allison 4500 Rds Service ManualFranklin Martinez
 
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manual
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair ManualKUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manual
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manualjkfkmsmmefmdm
 
Kubota v2403 m-di diesel engine service repair manual
Kubota v2403 m-di diesel engine service repair manualKubota v2403 m-di diesel engine service repair manual
Kubota v2403 m-di diesel engine service repair manualfjskekfsemmwe
 
Manual do Diferencial Meritor MS113
Manual do Diferencial Meritor MS113Manual do Diferencial Meritor MS113
Manual do Diferencial Meritor MS113Marcelo Cardozo
 
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...fjjseksxckmdme
 
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
 

What's hot (20)

D4GA engine
D4GA engine D4GA engine
D4GA engine
 
Cat01
Cat01Cat01
Cat01
 
Motor Scania Dc 16
Motor Scania Dc 16 Motor Scania Dc 16
Motor Scania Dc 16
 
Motor Scania DC 12
Motor Scania DC 12 Motor Scania DC 12
Motor Scania DC 12
 
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdf
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdfMR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdf
MR 11 Daily CiIRCUITO HIDRAULICO DE FRENOS A TAMBOR.pdf
 
Man marine diesel engines r6 800 series service repair manual
Man marine diesel engines r6 800 series service repair manualMan marine diesel engines r6 800 series service repair manual
Man marine diesel engines r6 800 series service repair manual
 
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...
 
Yale c879 glc70 vx lift truck service repair manual
Yale c879 glc70 vx lift truck service repair manualYale c879 glc70 vx lift truck service repair manual
Yale c879 glc70 vx lift truck service repair manual
 
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdf
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdfDlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdf
Dlscrib.com npr manual-y-diagrama-motor-isuzu-7294hk1trainingpdf
 
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual
Hyundai HD65, HD72, HD78 Electrical Troubleshooting Manual
 
Tabela compressao-cilindro-basica
Tabela compressao-cilindro-basicaTabela compressao-cilindro-basica
Tabela compressao-cilindro-basica
 
Allison 4500 Rds Service Manual
Allison 4500 Rds Service ManualAllison 4500 Rds Service Manual
Allison 4500 Rds Service Manual
 
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manual
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair ManualKUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manual
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manual
 
Pruebas+y+ajustes+3126 e
Pruebas+y+ajustes+3126 ePruebas+y+ajustes+3126 e
Pruebas+y+ajustes+3126 e
 
Especialista en aceites
Especialista en aceitesEspecialista en aceites
Especialista en aceites
 
Kubota v2403 m-di diesel engine service repair manual
Kubota v2403 m-di diesel engine service repair manualKubota v2403 m-di diesel engine service repair manual
Kubota v2403 m-di diesel engine service repair manual
 
Motor Scania DC 9
Motor Scania DC 9 Motor Scania DC 9
Motor Scania DC 9
 
Manual do Diferencial Meritor MS113
Manual do Diferencial Meritor MS113Manual do Diferencial Meritor MS113
Manual do Diferencial Meritor MS113
 
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...
Caterpillar cat c18 industrial engine (prefix gje) service repair manual (gje...
 
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...
 

Recently uploaded

Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Callshivangimorya083
 
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...shivangimorya083
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 person
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 personDelhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 person
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 personshivangimorya083
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technologyquickpartslimitlessm
 
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERUNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERunosafeads
 
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative ErrorHow To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative ErrorAndres Auto Service
 
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGER
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGERUNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGER
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGERDineshKumar4165
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaMalviyaNagarCallGirl
 
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhi
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhiHauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhi
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhiHot Call Girls In Sector 58 (Noida)
 
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagardollysharma2066
 
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...Niya Khan
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...shivangimorya083
 
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp NumberVip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Numberkumarajju5765
 
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...Hot Call Girls In Sector 58 (Noida)
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...Hot Call Girls In Sector 58 (Noida)
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualExcavator
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girlsshivangimorya083
 
Transformative journey for Automotive Components Manufacturers- D&V Business ...
Transformative journey for Automotive Components Manufacturers- D&V Business ...Transformative journey for Automotive Components Manufacturers- D&V Business ...
Transformative journey for Automotive Components Manufacturers- D&V Business ...D&V Business Consulting
 

Recently uploaded (20)

Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
 
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 person
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 personDelhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 person
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Full night Service for more than 1 person
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technology
 
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERUNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
 
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative ErrorHow To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
 
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGER
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGERUNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGER
UNIT-II-ENGINE AUXILIARY SYSTEMS &TURBOCHARGER
 
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
 
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 DelhiCall Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
 
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhi
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhiHauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhi
Hauz Khas Call Girls ☎ 7042364481 independent Escorts Service in delhi
 
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
 
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...
Alia +91-9537192988-Experience the Unmatchable Pleasure with Model Ahmedabad ...
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
 
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp NumberVip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
 
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...
Alina 7042364481 Call Girls Service Pochanpur Colony - independent Pochanpur ...
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
 
Transformative journey for Automotive Components Manufacturers- D&V Business ...
Transformative journey for Automotive Components Manufacturers- D&V Business ...Transformative journey for Automotive Components Manufacturers- D&V Business ...
Transformative journey for Automotive Components Manufacturers- D&V Business ...
 

