2. SCSI Overview
QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS
‹#›
Sub-Assembly Overview
Our Solutions
SCSI offers dedicated subassembly areas worldwide with defined processes
and controls that guarantee just in time (JIT) defect-free assemblies.
Our Capabilities
Procurement of components
PFMEA, APQP, PPAP
Manual assemblies
Mechanical
Press fits (dowels, springs, etc)
Torque control
Quality Control
Optical inspection
Poke-yoke
Traceability control
Other Value-Added Operations
Packaging
Sequencing
Our Performance Results
Zero customer returns
<25 PPM
99.98% delivery performance
3. SCSI Overview
QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS
‹#›
Rocker Arms Sub-Assembly Example
Feb 1, 2013 start-up in Lafayette, IN
47,249 pieces produced to date
99.97% average delivery performance
37 PPM
0 Returns
4. SCSI Overview
QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS
‹#›
Oil Pump Sub-Assembly Example
JIT POU shipments
3 Service
Sub-
Assembly
Consolidation
3 Plants
2008 start-up with customer
248,082 pieces produced to date
12 PPM
100% avg. delivery performance
0 Returns
Became Tier 1 Supplier in Fall 2012
5. SCSI Overview
QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS
‹#›
• Time Study: Jan 1, 2011 - Aug 31, 2012
•11 receiving facilities
•Container Management of OEM returnables
•100% EDI
• 941,867 components used
• 167,518 finished product shipped
• 11.9 PPM
• 3,096 total lifts
• 100% inventory accuracy
• 100% on time delivery performance
Rocker Arm Sub-Assembly Example
6. SCSI Overview
QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS
‹#›
Challenge: Pro-active supplier quality
Achieved by:
• Teaching and training of OEM Quality Requirements
• Process audits and validations, customer audit
support, APQP, PPAP, R&R,…
Solution and Results:
• On-site extended presence supplier support
EXAMPLE ONE:
•Annual usage: 250 000 piece per year
•Since 2008-YTD: 0 ppm for both quality and Logistic
EXAMPLE TWO:
Annual usage: 475 000 piece per year
2009 : 0 ppm quality and logistic
2010 : 6 ppm logistic (mix of 1 part)
2011: 0 ppm
Supplier Zero PPM Initiative Example
7. If you have a sub-assembly issue, contact SCSI today.
SCSI will provide a quote within 24 hours and can even come to your facility.
Europe:
Franck Viola + 33 (0) 6 77 89 46 82
Europe Business Manager
US:
Brandon Passmore +1 309 339 4456
Accounts Manager
Asia:
Matt Thurman + (86) 150 5146 2936
Asia Business Manager
www.SCSInternational.com