Caterpillar injection+pump+cat+3406

  • 1. Cerrar SIS Cambiar configuración del producto o de la pieza Modelo:  3406 GEN SET ENGINE 75Z Anterior Siguiente  Ir a: Page 1 of 1 07/01/2012https://sis.cat.com/sisweb/sisweb/commonsearch/header_frame.jsp?ThreeFrame=Product...
  • 2. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Automatic Timing Advance SMCS - 1272-11 ; 1272-12 ; 1272-15 ; 1272-16 Remove Automatic Timing Advance Ver imagen 1. Remove nuts (1), cover (2) and the gasket from the timing gear cover. Ver imagen 2. Remove bolts (3), washer (4) and automatic timing advance (5) from the engine. Install Automatic Timing Advance Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 3. Ver imagen 1. Remove plug (1) from the fuel injection pump housing. Ver imagen 2. Time the fuel injection pump by turning the camshaft until the notch in the camshaft is in alignment with the hole in the fuel injection pump housing. Install tool (A) through the housing and into the notch of the camshaft. 3. Use tool (B) and put the engine at top center compression. See TESTING AND ADJUSTING. Ver imagen 4. Put automatic timing advance (2) in position on the drive shaft for the fuel injection pump. Ver imagen Page 2 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 4. 5. Install washer (5) and bolts (4) that hold the automatic timing advance in place. Tighten bolts (4) in the following sequence. a) Tighten bolts (4) evenly to a torque of 35 N·m (25 lb.ft.). b) Tighten bolts (4) evenly to a torque of 70 N·m (50 lb.ft.). c) Tighten bolts (4) evenly to a final torque of 135 ± 7 N·m (100 ± 5 lb.ft.). 6. Install gasket (6) and cover (3) on the front cover. 7. To check for correct engine timing see INSTALL FUEL INJECTION PUMP HOUSING AND GOVERNOR. Disassemble Automatic Timing Advance START BY: a) remove automatic timing advance Ver imagen 1. Remove retainer ring (2). Remove gear (1) from flange. Ver imagen Page 3 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 5. 2. Remove springs (3) and counterweights (4) from the flange. 3. Remove slides from dowels on the flange. Assemble Automatic Timing Advance Ver imagen 1. Install slides (2) on the dowels of flange (3). 2. Put clean SAE 30 oil on the slides and counterweights. Install the counterweights (1) on the flange. Ver imagen 3. Install springs (4). 4. Install the gear on the flange assembly. Install retainer ring (5) that holds the gear to the flange assembly. END BY: a) install automatic timing advance Page 4 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 6. Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:43:02 EST 2012 Page 5 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 7. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Transfer Pump SMCS - 1256-11 ; 1256-12 ; 1256-15 ; 1256-16 Remove Oil Transfer Pump Ver imagen NOTE: Put plugs or caps in all fuel line openings. 1. Disconnect fuel supply line (2) and fuel pressure line (1) from fuel transfer pump (3). Ver imagen 2. Remove two bolts (4) that fasten the fuel transfer pump to the governor drive housing. Remove the fuel transfer pump. 3. Remove the O-ring seal from the transfer pump and remove the gasket from between the governor drive housing and transfer pump. Install Fuel Transfer Pump 1. Clean the contact surfaces of the transfer pump and the governor drive housing. Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 8. Ver imagen 2. Install new gasket (1) between fuel transfer pump (2) and governor drive housing. Install an O-ring seal on the transfer pump and put the pump in position on the housing. Install the two bolts that fasten the pump to the housing. Ver imagen 3. Connect fuel pressure line (3) and fuel supply line (4) to the transfer pump. Disassemble Fuel Transfer Pump Ver imagen START BY: a) remove fuel transfer pump Ver imagen Page 2 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 9. 1. Remove bolts (1). Remove cover (2) from the fuel transfer pump. Ver imagen 2. Remove bolt (3). Remove gasket, spring and plunger from under bolt. 3. Remove gear (4). 4. Remove shaft assembly (5). Ver imagen 5. Remove O-ring seal (7) from body assembly. 6. Install a 5/16"-18 NC forged eyebolt (6) in the plug. Remove plug (8) and O-ring seal. Remove the O- ring seal from the plug. Ver imagen Page 3 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 10. 7. Remove valve assembly (9). Ver imagen 8. Remove two lip seals (10) from the body assembly. Ver imagen 9. Remove two bearings (11) from the body assembly with tooling (A). Assemble Fuel Transfer Pump Ver imagen Ver imagen Page 4 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 11. 1. Install bearings in body (1) with tooling (A). Install bearing on gear end of body to a depth of 0.76 ± 0.51 mm (.03 ± .02 in.) below the surface of the body. Install the bearing on the opposite end of the body even with the outside surface of the counterbore. Ver imagen 2. Put 8H5137 Permatex #2 Form-A-Gasket on the outside diameter of the two seals. Use tooling (A) and install the first seal with the lip of the seal toward the bearings and 10.31 ± 0.25 mm (.406 ± .10 in.) below the outside surface of the body assembly. Use tooling (A) and install the second seal with the lip of the seal away from the bearings and even with the outside surface of the body assembly. Put a small amount of clean fuel on the lip of the seals. Ver imagen 3. Install the valve assembly in the body assembly with tooling (A) to a depth of 14.5 ± 0.5 mm (.57 ± .02 in.). Ver imagen Page 5 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 12. 4. Install O-ring seal (3) on the plug. Install a 5/16"-18 NC forged eyebolt (2) in the plug. Put a small amount of clean diesel fuel on the O-ring seal and install plug (4) in the body assembly. Make sure plug is even with the surface of the body. Ver imagen 5. Install O-ring seal on the body assembly. 6. Put a small amount of clean diesel fuel on the lip seals. Put tool (B) in position on shaft assembly. Install shaft assembly (5) in the body assembly. Ver imagen 7. Install gear (7). 8. Put 8H5137 Permatex #2 Form-A-Gasket on the body assembly surface that makes contact with the cover. Install cover (6). NOTICE Do not allow the sealant to enter into the pump. Page 6 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 13. 9. Shaft assembly must turn by hand after cover is installed. Ver imagen 10. Install plunger (8), spring (9), gasket (11) and plug (10) in body assembly. Tighten plug to a torque of 37 ± 4 N·m (27 ± 3 lb.ft.). END BY: a) install fuel transfer pump Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:44:42 EST 2012 Page 7 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 14. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Lines SMCS - 1252-11 ; 1252-12 Remove Fuel Injection Lines Ver imagen Ver imagen 1. Remove nuts (1) and the bolts that hold fuel lines (2) in place on the engine. 2. Use tool (A) and remove fuel injection lines (2) from the fuel injection pump and cylinder head. 3. Put plugs or caps on all fuel line opening. Install Fuel Injection Lines Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 2Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 15. 1. Put fuel injection lines (2) in position on the cylinder head and fuel injection pump. Use tool (A) and tighten the fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.). 2. Install the bolts and nuts (1) that hold fuel injection lines (2) in place on the engine. Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:45:18 EST 2012 Page 2 of 2Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 16. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Lines SMCS - 1252-11 ; 1252-12 Remove Fuel Injection Lines Ver imagen Ver imagen 1. Remove nuts (1) and the bolts that hold fuel lines (2) in place on the engine. 2. Use tool (A) and remove fuel injection lines (2) from the fuel injection pump and cylinder head. 3. Put plugs or caps on all fuel line opening. Install Fuel Injection Lines Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 2Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 17. 1. Put fuel injection lines (2) in position on the cylinder head and fuel injection pump. Use tool (A) and tighten the fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.). 2. Install the bolts and nuts (1) that hold fuel injection lines (2) in place on the engine. Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:45:18 EST 2012 Page 2 of 2Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 18. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Pumps SMCS - 1251-11 ; 1251-12 ; 1251-15 ; 1251-16 Remove Fuel Injection Pumps Ver imagen START BY: a) remove fuel lines Ver imagen 1. Remove the bolts, clamps and service meter (1) from the accessory drive housing. Ver imagen 2. Remove the bolts, stop (3), spacer (2) and the gasket from the accessory drive housing. Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 19. Ver imagen 3. Install stop (3) without the spacer and the gasket and install two 5/16"-18 NC bolts. Ver imagen 4. Remove bolt (5) and disconnect linkage (4) from the lever on the governor housing. Ver imagen 5. Remove felt washer (6) from the fuel injection pump. Ver imagen Page 2 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 20. 6. Use tooling (A) and remove the bushing from the fuel injection pump. Ver imagen 7. Remove seal (7) from the fuel injection pump. Ver imagen 8. Move lever (9) forward to move the rack to the center position and use tool (B) and remove fuel injection pump (8) from the fuel injection pump housing. Install Fuel Injection Pumps Ver imagen Page 3 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 21. Ver imagen 1. Put the groove of barrel (2) in alignment with the slot of the gear segment (the slot is on the opposite side of the gear segment teeth). 2. Move lever (3) forward to move the rack to the center position. 3. Look inside the bore of the injection pump housing to find the dowel. Put groove of the barrel in alignment with the dowel and put the injection pump straight down into the bore. 4. Use tool (A) and install fuel injection pump (1) in the fuel injection pump housing. Ver imagen 5. Inspect for wear or damage and make a replacement if necessary of seal (4). 6. Put seal (4) in position on the fuel injection pump. Ver imagen NOTICE The fuel rack must be in the center position before the correct installation of an injection pump is possible. Page 4 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 22. 7. Install bushing (5) that holds the fuel injection pump in the fuel injection housing. If the fuel injection pump is in the correct position, bushing (5) will turn into the fuel injection housing by hand until the top of the bushing is even with the fuel pump housing. 8. Use tool (B) and tighten bushing (5) to a torque of 200 ± 13 N·m (150 ± 10 lb.ft.). Ver imagen 9. Put felt washer (6) in position on the fuel injection pump. 10. After each pump has been installed, check total rack travel to make sure each pump has been installed correctly. See TESTING AND ADJUSTING. Ver imagen 11. Connect linkage (7) to the lever on the governor housing. Ver imagen Page 5 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 23. 12. Remove stop (8) from the accessory drive housing. Ver imagen 13. Install spacer (9), the gasket and stop (8) on the accessory drive housing. Ver imagen 14. Install service meter (10), the clamps and the bolts on the accessory drive housing. END BY: a) install fuel lines Disassemble Fuel Injection Pumps START BY: a) remove fuel injection pumps Page 6 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 24. Ver imagen 1. Pull plunger (7), washer (6) and spring (5) out of barrel (4). 2. Remove washer (6) from plunger (7). 3. Remove ring (3) and make a separation of barrel (4) from bonnet (1). 4. Remove check valve (9), seat (8) and spring (2) from bonnet (1). If the check valve assembly is disassembled, do not mix the parts with parts from another check assembly. Assemble Fuel Injection Pumps Ver imagen NOTICE Be careful when the injection pumps are disassembled. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not put the plunger of one pump in the barrel of another pump. If one part has wear, install a complete new pump assembly. Be careful when the plunger is put into the bore of the barrel. NOTICE Do not remove the gear from the plunger. The gear and plunger are assembled and adjusted at the factory. Page 7 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 25. 1. Put spring (7), seat (9) and check valve (5) into position in bonnet (8). 2. Install bonnet (8) on barrel (4) and install ring (6) to hold them together. Do not slide bonnet (8) across barrel (4) because the check valve assembly in the bonnet can cause damage to the face of barrel (4). 3. Install spring (3) on barrel (4). 4. Install washer (2) on plunger (1) with the flat side toward the gear on the plunger. 5. Install plunger (1) in barrel (4) until washer (2) is engaged in the spring. END BY: a) install fuel injection pumps NOTICE Put clean fuel oil on all parts during assembly. Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:47:18 EST 2012 Page 8 of 8Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 26. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Pump Housing And Governor SMCS - 1286-11 ; 1286-12 Remove Fuel Injection Pump Housing And Governor START BY: a) remove fuel lines NOTE: The photographs were taken with a Woodward Governor. Ver imagen 1. Remove fuel lines (1) from the engine. Ver imagen 2. Disconnect tube assembly (3) and wires (2) from the governor. Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 27. 3. Remove the bolts, the clamps and service meter (4) from the accessory drive housing. Ver imagen 4. Remove bolts (5) that hold the fuel injection pump housing to the accessory drive housing. Ver imagen 5. Fasten strap (7) and a hoist to fuel injection pump housing and governor (6). 6. Remove bolts (8) and fuel injection pump housing and governor (6) from the engine. The weight of the fuel injection pump housing and governor is 39 kg (87 lb.). Ver imagen Page 2 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 28. 7. If necessary remove seals (9) from the fuel injection pump housing. Install Fuel Injection Pump Housing And Governor Ver imagen 1. Use tool (A) and put engine at top center compression stroke. See TESTING AND ADJUSTING. Ver imagen 2. Remove nuts (1) and cover (2) from the automatic timing advance. Ver imagen 3. Loosen four bolts (2) that hold the automatic timing advance to the drive shaft for the fuel injection Page 3 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 29. pump. Ver imagen 4. Remove plug (3) from the fuel injection pump housing. Ver imagen 5. Time the fuel injection pump by turning the camshaft until the notch in the camshaft is in alignment with the hole in the fuel injection pump housing. Install tool (B) through the housing and into the notch of the camshaft. Ver imagen 6. Inspect for wear or damage and make a replacement if necessary of seals (4). 7. Put seals (4) in position on the fuel pump housing. Ver imagen Page 4 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 30. 8. Fasten strap (6) and a hoist to fuel injection pump housing and governor (5). 9. Install gasket (7) and fuel injection pump housing and governor (5) on the accessory drive housing and engine block with the bolts that hold it. Ver imagen 10. Tighten bolts (8) of automatic timing advance (9) in the following sequence. a) Tighten bolts (8) evenly to a torque of 35 N·m (25 lb.ft.). b) Tighten bolts (8) evenly to a torque of 70 N·m (50 lb.ft.). c) Tighten bolts (8) evenly to a final torque of 135 ± 7 N·m (100 ± 5 lb.ft.). Ver imagen 11. To check for correct engine timing follow the steps below. a) Remove tool (B) from the fuel pump housing and the bolt from the flywheel. Page 5 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 31. b) Turn the flywheel counterclockwise (as seen from the front of the engine) two complete revolutions. c) If the engine is in correct timing, tool (B) can be installed in the notch of the camshaft in the fuel injection pump housing and the bolt can be installed in the flywheel. d) If tool (B) and the bolt can not be correctly installed, the timing is not correct and Step 11 must be repeated. NOTE: The flywheel can be out of alignment ± 1° and still be in correct timing. Ver imagen 12. Remove tool (B) and install plug (10) in the fuel injection pump housing. 13. Install service meter (11) on the accessory drive housing with the clamps and bolts. Ver imagen 14. Install gasket (13) and cover (12) to the front cover. Ver imagen Page 6 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 32. 15. Connect tube assembly (14) and wires (15) to the governor. Ver imagen 16. Install fuel lines (16) to the block and fuel injection pump housing. END BY: a) install fuel lines Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:47:45 EST 2012 Page 7 of 7Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 33. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Pump And Governor Drive SMCS - 1288-11 ; 1288-12 ; 1288-15 ; 1288-16 Remove Fuel Injection Pump And Governor Drive START BY: a) remove automatic timing advance b) remove fuel injection pump housing and governor c) remove fuel transfer pump d) remove service meter Ver imagen 1. Remove four bolts (1) and the retainer that hold the fuel injection pump and governor drive to the timing gear plate. Ver imagen 2. Remove injection pump and governor drive (2) and the gasket from the front cover. Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 34. Install Fuel Injection Pump And Governor Drive 1. Clean the contact surfaces of the fuel injection pump and governor drive and the front cover. 2. Install a new gasket between the fuel injection pump and governor drive and the front cover. Ver imagen 3. Put the injection pump and governor drive (1) in position in the timing gear. Ver imagen 4. Install retainer (2) and the four bolts that hold injection pump and governor drive to timing gear plate. END BY: a) install fuel injection pump housing and governor b) install automatic timing advance c) install service meter d) install fuel transfer pump Disassemble Fuel Injection Pump And Governor Drive Ver imagen Page 2 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 35. START BY: a) remove fuel injection pump and governor drive Ver imagen 1. Remove the shaft (2) from housing (1). Ver imagen 2. Remove O-ring seal (3) and retainer ring (4) from shaft (2). Ver imagen 3. Use a press and tool (A) to remove bearing (5) from the shaft. Assemble Fuel Injection Pump And Governor Drive Page 3 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 36. Ver imagen 1. Heat bearing (2) to 135°C (275°F) and install on it shaft (1). Install the bearing until it makes contact with the shoulder on the shaft. Ver imagen 2. Install retainer ring (3) that holds the bearing on the shaft. Install the O-ring seal on the shaft. Ver imagen 3. Install the shaft assembly in housing (4) as shown. END BY: a) install fuel injection pump and governor drive Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:48:13 EST 2012 Page 4 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 37. Page 5 of 5Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 38. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Governor (Woodward) SMCS - 1264-11 ; 1264-12 ; 1264-15 ; 1264-16 Remove Governor (Woodward) Ver imagen 1. Remove the bolt and nut and disconnect linkage (1) from the governor. 2. Disconnect tube assembly (3) and wires (2) from the governor. Ver imagen 3. Remove nuts (5), governor (4) and the gasket from the governor drive housing. Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 39. 4. Remove coupling (6) from the governor drive. Install Governor (Woodward) Ver imagen 1. Install coupling (1) on the gear in the governor drive. Ver imagen 2. Make sure bushing (3) is in correct alignment with the coupling in the governor drive and install the gasket and governor (2) on the governor drive. Ver imagen Page 2 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 40. 3. Connect linkage (5), wires (4) and tube assembly (6) to the governor. Disassemble Governor (Woodward) Ver imagen START BY: a) remove governor Ver imagen 1. Remove screws (2) and motor (1) from the governor. 2. Remove clutch assembly (4) and screw (3) from the governor. Ver imagen Page 3 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 41. 3. Remove bolts (6), cover assembly (5) and the gasket from the case assembly. Ver imagen 4. Remove spring (7) from the seat. Ver imagen 5. Remove pin (9) and lever (8) from the spring assembly and the link assembly. Ver imagen 6. Remove two bolts (13), shafts (11) and (12) and lever (10) from the case assembly. Ver imagen Spring force is present behind cover assembly (5). To prevent possible personal injury, carefully loosen all bolts slowly and evenly to decrease spring force. Page 4 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 42. 7. Remove nut (16), seat (14) and strut (15) from lever (10). 8. Remove pin (17) from lever (10). Ver imagen 9. Remove two blocks (19), the pin and washers (18) from the link assembly. Ver imagen 10. Loosen bolt (21) and remove lever (20) from the shaft. Ver imagen Page 5 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 43. 11. Remove adjusting sleeves (24) and (25), the two washers, spring (22), lever (26) and link assembly (23) from the case assembly. Ver imagen 12. Remove cotter pin (27) and shaft (28) from lever (26). Ver imagen 13. Remove nut (32), spacer (29), bolt (30) and shaft assembly (31) from link assembly (23). Ver imagen 14. Remove nut (33), the washers and the piston stop from the case assembly. Ver imagen Page 6 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 44. 15. Remove power piston (34) from the case assembly. Ver imagen 16. Use tool (A) and remove snap ring (35). Remove spring seat (36), springs (37) and piston (39) from power piston (38). Ver imagen 17. Remove spring assembly (40) from the ballhead assembly. Ver imagen 18. Remove nut (41) from the valve plunger. Ver imagen Page 7 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 45. 19. Use a screwdriver to hold valve plunger (43) and remove spring seat (42). NOTE: Count the number of turns for assembly purposes. Ver imagen 20. Remove race (44), the bearing and the race from the valve plunger. Ver imagen 21. Use tool (A) and remove the snap ring and ballhead (45) at the same time. Ver imagen Page 8 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 46. 22. Carefully remove cover (46) from the ballhead. NOTE: If the cover is damaged in any way it must be replaced. Ver imagen 23. Remove pins (48) and flyweights (47) from the ballhead. Ver imagen 24. Remove drive cup (49) from ballhead (45). Ver imagen 25. Remove bearing (50) from ballhead (45). Ver imagen 26. If necessary, remove spring (51) from ballhead (45). Page 9 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 47. Ver imagen 27. Remove bolts (54) that hold base (52) to case assembly (53). Ver imagen 28. Hold case assembly (53) and base (52) together and turn them so the case assembly is on the top as shown. 29. Remove case assembly (53) from base (52). Ver imagen 30. Remove valve assembly (56) from the case assembly. 31. If necessary, remove plug (55) from the case assembly. Mark its location for assembly purposes. Plugs are used for governor rotation and must be installed back into their original position. Ver imagen Page 10 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 48. 32. Remove pilot valve bushing (57), idler gear (60) and seal (59) from the base. 33. If necessary, remove plug (58) from the base. Mark the location of plug (58) for assembly purposes. It must be installed back in its original location. Ver imagen 34. Use tool (A) and remove snap ring (63) from pilot valve bushing (57). 35. Remove bushing (62) and pilot valve plunger (61) from pilot valve bushing (57). Assemble Governor (Woodward) Ver imagen Ver imagen Page 11 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 49. 1. Check the seal on plug (1) for wear or damage and make a replacement if necessary. 2. Plug (1) is used for governor rotation and must be installed back into its original location. Install plug (1) into base (2). 3. Check seal (3) for wear or damage and make a replacement if necessary. 4. Install seal (3) on base (2) as shown. Ver imagen 5. Install pilot valve plunger (5), bushing (6) and use tool (A) to install snap ring (7) in pilot valve bushing (4). Ver imagen 6. Install pilot valve bushing (4) and idler gear (8) in base (2) as shown. Ver imagen 7. Put washer (10) in position on valve (11) and install valve (11) in case assembly (9). Page 12 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 50. Ver imagen 8. Check the seal on plug (12) for wear or damage and make a replacement if necessary. 9. Plug (12) is used for governor rotation and must be installed back in its original location. Install plug (12) in the case assembly. Ver imagen 10. Put case assembly (9) in position on base (2). Ver imagen 11. Hold the case assembly and base together and turn them around. Install three bolts (13) that hold the base to the case assembly. Ver imagen Page 13 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 51. 12. Put spring (14) in position on ballhead (15) with the tang end of the spring up as shown. Make an alignment and bend the end of the spring (not shown) in the groove (slot) of the ballhead (not shown). Make sure the spring is even (flush) with the outside surface of the ballhead to prevent movement of the spring end when the cover is installed. Ver imagen 13. Install bearing (16) in ballhead (15). Make sure the red die side of the bearing is toward the ballhead. Ver imagen 14. Put drive cup (17) in position on ballhead (15). Make sure the tang of the spring fits in the groove (slot) of the drive cup. 15. Move the cup drive and the ballhead from stop to stop for correct movement. Ver imagen Page 14 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 52. 16. Put flyweights (18) in position on the ballhead and install pins (19) that hold the flyweights in place. Ver imagen 17. Make sure cover (20) is not damaged. Install ballhead (15) in cover (20) until the lip of the cover is even with the outside surface of the ballhead. 18. After the ballhead assembly is completed, make the following final checks. a) The flyweights should pivot freely. b) Move the ballhead slightly with your fingers and let go. If the spring tang is correctly installed in the groove (slot) of the drive cup, the ballhead will move back into its original position. Ver imagen 19. Put ballhead (15) in position on pilot valve bushing (4) and use tool (A) to install the snap ring that holds the ballhead in place. Ver imagen Page 15 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 53. 20. Install race (23), bearing (22) and race (21) in the ballhead. Ver imagen 21. Install spring seat (24) on pilot valve plunger (5). Use a wrench or 1P87 Adjusting Wrench to hold the spring seat and a screwdriver to center the pilot valve plunger. For the correct centering adjustment of the pilot valve plunger, see TESTING AND ADJUSTING. Ver imagen 22. After pilot valve plunger has been centered, install locknut (25) and tighten it to a torque of 8 N·m (70 lb.in.). 23. Install spring assembly (26) on the ballhead. Ver imagen Page 16 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 54. 24. Install spring (28), piston (29), spring (30), spring seat (31) and use tool (A) to install snap ring (32) in power piston (27). Ver imagen 25. Put power piston (27) in position in the case assembly as shown. Ver imagen 26. Install piston stop (28) in the case assembly as shown and install the washers and the nut that hold it. Ver imagen 27. Put lever assembly (30) in position on link assembly (29). Install the bolt, spacer (31) and nut (32). Ver imagen Page 17 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 55. 28. Install lever (35) on shaft (34). Install cotter pin (33) that hold the lever and the shaft together. Ver imagen 29. Put spring (36) on shaft (34). Make sure spring end (37) is installed in the hole in lever (35). 30. Put link assembly (29) and lever (35) in position in the case assembly. 31. Install washers (38) and (40) on adjusting sleeves (39) and (41). 32. Install adjusting sleeves (39) and (41) in the case assembly that hold the lever and the link assembly. Ver imagen 33. Put lever (42) in position on the shaft and tighten bolt (45). 34. Install the pin, two washers (44) and two blocks (43) on link assembly (29) as shown. Ver imagen Page 18 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 56. 35. Install pin (47) in lever (46) with the hole in the pin as shown. Ver imagen 35. Install strut (48) in lever (46). Ver imagen 36. Install seat (49) on strut (48) as shown. Ver imagen 37. Install nut (50) on the strut. Page 19 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 57. Ver imagen 38. Lift link assembly (29) and put lever (46) in position in the case assembly. Make sure blocks (43) are installed in the grooves (slots) of the lever. Ver imagen 39. Put shafts (51) and (52) in position in the case assembly that holds lever (46) in place. Ver imagen 40. Install bolts (53) that hold the shafts in place. Ver imagen Page 20 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 58. 41. Put lever (55) with the 45° notch up in position with the forks of lever (55) between pin (54) and the lever between the two washers. Put the opposite end of lever (55) on the spring assembly. Install pin (56) that holds lever (55) to the spring assembly and bend it to hold it in place. Ver imagen 42. Put gasket (59) and spring (58) in position on the case assembly and install cover assembly (57). Ver imagen 43. Install clutch assembly (62), screw (61) and motor (60) on the governor. For the correct governor adjustment see TESTING AND ADJUSTING. END BY: a) install governor Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:48:39 EST 2012 Page 21 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 59. Page 22 of 22Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 60. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Governor Drive Housing (Woodward) SMCS - 1288-11 ; 1288-12 ; 1288-15 ; 1288-16 Remove Governor Drive Housing (Woodward) START BY: a) remove governor Ver imagen NOTE: The rack extension is connected to the lever on governor drive housing (2). Carefully remove the governor drive housing. 1. Remove bolts (1), governor drive housing (2) and the gasket from the fuel injection pump housing. Ver imagen 2. Remove bolts (4) and support (3) from the fuel injection pump housing. Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 61. 3. Remove gear (5) from support (3). Ver imagen 4. If necessary remove dowels (7) and bearing (6) from support (3). Install Governor Drive Housing (Woodward) Ver imagen Ver imagen 1. Use tool group (A) and install dowels (1) in support (2) 3.81 ± 0.508 mm (.15 ± .02 in.) above the outside surface. 2. Remove plug (3) from support (2) so that bearing (4) can correctly be installed. 3. Use tool group (A) and install bearing (4) even with the outside surface of support (2) and the oil Page 2 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 62. supply hole in the bearing centered in the hole of the support. 4. Install plug (3) in support (2) and tighten the plug to a torque of 4.5 ± 0.6 N·m (40 ± 5 lb.in.). Ver imagen 5. Put gear (5) into position in support (2) as shown. Ver imagen 6. Put support (2) in position on fuel injection pump housing and install the bolts. Ver imagen 7. Put gasket (8) and governor drive housing (9) in position on the fuel injection pump housing. Make sure rack extension (6) is installed in the fork of lever (7). END BY: a) remove governor Disassemble Governor Drive Housing (Woodward) Page 3 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 63. START BY: a) remove governor drive housing Ver imagen 1. Loosen nut (3) and remove lever (1) and the key from the shaft. 2. If necessary, remove linkage (4) from lever (1). 3. Remove stud (2) from the shaft. Ver imagen 4. Remove bolt (8) and plate (7) from the governor drive housing. 5. Remove the wire, bolt (5) and cover (6) from the governor drive housing. Ver imagen 6. Remove switch (9) from the governor drive housing. Page 4 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 64. Ver imagen 7. If necessary, remove lock (11) and nut (10) from switch (9). Ver imagen 8. Remove pin (12) and, if necessary, dowel (13) from the governor drive housing. Ver imagen 9. Bend lock (17) away from bolts (16) and remove bolts (16), shaft (14) and plate (15) from the governor drive housing. Ver imagen Page 5 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 65. 10. Remove ring (18) from the shaft. Ver imagen 11. Move lever (22) away from the spring so it is disconnected from sleeve (21). 12. Turn shaft (19) so bolt (20) can be seen for removal as shown. Remove bolt (20). Ver imagen 13. Remove shaft (19), sleeve (21), spring (23) and lever (22) from the governor drive housing. Ver imagen 14. Bend lock (26) away from bolts (25) and remove bolts (25) and plate (24) from lever (22). Ver imagen Page 6 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 66. 15. If necessary, remove bearings (27) and dowel (28) from the governor drive housing. Ver imagen 16. If necessary remove seals (30) and bearings (29) from the governor drive housing. Assemble Governor Drive Housing (Woodward) Ver imagen Ver imagen 1. Use tool group (A) and install bearing (3) in the governor drive housing to a diameter of 72.14 mm (2.84 in.) from the inside face of counterbore (1) to inside face of bearing (3). Make sure the bearing is pushed on the stamped side only. 2. Use tool group (A) and install bearing (5) in the governor drive housing to a dimension of 130.56 mm Page 7 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 67. (5.14 in.) from outside surface (2) of the governor drive housing to inside face of bearing (5). Make sure the bearing is pushed on the stamped side only. 3. Install dowel (6) in the goveror drive housing to a dimension of 28.45 mm (1.12 in.) from inside surface (4) of the governor drive housing to the end of dowel (6). Ver imagen 4. Use tool group (A) and install bearing (7) in the governor drive housing to a dimension of 13.46 mm (.53 in.) from the inside face of counterbore (1) (see picture B65771X1) to the inside face of bearing (7). Make sure the bearing is pushed on the stamped side only. 5. Use tool group (A) and install bearing (10) in the governor drive housing to a dimension of 14.73 mm (.58 in.) from outside surface (2) of the governor drive housing to inside face of bearing (10). Make sure the bearing is pushed on the stamped side only. 6. Use tool group (A) and install seal (8) with the lip toward the inside as shown to a dimension of 1.27 mm (.05 in.) from the inside face of counterbore (1) (see picture B65771X1) to inside face of seal (8). 7. Use tool group (A) and install seal (9) with the lip toward the inside as shown to a dimension of 2.032 mm (.08 in.) from outside surface (2) of governor drive housing to inside face of seal (9). 8. After seals (8) and (9) have been installed, put clean engine oil on the lips of the seals. Ver imagen 9. Put plate (14) in position on lever (11) and install lock (13) and bolts (12) as shown. 10. Bend lock (13) against the flat side of the bolts as shown. Ver imagen Page 8 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 68. 11. Put spring (16) in position on sleeve (15) and make an alignment of the bolt holes as shown. 12. Put sleeve (15) and lever (11) in position in the governor drive housing and install shaft (17) as shown. Ver imagen 13. Make an alignment of the bolt holes in the spring, the sleeve and the shaft and install the washer and bolt (18). Ver imagen 14. Turn shaft (17) until lever (11) can be connected to sleeve (15). Ver imagen Page 9 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 69. 15. Install ring (19) on the shaft. Ver imagen 16. Put shaft (20) and plate (21) in position in the governor drive housing. Make sure dowel (6) is in the notch of plate (21). Ver imagen 17. Install lock (23) and bolts (22) that hold the plate to the shaft. 18. Bend lock (23) against the flat side of bolts (22) as shown. Ver imagen Page 10 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 70. 19. Install pin (24) in the governor drive housing to a dimension of 1.575 mm (.062 in.) above the outside surface. Ver imagen 20. Install pin (25) in the governor drive housing with the chamfered end installed first and the collar end last. Ver imagen 21. Install lock (28) and nut (27) on switch (26). 22. Install switch (26) in the governor drive housing. Ver imagen Page 11 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 71. 23. Install cover (29) and bolt (30) in the governor drive housing. Ver imagen 24. Install plate (34) and the bolt on the governor drive housing. 25. Install linkage (32) on lever (31). 26. Install the key and lever (31) on shaft (17) as shown. 27. Install stud (33) on the shaft. 28. See TESTING AND ADJUSTING for the correct governor drive adjustment. END BY: a) install governor drive housing Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:49:20 EST 2012 Page 12 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 72. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Governor (Hydramechanical) SMCS - 1264-15 ; 1264-16 Disassemble Governor (Hydramechanical) Ver imagen Ver imagen 1. Remove the bolt, cover (1) and the gasket from the housing assembly. 2. Remove the bolts, nuts, covers (3) and the gaskets from plate assembly (2). 3. Remove the bolts, plate assembly (2) and the gasket from the cover assembly. Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 73. 4. Remove idle screw (4), bolt (6), cover assembly (7) and gasket (8) from housing assembly (5). Ver imagen 5. Remove strainer assembly (10) and insulator (9) from cover assembly (7). Ver imagen 6. Bend locks (12) and (15) away from bolts (11) and (16). 7. Remove bolts (11) and (16) and remove levers (13) and (14) from shaft (17). 8. Remove shaft (17) from cover assembly (7). Ver imagen Page 2 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 74. 9. Remove seals (18) and (19) from cover assembly (7). Ver imagen 10. Remove bearings (20) and (21) from cover assembly (7). Ver imagen 11. Remove screw (24) and collar (23) from bolt (22). Ver imagen 12. Remove bolts (25), housing assembly (5) and the gasket from the fuel injection pump housing. Page 3 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 75. Ver imagen 13. Remove torque control group (27) and valve body (26) from housing assembly (5). Ver imagen 14. Remove seal (28) and valve (30) from valve body (26). 15. Remove seal (29) from valve (30). Ver imagen 16. Bend lock (33) away from bolt (34) and remove the bolt from shaft (31). 17. Remove shaft (31) and lever (32) from the housing assembly. Ver imagen NOTICE Make a note of the correct sequence of parts for the torque group for assembly purposes. Page 4 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 76. 18. Remove seal (35) from housing assembly (5). Ver imagen 19. If necessary, remove plug (36) from housing assembly (5). Ver imagen 20. Remove bearings (37) from housing assembly (5). Ver imagen Page 5 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 77. NOTE: For the correct procedure to remove the spring guide see SPECIAL INSTRUCTION Form SMHS7356. 21. Use tooling (A) and remove the spring guide from housing assembly (5). Ver imagen 22. Remove seat (39) and spring (38) from seat assembly (40). Ver imagen 23. Use tool (B) and remove ring (42), piston assembly (41) and seat assembly (40) from the guide. Ver imagen 24. Remove spacer (43), piston assembly (41) and spring (44) from the seat assembly. Ver imagen Page 6 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 78. 25. Remove spring (44) from piston assembly (41). Ver imagen 26. Use tool (B) and remove ring (47) from piston assembly (41). 27. Remove ring (46) and spool (45) from piston assembly (41). Ver imagen 28. Remove ring (49) and bearing (48) from the seat assembly. Ver imagen 29. Remove bolt (50) from piston assembly (40). Page 7 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 79. Ver imagen 30. Bend the tabs of lock (51) away from bolts (52). 31. Remove bolts (52) and piston assembly (53) from the fuel injection pump housing. Ver imagen 32. Remove dowel (54) and guide (55) from the weight assembly. Ver imagen 33. Remove lock (56) that holds weight assembly (57) to piston assembly (53). 34. Remove weight assembly (57) from piston assembly (53). Ver imagen Page 8 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 80. 35. Remove dowels (59) and weights (58) from the weight assembly. Ver imagen 36. Remove valve (61) from the piston. 37. Remove sleeve (60) from piston assembly (53). Ver imagen 38. Remove piston (62) and seal (63) from sleeve (60). Assemble Governor (Hydramechanical) Ver imagen Page 9 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 81. Ver imagen 1. Put 1P808 General Purpose Lubricant in the seal groove of sleeve (2) and on seal (3). 2. Install seal (3) on sleeve (2). 3. Install piston (1) in sleeve (2) as shown. Ver imagen 4. Install sleeve (2) and the piston in piston assembly (4). Ver imagen Page 10 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 82. 5. Install valve (5) in piston (1). Ver imagen 6. Put weights (6) in position on weight assembly (8) and install pins (7). 7. Use a punch and move the metal (stake) around each dowel (7) to hold them in place. 8. Check to make sure weights (6) move (pivot) freely and have an end play of 0.025 to 0.178 mm (.001 to .007 in.) on dowels after assembly. Ver imagen 9. Put weight assembly (8) in position on piston assembly (4) and install lock (9) that holds them together. Ver imagen Page 11 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 83. 10. Put guide (10) in position on valve (5) and install the dowel that holds them together. Ver imagen 11. Put piston assembly (4) and lock (11) in position on the fuel injection pump housing and install bolts (12). Bend the tabs of lock (11) against the flat side of bolts (12). Ver imagen 12. Install bolt (13) in seat assembly (14). Ver imagen Page 12 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 84. 13. Install bearing (15) and ring (16) in seat assembly (14). Ver imagen 14. Install spool (17), ring (20) and use tool (A) to install ring (18) on piston assembly (19). Ver imagen 15. Install spring (22) on piston assembly (19). 16. Install spring (22) on seat assembly (14). 17. Install spacer (21) in seat assembly (14). Ver imagen 18. Put seat assembly (14) in position on weight assembly (8) and use tool (A) to install the ring that holds the two together. Ver imagen Page 13 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 85. 19. Install spring (23) and seat (24) on seat assembly (14). Ver imagen NOTE: For the correct procedure to install the spring guide, see SPECIAL INSTRUCTION Form No. SMHS7356. 20. Use tooling (B) and a press to install the spring guide in housing (25). Ver imagen NOTE: For the correct procedure to swage (change shape of) the end of the stem in the chamfer of the bore in the housing see SPECIAL INSTRUCTION Form No. SMHS7356. 21. Use tooling (C) and a press to swage (change shape of) the end of the stem in housing (25). Ver imagen Page 14 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 86. 22. Use tool group (D) and install bearing (26) in housing (25) to dimension (Y) or 43.38 ± 0.15 mm (1.708 ± .006 in.). After assembly the inside diameter of the bearing must be 15.761 ± 0.038 mm (.620 ± .001 in.). 23. Use tool group (D) and install bearing (27) in the housing to dimension (X) or 60.58 ± 0.13 mm (2.385 ± .005 in.). After assembly the inside diameter of the bearing is 15.761 ± 0.038 mm (.620 ± .001 in.). 24. Use tool group (D) and install plug (28) in housing (25) as shown. Ver imagen 25. Use tool group (D) and install seal (29) with the lip of the seal toward the inside as shown and even with the outside surface of the housing. Put clean engine oil on the lip of the seal. Ver imagen Page 15 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 87. 26. Put lever (31) in position in the housing and install shaft (30). Install lock (32) and bolt (33) that hold the shaft and the lever in place. Bend the tab of the lock against the flat side of the bolt as shown. Ver imagen 27. Inspect seals (34) and (36) for wear or damage and make a replacement if necessary. 28. Install seal (34) on body (35) and seal (36) on valve (37). 29. Install valve (37) in body (35). Ver imagen 30. Put clean engine oil in the valve body bore of the housing and install body (35) and the valve in the housing. Ver imagen Page 16 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 88. 31. Install torque control group (38) on housing (25). Make sure the tabs of the lock are bent against the flat side of the bolts. Ver imagen 32. Install the gasket and housing (25) on the fuel injection pump housing. Ver imagen 33. Install spring (40) and collar (39) on bolt (13). Ver imagen Page 17 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 89. 34. Install seal (48) in the housing with the lip of the seal toward lever (47). 35. Use tool group (D) and install bearing (49) in the housing to dimension (O) or 92.862 mm (3.656 in.) from the center of bore to the outside edge of the bearing as shown. 36. Use tool group (D) and install bearing (43) in the housing to dimension (P) or 98.68 mm (3.885 in.) from the outside edge of bearing (49) to the inside edge of bearing (43). Ver imagen 40. Install strainer (50) in cover assembly (51) as shown. Ver imagen Page 18 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 90. 41. Install gasket (52) and cover assembly (51) on housing (25). Ver imagen 42. Inspect seal (53) for wear or damage and make a replacement if necessary. 43. Put seal (53) in position on idle adjustment screw (54) and install it in cover assembly (51). Ver imagen 44. Install the gaskets, plate assembly (56), cover (55) and cover (57) as shown. 45. Make adjustments to the governor. See GOVERNOR ADJUSTMENTS in TESTING AND ADJUSTING. Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:50:01 EST 2012 Page 19 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 91. Page 20 of 20Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 92. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Pump Housing SMCS - 1253-15 ; 1253-16 Disassemble Fuel Injection Pump Housing Ver imagen START BY: a) remove fuel injection pump housing and governor b) remove governor drive housing (Woodward Governor only) c) remove governor (hydramechanical only) 1. Remove the protection caps and the felt washers from the pumps. 2. Use tool (A) to remove the bushing that holds the pumps in the fuel injection pump housing. Ver imagen 3. Remove seal (1) from the fuel injection pump housing. Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 93. Ver imagen 4. Install tool (C) on the end of the fuel injection pump housing as shown. Ver imagen Woodward Governor Shown 5. Move the adapter and rack (Woodward Governor) or rack (hydraulic governor) against tool (C) to center the rack and use tool (B) to remove fuel injection pump (2) from the fuel injection pump housing. Ver imagen 6. Remove spacer (3) from the fuel injection pump housing. 7. Repeat Steps 1-6 for removal of the remaining fuel pumps. NOTE: Put identification on the injection pumps and spacers as to their location in the pump housing. Ver imagen Page 2 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 94. 8. Remove adapter (7) and the rack from the fuel injection pump housing (Woodward Governor only). Remove the rack from the fuel injection pump housing (hydramechanical governor only). 9. Bend tabs of lock (5) away from bolts (4). Remove bolts (4) and guide (6) from the fuel injection pump housing (Woodward governor only). Ver imagen 10. Remove adapter (7) and spring (8) from rack (9) (Woodward Governor only). Ver imagen 11. Remove lifters (10) from the fuel injection pump housing. NOTE: Keep lifters together with identification as to their location in the pump housing. Ver imagen Page 3 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 95. 12. Bend lock (12) away from bolts (11). Remove bolts (11), locks (12), the sleeves and gear (13) from the camshaft. Ver imagen 13. Remove pin (16) and spring (14) from gear (13). 14. Remove pin (17) and yoke (15) from spring (14). Ver imagen 15. Remove plate assembly (18) and the gasket from the fuel injection pump housing. Ver imagen Page 4 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 96. 16. If necessary, remove bushing (19) from the plate assembly. Ver imagen 17. Remove bolts (21) plate (23) and spacer (22) that hold camshaft (20) in the fuel injection pump housing. 18. Remove camshaft (20) from the fuel injection pump housing. Ver imagen 19. If necessary use tool group (D) and remove the camshaft bearing from the automatic timing advance end of the fuel injection pump housing. 20. If necessary, remove rack bearing (24) from the automatic timing advance end of the fuel injection pump housing. Ver imagen 21. If necessary remove rack bearing (25) and dowels (26) from the governor drive housing end of the fuel injection pump housing. Page 5 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 97. 22. If necessary, use tool group (D) and remove camshaft bearing (27) from the governor drive housing end of the fuel injection pump housing and the center bearing in the fuel injection pump housing. Assemble Fuel Injection Pump Housing Ver imagen Ver imagen 1. Use tooling (A) to install the camshaft bearings in fuel injection pump housing (1). Install the camshaft bearings so that the bearing joints are ± 15° from the vertical centerline of the bores. Install the front and rear camshaft bearings even with the outside surfaces of fuel injection pump housing (1). Install the center camshaft bearing to a distance of 122.2 ± 0.5 mm (4.81 ± .02 in.) from rear face (X). After assembly the inside diameter of the camshaft bearings must be 53.988 ± 0.038 mm (2.125 ± .01 in.). Ver imagen Page 6 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 98. 2. Use tooling (B) and install the rack bearing even with the outside surface of fuel injection pump housing (1). Make sure the tab in the rack bearing is installed toward the inside and within .05 mm (.003 in.) of the vertical center line of the bearing bore. After assembly the inside diameter of the rack bearing must be 12.758 ± 0.046 mm (.502 ± .002 in.). Ver imagen 3. Use tool group (C) to install the rear rack bearing. Install the rack bearing to a depth of 7.16 ± 0.13 mm (.282 ± .005 in.) below the outside surface. The small holes in the rear rack bearing must be installed parallel to the vertical centerline of the bearing bore. After assembly the inside diameter of the bearing must be 12.746 ± .046 mm (0.502 ± 0.002 in.). 4. Install dowels (2) in the fuel injection pump housing 15.7 ± 0.5 mm (0.618 ± 0.02 in.) above the outside surface. Ver imagen 5. Put clean engine oil on camshaft (3) and carefully install it in the fuel injection pump housing. 6. Install spacer (4), plate (5) and the bolts that hold camshaft (3) in place. Page 7 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 99. Ver imagen 7. Make sure all gasket surfaces are clean and free of dirt. 8. Put gasket (6) in position on the fuel injection pump housing. Ver imagen 9. Use tool group (C) and install bushing (8) in plate assembly (7) even with outside surface (X). 10. Put plate assembly (7) in position on the fuel injection pump housing as shown. Ver imagen 11. Install yoke (10) on spring (9) and install the pin that holds them together. 12. Install spring (9) on gear (11) and install the pin that holds them together. Ver imagen Page 8 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 100. Woodward Governor Shown NOTE: Steps 13, 18, 20, 22, 23, 28, and 29 have the guide shown for Woodward Governor only. 13. Install gear (11), lock (14) and the bolts on the end of the camshaft. Bend lock (14) against the bolts. 14. Install guide (12), lock (13) and the bolts on the plate assembly. Bend the tabs of lock (13) against the bolts (Woodward Governor only). Ver imagen 15. Install spacers (15) with their respective lifters (16) in the pump housing. If new lifters and/or pumps are to be installed, make adjustment of the fuel pump timing dimension. See SETTING THE INJECTION PUMP TIMING DIMENSION: OFF ENGINE TESTING AND ADJUSTING. Ver imagen 16. Install spring (17) and adapter (18) on rack (19) (Woodward Governor only). Ver imagen Page 9 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 101. 17. Put adapter (18) and the rack in position in the fuel injection pump housing (Woodward Governor only). 18. Put the rack in position in the fuel injection pump housing (hydramechanical governor only). Ver imagen 19. Install tool (D) on the fuel injection pump housing. Ver imagen 20. Move adapter (18) and the rack against tool (D) to center the rack (Woodward Governor only). 21. Move the rack against tool (D) to center the rack (hydramechanical governor only). NOTICE The plunger from one pump can not be installed in another pump. Do not install the pumps until the rack is in center position (centered). Page 10 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 102. 22. Use tool (E) and install fuel pump (21) in its respective bore in the fuel injection pump housing. 23. Make sure groove (slot) (24) in the gear and groove (23) in the barrel are in alignment with pin (20) in the lifter and dowel (22) in the fuel injection pump housing. Ver imagen 24. Inspect seal (25) for wear or damage and make a replacement if necessary. 25. Install seal (25) in the fuel injection pump housing. Ver imagen 26. Put pressure by hand on tool (E). Tighten bushing (26) by hand (finger tight only) until the bushing is even with the top of the fuel injection pump housing. If the bushing can not be installed by hand, remove the bushing and the fuel pump and repeat Steps 20-25. 27. If the rack movement (travel) is correct (see Step 28). Use tool (F) to tighten bushing (26) to a torque of 200 ± 13 N·m (150 ± 10 lb.ft.). Ver imagen NOTICE Do not put force on bushings with a wrench to make them even with pump housing. Pump is not installed correctly if a force has to be used to install bushing. Page 11 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 103. 28. Use tooling (G) to check the rack movement (travel) after each fuel pump is installed. Total rack movement (travel) must be 20.32 mm (.800 in.). See INSTALLATION OF FUEL INJECTION PUMPS in TESTINA AND ADJUSTING. 29. Install felt washer (27) and protective cap (28) on the fuel pumps. 30. To install remaining fuel pumps repeat Steps 20-29. END BY: a) install fuel injection pump housing b) install governor drive housing (Woodward Governor) c) assemble governor (hydramechanical governor) Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:50:44 EST 2012 Page 12 of 12Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 104. Desarmado y Armado 3406 ENGINE FOR GENERATOR SET Fuel Injection Valves SMCS - 1254-11 ; 1254-12 Remove Fuel Injection Valves Ver imagen START BY: a) remove valve cover bases Ver imagen 1. Use tool (A) to disconnect the fuel line assemblies from the cylinder head. 2. Disconnect fuel line assemblies (1) from the fuel injection valves and remove them from the engine. Install covers on all fuel line connections to keep dirt or foreign material out of the fuel system. Ver imagen Número de medio -SENR2540-00 Fecha de publicación -01/03/1983 Fecha de actualización -11/10/2001     Page 1 of 4Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 105. 3. Remove nut (2) that holds the fuel injection valve to the adapter assembly. Ver imagen 4. Use tool (B) to remove the fuel injection valves. 5. If the fuel injection valves can not be removed with tool (B), use tooling (C). Ver imagen 6. Remove nozzles assembly (3) from body (4). 7. Remove seal (5) from the body. Install Fuel Injection Valves Ver imagen Page 2 of 4Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 106. Ver imagen 1. Use tool (A) to install seal (2) on valve body (1). Ver imagen 2. Install nozzle assembly (3) on the valve body. Tighten nozzle finger tight only. 3. Put a small amount of clean diesel fuel on the seal and install the fuel injection valves in the adapter assemblies. 4. Install the nut that holds the fuel injection valves and tighten to a torque of 75 ± 7 N·m (55 ± 5 lb.ft.). Ver imagen Page 3 of 4Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 107. 5. Remove the covers from the fuel line connections. Put fuel line assemblies (4) in position on the engine. Use tool (B) to tighten the fuel line nuts on the cylinder head adapter assembly. Ver imagen 6. Use tool (C) to tighten fuel line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.). END BY: a) install valve covers and bases Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:51:09 EST 2012 Page 4 of 4Service Information System 07/01/2012https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/product...
  • 108. Ver imagen GRAFICO #1 c236476 Gráfio y contenido Page 1 of 1 07/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
  • 109. 3406 GENERATOR SET ENGINE Número de medio - SEBP1369-00     |     Fecha de publicación - 01/03/1983     |     Fecha de actualización - 06/10/2001     7N1219 FUEL INJECTION PUMP GROUP PART OF 7N1256 FUEL INJECTION PUMP GROUP SHOWN ON PAGE 178   GRUPO ENTERO   Ref. Cant.  NPR Nota   No. de pieza   Nombre de la pieza     Grp   NPR     7N-1219    PUMP GP-FUEL INJECTION     PIEZAS INDIVIDUALES Ref. Cant.  NPR Nota   No. de pieza Cant. req. Nombre de la pieza     1    NPR     9L-6892  1  COLLAR-CHECK VALVE     2    NPR     6N-0024  1  SPRING     3    NPR     9L-6893  1  BONNET-VALVE     4    NPR     9N-0593  1  CHECK AS-PUMP     5    NPR CL    7W-1927  1  RING-RETAINER     CL   NPR     387-2935  1     RING-RET-CLA          6    NPR     7N-1220  1  PLUNGER AS-PUMP     7    NPR     7N-1208  1  SPRING-LIFTER     8    NPR C    7N-1066  1  WASHER-RETAINER       Abreviaturas:       CL - Pieza Classic disponible     C - CHANGE FROM PREVIOUS TYPE   Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sat Jan 7 21:54:57 EST 2012 Page 1 of 1 07/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
  • 110. Page 1 of 1 07/01/2012https://sis.cat.com/sisfiles/c21/768/c217681.gif
  • 111. Ver imagen GRAFICO #1 c222742 Gráfico sólo Page 1 of 1 08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
  • 112. Ver imagen GRAFICO #1 c413079 Gráfico sólo Page 1 of 1 08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...
  • 113. 3406 GENERATOR SET ENGINE Número de medio - SEBP1369-00     |     Fecha de publicación - 01/03/1983     |     Fecha de actualización - 06/10/2001     7N1256 FUEL INJECTION PUMP GROUP PART OF 7N1258 & 7N1259 GOVERNOR & FUEL INJECTION PUMP GROUPS SHOWN ON PAGES 171 & 172. 7N1219 PUMP PARTS ARE SHOWN ON PAGE 182   GRUPO ENTERO   Ref. Cant.  NPR Nota   No. de pieza   Nombre de la pieza     Grp   NPR     7N-1256    PUMP GP-FUEL INJECTION     PIEZAS INDIVIDUALES Ref. Cant.  NPR Nota   No. de pieza Cant. req. Nombre de la pieza     1    NPR     1M-1077  6  SEAL-O-RING     2    NPR     2M-4314  6  BUSHING     3    NPR     8H-9204  6  WASHER-FELT     4    NPR B    4N-9844  6  SPACER 5.67MM(.223IN)THK     5    NPR     4N-7354  1  SPACER     6    NPR     9S-4181  1  PLUG-O-RING     7    NPR     7M-8485  1  SEAL-O-RING     8    NPR     2P-8617  1  RACK-REGULATOR     9    NPR Y    7N-1219  6  PUMP GP-FUEL INJECTION     10    NPR     4N-7353  1  PLATE-THRUST     11    NPR C    4W-0736  6  LIFTER AS     12    NPR     0S-1618  4  BOLT     13    NPR     7F-8036  1  LOCK     14    NPR     9M-1974  2  WASHER         NPR     6N-1172  2  SLEEVE     15    NPR     4N-0631  1  GEAR AS-FLEXIBLE DRIVE         NPR     4N-0629  1      GEAR-GOVERNOR DRIVE          (72 TEETH)     16    NPR     4N-2483  1      SPRING-LEAF          17    NPR     4N-4051  1      YOKE          18    NPR     6D-9953  2      PIN-SPRING          19    NPR     4N-0627  1      PIN          20    NPR     6N-1483  1  CAMSHAFT AS-PUMP     21    NPR     9F-7882  1      PIN-SPRING                            22    NPR     6N-4448  1  HOUSING AS-FUEL PUMP     23    NPR     4B-9782  1      BALL   Page 1 of 2 08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
  • 114.        24    NPR     4M-1474  3      PIN-LIFTER GUIDE          25    NPR     9S-4160  1      BEARING-SLEEVE          26    NPR     1S-1953  1      BEARING-RACK          27    NPR     1P-0232  6      BALL              NPR     1P-0234  6      DOWEL          28    NPR     1S-7101  2      BEARING-SLEEVE          29    NPR C    9F-2247  1      PLUG          30    NPR     9S-9702  2      DOWEL          31    NPR     1S-7103  1      BEARING-SLEEVE          32    NPR     5M-6214  3      PLUG-PIPE          (PIPE)     - OR -          NPR C    1N-5999  3  PLUG (STR THREAD)         NPR C    7J-0204  3  SEAL-O-RING     33    NPR B    4N-9837  6  SPACER 4.96MM(.195IN)THK         NPR B    4N-9838  6  SPACER 5.06MM(.199IN)THK         NPR B    4N-9839  6  SPACER 5.16MM(.203IN)THK         NPR B    4N-9840  6  SPACER 5.26MM(.207IN)THK         NPR B    4N-9841  6  SPACER 5.36MM(.211IN)THK         NPR B    4N-9842  6  SPACER 5.47MM(.215IN)THK         NPR B    4N-9843  6  SPACER 5.57MM(.219IN)THK       Abreviaturas:       B - USE AS REQUIRED     C - CHANGE FROM PREVIOUS TYPE     Y - SEPARATE ILLUSTRATION   Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.   Sun Jan 8 17:38:37 EST 2012 Page 2 of 2 08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlist.jsp?calledpage=/sisweb/sisweb/produ...
  • 115. Ver imagen GRAFICO #1 c182354 Gráfico sólo Page 1 of 1 08/01/2012https://sis.cat.com/sisweb/sisweb/partlist/consistlistimagesframe.jsp?calledpage=/sisweb/...